Roundup VCT-2000 Manuel utilisateur

VERTICAL CONTACT

TOASTER

Model VCT-2000

Owner’s Manual

P/N 1010840 Rev. M 07/14

MANUFACTURING

NUMBERS:

9210200

9210201

9210202

9210203

9210208

9210210

9210213

9210215

9210217

9210400

9210401

9210410

Testing & Certification

ITS

geprufte

Sicherheit

VERTICAL CONTACT TOASTER

2P/N 1010840 Rev. M 07/14

General

The Vertical Contact Toaster Model VCT-2000 is

designed for contact toasting of buns. The toaster

design allows the operator to place buns on both

sides of the heated platen at the same time. Buns are

placed into the top of the toaster and uniform, golden

brown, warm buns are then retrieved at the base of the

toaster.

This manual provides the safety, installation, and

operating procedures for the Vertical Contact Toaster

Model VCT-2000. We recommend that all information

contained in this manual be read prior to installing and

operating the unit.

Your Vertical Contact Toaster Model VCT-2000 is

manufactured from the finest materials available and is

assembled to Roundup’s strict quality standards. This

unit has been tested at the factory to ensure depend-

able trouble-free operation.

OWNER INFORMATION

TABLE OF CONTENTS

IMPORTANT! Keep these instructions for future reference. If the unit changes

ownership, be sure this manual accompanies the equipment.

Warranty Information

Please read the full text of the Limited Warranty in this

manual.

If the unit arrives damaged, contact the carrier imme-

diately and file a damage claim with them. Save all

packing materials when filing a claim. Freight damage

claims are the responsibility of the purchaser and are

not covered under warranty.

The warranty does not extend to:

• Damages caused in shipment or damage as

result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in this manual.

• Malfunction resulting from improper maintenance.

• Damage caused by abuse or careless handling.

• Damage from moisture into electrical

components

• Damage from tampering with, removal of, or

changing any preset control or safety device.

Owner information .....................................................2

Warranty Information .................................................2

Service/Technical Assistance ....................................3

Important safety information.....................................3

Specifications .............................................................5

Electrical Specifications.............................................5

Dimensions................................................................5

Electrical Cord and Plug Configurations ...................5

Installation...................................................................6

Unpacking..................................................................6

Equipment Setup.......................................................6

Assembling the Unit ..................................................6

Operation.....................................................................8

Operating Instructions ...............................................8

Temperature Adjustments..........................................8

Safety Features .......................................................10

Fault messages .......................................................11

Maintenance..............................................................12

Daily.........................................................................12

Replacing the Black and Silver Release Sheet (Every

4–6 weeks) ..............................................................13

Replacing Belt Wraps (Every 3–6 months) .............13

Conveyor Belt Chains (Every 3–6 months).............14

Roller Tensioners (Every 3–6 months) ....................15

Troubleshooting .......................................................16

Replacement Parts ...................................................20

Wiring Diagram.........................................................26

Limited Warranty ......................................................28

VERTICAL CONTACT TOASTER

P/N 1010840 Rev. M 07/14

Refer to the service agency directory included with your

unit.

Authorized Service Agency

Name:

Phone No.:

Address:

Use only genuine Roundup replacement parts in this

unit. Use of replacement parts other than those sup-

plied by the manufacturer will void the warranty. Your

Authorized Service Agency has been factory trained

and has a complete supply of parts for this toaster.

You may also contact the factory at 1-877-392-7854

(toll Free in the U.S.) or 630-784-1000 if you have trou-

ble locating your nearest Authorized Service Agency.

Throughout this manual, you will find the following safety words and symbols that signify important safety issues with

regards to operating or maintaining the equipment.

WARNING

GENERAL WARNING. Indicates informa-

tion important to the proper operation of

the equipment. Failure to observe may

result in damage to the equipment and/or

severe bodily injury or death.

WARNING

ELECTRICAL WARNING. Indicates infor-

mation relating to possible shock hazard.

Failure to observe may result in damage

to the equipment and/or severe bodily

injury or death.

CAUTION

GENERAL CAUTION. Indicates informa-

tion important to the proper operation of

the equipment. Failure to observe may

result in damage to the equipment.

WARNING

HOT SURFACE WARNING. Indicates

information important to the handling of

equipment and parts. Failure to observe

caution could result in personal injury.

IMPORTANT SAFETY INFORMATION

Service/Technical Assistance

If you experience any problems with the installation

or operation of your unit, contact your local Roundup

Authorized Service Agency.

Fill in the information below and have it handy when

calling your Authorized Service Agency for assistance.

The serial number is on the specification plate located

on the rear of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

IMPORTANT

A.J. Antunes & Co. reserves the right to change specifications and product design

without notice. Such revisions do NOT entitle the buyer to corresponding changes,

improvements, additions or replacements for previously purchased equipment.

OWNER INFORMATION (continued)

VERTICAL CONTACT TOASTER

4P/N 1010840 Rev. M 07/14

In addition to the warnings and cautions in this manual,

use the following guidelines for safe operation of the

unit.

• Read all instructions before using equipment.

• For your safety, the equipment is furnished with

a properly grounded cord connector. Do NOT

attempt to defeat the grounded connector.

• Install or locate the equipment only for its intend-

ed use as described in this manual. Do NOT use

corrosive chemicals in this equipment.

• Do NOT operate this equipment if it has a dam-

aged cord or plug, if it is not working properly, or

if it has been damaged or dropped.

• This equipment should be serviced by qualified

personnel only. Contact the nearest Authorized

Service Agency for adjustment or repair.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge of table or

counter.

The following warnings and cautions appear

throughout this manual and should be carefully

observed.

• Turn the power off, unplug the power cord,

and allow unit to cool down before performing

any service or maintenance.

• The toaster should be grounded according to

local electrical codes to prevent the possibil-

ity of electrical shock. It requires a grounded

receptacle with separate electrical lines pro-

tected by fuses or a circuit breaker of the

proper rating.

• Bread may burn. Therefore toasters must

not be used near or below curtains or other

combustible walls and materials. Failure to

maintain safe operating distances may cause

discoloration or combustion.

• When installing the conveyor Belt Wrap, be

careful not to wrap it around the upper and

lower support rods or permanent damage to

belt will occur. Make sure the Belt Wrap is

positioned between the upper and lower

support rods.

• Make sure both ends of Belt Wrap are aligned

evenly before installing Belt Wrap Pin.

• Failure to use Release Sheets may result in

damage to the equipment and loss of war-

ranty coverage.

• Do NOT clean this appliance with a water jet.

• If supply cord is damaged, it must be replaced

by the manufacturer or its service agent, or a

similarly qualified person.

• All electrical connections must be in accor-

dance with local electrical codes and any

other applicable codes.

• WARNING, ELECTRICAL SHOCK HAZARD.

FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS INJURY OR

DEATH.

- Electrical ground is required on this unit.

- Do NOT modify the power supply cord

plug. If it does not fit the outlet, have a

proper outlet installed by a qualified elec-

trician.

- Do NOT use an extension cord with this

unit.

- Check with a qualified electrician if you are

unsure if the unit is properly grounded.

IMPORTANT SAFETY INFORMATION (continued)

VERTICAL CONTACT TOASTER

P/N 1010840 Rev. M 07/14

(no bun chute)

SPECIFICATIONS

Electrical Specifications

Dimensions

Model &

Mfg. No.

Width

(A)

Depth

(B)

Height

(C)

VCT-2000

9210200

21 1/4"

(540 mm)

15 1/4'

(387 mm)

23 1/4"

(591 mm)

VCT-2000

9210201

21 1/4"

(540 mm)

15 1/4'

(387 mm)

23 1/4"

(591 mm)

VCT-2000

9210202

21 1/4"

(540 mm)

15 1/4'

(387 mm)

23 1/4"

(591 mm)

VCT-2000

9210203

21 1/4"

(540 mm)

15 1/4'

(387 mm)

24 1/4"

(616 mm)

VCT-2000

9210208

21 1/4"

(540 mm)

15 1/4'

(387 mm)

23 1/4"

(591 mm)

VCT-2000

9210210

21 1/4"

(540 mm)

15 1/4'

(387 mm)

23 1/4"

(591 mm)

VCT-2000

9210213

21 1/4"

(540 mm)

15 1/4'

(387 mm)

23 1/4"

(591 mm)

VCT-2000

9210215

21 1/4"

(540 mm)

15 1/4'

(387 mm)

23 1/4"

(591 mm)

VCT-2000

9210217

21 1/4"

(540 mm)

15 1/4'

(387 mm)

23 1/4"

(591 mm)

VCT-2000

9210401

9210400 Heated

Base

21 1/4"

(540 mm)

10 3/4'

(273 mm)

23 1/4"

(591 mm)

VCT-2000

9210410 Heated

Base

21 1/4"

(540 mm)

10 3/4'

(273 mm)

23 1/4"

(591 mm)

Model &

Mfg. No.

Plug

Description

Plug

Configuration

VCT-2000

9210200

9210203

9210208

9210210

9210213

9210215

9210217

9210400

9210401

9210410

CEE 7/7, 16

Amp., 250 VAC

(Assembly Only).

VCT-2000

9210201

9210202

IEC-309, 16 Amp.,

250 VAC.

Pin & Sleeve

(Assembly Only).

Electrical Cord and Plug Configurations

Model &

Mfg. No. Volts Watts Amp. Hz.

VCT-2000

9210200

9210201

9210202

9210203

9210208

9210210

9210213

9210215

220 - 240 3019 - 3593 13.7 - 15 50

VCT-2000

9210400

9210401

9210410

Heated Base

220 - 240 3058 - 3640 13.9 - 15.2 50

VERTICAL CONTACT TOASTER

6P/N 1010840 Rev. M 07/14

WARNING

ELECTRICAL SHOCK HAZARD. FAILURE TO

FOLLOW THE INSTRUCTIONS IN THIS MANUAL

COULD RESULT IN SERIOUS INJURY OR DEATH.

• Electrical ground is required on this appliance.

• Do NOT modify the power supply cord plug. If

it does not fit the outlet, have a proper outlet

installed by a qualified electrician.

• Do NOT use an extension cord with this

appliance.

• The toaster should be grounded according to

local electrical codes to prevent the possibil-

ity of electrical shock. It requires a grounded

receptacle with separate electrical lines pro-

tected by fuses or a circuit breaker of the prop-

er rating.

• Check with a qualified electrician if you are

unsure if the appliance is properly grounded.

CAUTION

All electrical connections must be in accordance

with local electrical codes and any other appli-

cable codes.

CAUTION

Bread may burn. Therefore toasters must not be

used near or below curtains or other combustible

walls and materials. Failure to maintain safe oper-

ating distances may cause discoloration or com-

bustion.

Unpacking

1. Remove the unit and all packing materials from

shipping carton.

2. Open the included large box. It should contain the

following:

• Bun Chute (Figure 1) some models only.

• Bun Feeder (Figure 1) some models only.

• Two Release Sheets (Figure 1).

• Owner’s Manual.

• Maintenance Card (some models only).

• Authorized Service Agency Directory.

3. Remove all shipping tape and protective cover-

ings from the unit and parts.

NOTE: If any parts are missing or damaged, con-

tact Antunes Technical Service IMMEDIATELY at 1-

877-392-7854 (toll free in the U.S.) or 630-784-1000.

Equipment Setup

Before placing the toaster into service, pay attention to

the following guidelines:

• Make sure power to the unit is off and the toaster

is at room temperature.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge of table or

counter.

• Connect the unit to the proper power supply.

Refer to the specification plate for proper voltage

INSTALLATION

Assembling the Unit

NOTE: The factory has pre-installed a Release

Sheet over the Platen (Figure 1). Verify that it is

properly in place before proceeding.

1. Remove Bun Chute (some models) and Bun

Feeder from the box and install (Figure 1).

IMPORTANT: Make sure heat shield assembly is

activating the Conveyor Safety Interlock Switch

(see Figure 1). The conveyors will not rotate unless

the Heat Shield is in place and Conveyor Safety

Interlock Switch is activated.

WARNING

Failure to use Release Sheets may result in dam-

age to the unit and loss of warranty coverage.

VERTICAL CONTACT TOASTER

P/N 1010840 Rev. M 07/14

Conveyor

Safety

Interlock

Switch

Bun Feeder

(some models only)

Heat Shield

Release

Sheet

Retainer

Clips

Bun Chute Assembly

connected over the

bottom rear support rod

(some models only)

Rear Conveyor

Cover Assembly

(with Roller Tensioner)

Release

Sheet

Bun Chute

(some models only)

Platen

Front

Conveyor

Belt Chain

Rear Belt

Wrap

Front Belt

Wrap

Front Conveyor

Cover Assembly

Roller Tensioner

Rear

Conveyor

Belt Chain

Figure 1. VCT-2000 Toaster

INSTALLATION (continued)

VERTICAL CONTACT TOASTER

8P/N 1010840 Rev. M 07/14

NOTE: The toaster is tested and shipped with the heaters

set at the above recommended temperatures.

OPERATION

Figure 3. Bun Thickness Adjustment Controls

Operating Instructions

1. Set the Bun Thickness Adjustment Controls

(Figure 3) to desired setting.

NOTE: Recommended settings are #2 for heel and

#6 for crown.

2. Turn the Rocker Switch on. (Figure 2). Allow the

toaster to warm-up for 30 minutes before pro-

ceeding.

NOTE: The temperature display (Figure 2) will flash

“LO” until the toaster reaches its preset operating

temperature. When the toaster approaches the pre-

set temperature of 600°F (315°C), “USE” appears

in the temperature display and the unit is ready to

toast buns. If “USE” does not appear in the window

after warm-up period of approximately 30 minutes,

contact your Authorized Service Agency.

3. Drop Crowns and Heels into the slot (Figure 2).

Cut sides of heel and crown must face each

other.

4. Toasted buns will drop into the bun landing area

(Figure 2).

5. Test at least four buns before putting the toaster

into service.

6. Turn the Rocker Switch off when finished toasting

for the day and proceed with the Daily Cleaning

as outlined in the Maintenance section of this

manual.

Temperature Adjustments

The VCT-2000 uses a Platen Heater and two Auxiliary

Air Heaters. The Platen Heater consists of a heating

element built into the Platen to toast the cut side of

the bun. The two Auxiliary Heaters assist in provid-

ing additional heat to the buns. The first Auxiliary Air

Heater is located between the conveyor in the front

of the toaster. The second Auxiliary Heater is located

between the conveyor at the rear of the unit.

RECOMMENDED TEMPERATURES

Recommended temperature setting for the Platen heat-

er is 600°F (315°C).

Recommended temperature setting for the Auxiliary Air

Heaters is 400°F (204°C).

1 = 1/2"(12.7mm)

2 = 5/8"(15.9mm)

3 = 11/16"(17.5mm)

6 = 7/8"(22.2mm)

THICKNESS THICKNESS

4 = 3/4"(19.1mm)

5 = 13/16"(20.6mm)

Bun Thickness

Adjustment Control

(See Figure 3)

Bun Landing Area

Rocker

Switch

Temperature

Controls

& Temperature

Display

Hi-Limit

Reset

Power

Cord

Figure 2. VCT-2000 Toaster

1 = 1/2"(12.7mm)

2 = 5/8"(15.9mm)

3 = 11/16"(17.5mm)

6 = 7/8"(22.2mm)

THICKNESS THICKNESS

4 = 3/4"(19.1mm)

5 = 13/16"(20.6mm)

VERTICAL CONTACT TOASTER

P/N 1010840 Rev. M 07/14

TEMPERATURE CONTROL PANEL

NOTE: The term “set point temperature” refers to the

desired temperature setting.

To display the actual Platen temperature—providing it is

over 440°F (227° C)—press the TEMP UP button.

To display the actual Auxiliary Air Heater temperature—

providing it is over 360°F (182°C)—press the TEMP

DOWN button.

To switch the temperature display between Fahrenheit

(°F) and Celsius (°C), press and hold the TEMP SCALE

button for 5 seconds.

PLATEN HEATER TEMPERATURE ADJUSTMENT

1. Turn the Rocker Switch on and wait for the

Temperature Display to finish the power up

sequence (Figure 4).

2. Press and hold the TEMP UP and TEMP DOWN

buttons for over 1 second until the display flashes

the Platen set point temperature, then release

(Figure 5).

3. Press the TEMP UP button to raise the set point

temperature or press the TEMP DOWN button to

lower the set point temperature.

NOTE: The Maximum Platen Set point Temperature

is 600°F (315°C). If no change in temperature is made

within 5 seconds, the display reverts back to the pre-

vious set point.

4. Release the button when the desired set point is

displayed.

AUXILIARY AIR HEATER TEMPERATURE ADJUSTMENT

1. Turn the Rocker Switch on and wait for Temperature

Display to finish the power up sequence (Figure 4).

2. Press and hold the TEMP UP and TEMP SCALE

buttons for over 1 second until the display flashes

the set point temperature, then release (Figure 6).

3. Press the TEMP UP button to raise the set point

temperature or press the TEMP DOWN button to

lower the set point temperature.

NOTE: The maximum Auxiliary Air Heater Set point

Temperature is 400°F (204°C).

4. Release the button when the desired set point is

displayed.

NOTE: If no change in temperature is made within 5

seconds, the display reverts back to the previous set

point.

TEMP

UP TEMP

DOWN TEMP

SCALE

˚F

˚C

POWER

TEMP

UP TEMP

DOWN TEMP

SCALE

˚F

˚C

POWER

SP - P 600

TEMP

UP TEMP

DOWN TEMP

SCALE

˚F

˚C

POWER

TEMP

UP TEMP

DOWN TEMP

SCALE

˚F

˚C

POWER

400

SP - A

Figure 4. Temperature Power Up Sequence

3. SP-A (Set Point Auxiliary)

is displayed

1. SP-P (Set Point Platen)

is displayed

“Heat On” LED will blink on/off during warm up and when either

platen or auxiliary air heaters are calling for heat.

2. Current Platen Set Point

Temperature setting is shown

4. Current Auxiliary Air Set Point

Temperature is shown

5. “LO” is displayed until

platen temperature rises

above 550°F (288°C)

6. "USE" is displayed when

Platen Set Point Temperature*

is reached

TEMP

DOWN TEMP

SCALE

°F

°C

POWER

USE

* Platen set point temperature must be between

460°F (238°C) and 600°F (315°).

OPERATION (continued)

VERTICAL CONTACT TOASTER

10 P/N 1010840 Rev. M 07/14

Safety Features

HI-LIMIT RESET BUTTON

A Hi-Limit Control turns off electrical power to the heat-

er and control circuits if the platen overheats. To reset

the control, allow sufficient time (10-15 minutes) for the

unit to cool, then locate the Reset Button at the rear

of the unit. Remove the black protective cap, press

the Reset Button, and reinstall the protective cap

(Figure 2).

NOTE: If the unit requires continuous resetting,

contact your Authorized Service Agency.

TEMP

DOWN TEMP

SCALE

°F

°C

POWER

551

Figure 5. Platen Heater Set Point Temperature

1. Press both buttons at the same

time for 1 second to start adjust-

ment sequence.

2. Press TEMP UP button to raise

platen set point temperature.

3. Press TEMP DOWN button

to lower platen set point

temperature.

TEMP

DOWN TEMP

SCALE

°F

°C

POWER

336

Figure 6. Auxiliary Air Heaters Set Point Temperature

1. Press both buttons at the same

time for 1 second to start adjust-

ment sequence.

2. Press TEMP UP button to raise

auxiliary air heaters set point

temperature.

3. Press TEMP DOWN button to

lower auxiliary air heaters

set point temperature.

OPERATION (continued)

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