Rinnai I Series Manuel utilisateur

Rinnai I-Series Boiler Conversion Manual

CONVERSION MANUAL

I-Series Condensing Boiler

Wall-Mounted, Gas-Fired Combi and Solo Boiler

For the Conversion from Natural Gas (NG) to Liquid Propane Gas (LPG)

For the Conversion from Liquid Propane Gas (LPG) to Natural Gas (NG)

MODELS

COMBI

i060C (REB-A1847FF-US)

i090C (REB-A2647FF-US)

i120C (REB-A3558FF-US)

SOLO

i060S (REB-A1800FF-US)

i090S (REB-A2600FF-US)

i120S (REU-A3500FF-US)

i150S (REU-A4400FF-US)

WARNING

This conversion kit shall be installed by a qualied service agency in accordance with the manufacturer’s

instrucons and all applicable codes and requirements of the authority having jurisdicon. If the

informaon in these instrucons is not followed exactly, a re, an explosion or producon of carbon

monoxide may result causing property damage, personal injury or loss of life. The qualied service agency

is responsible for the proper installaon of this kit. The installaon is not proper and complete unl the

operaon of the converted appliance is checked as specied in the manufacturer’s instrucons supplied

with the kit.

Cered to ANSI Z21.13

and CSA 4.9

2 Rinnai I-Series Boiler Conversion Manual

Contents

1. Introducon...............................................................................3

2. Safety Symbols ..........................................................................3

3. Specicaons.............................................................................4

4. Conversion Instrucons .............................................................5

1. Items Required .....................................................................5

2. Replace the Orice ...............................................................6

3. Adjust Parameter Sengs ....................................................7

4. Check Operaon...................................................................8

5. Conversion Rang Plate........................................................9

6. Canadian High Altude Installaon Seng Procedure .........9

5. Operang Instrucons .............................................................10

6. For the Consumer - Gas Conversion Informaon.....................11

French Manual ............................................................................12

Rinnai I-Series Boiler Conversion Manual 3

Introduction

This manual provides instrucons for converng gas

types on Rinnai I-Series Condensing Boilers.

For installaons in Canada, the conversion shall be

carried out in accordance with the requirements of the

provincial authories having jurisdicon and in

accordance with the requirements of the CGA-B149.1,

Natural Gas and Propane Installaon Code.

The boiler must be converted in accordance with local

codes or, in the absence of local codes, the Naonal Fuel

Gas Code, ANSI Z223.1/NFPA 54 and/or CSA B149.1,

Natural Gas and Propane Installaon Code.

To The Consumer

• Keep this manual for future reference.

• See the Safety Precauons secon in this

manual for detailed safety precauons.

• Be sure the boiler conversion is performed by a

trained and qualied professional.

Indicates a potenally hazardous situaon which, if not avoided, could result in

minor or moderate injury. It may also be used to alert against unsafe pracces.

This is the safety alert symbol. This symbol alerts you to potenal hazards that can kill or hurt you and others.

Indicates an imminently hazardous situaon which, if not avoided, will result in

death or serious injury.

Indicates a potenally hazardous situaon which, if not avoided, could result in

death or serious injury.

DANGER

CAUTION

WARNING

To The Installer

• A trained and qualied professional must

perform the gas conversion for this boiler.

Improper gas conversion will void the warranty.

• The trained and qualied professional should

have skills such as:

− Gas line sizing

− Connecng gas lines, water lines, valves,

and electricity

− Knowledge of applicable naonal, state, and

local codes

− Training in installaon of condensing

boilers. Training on Rinnai I-Series

Condensing Boilers is accessible at

www.trainingevents.rinnai.us.

• Read all instrucons in this manual before

aempng the gas conversion. The gas

conversion must be performed according to the

exact instrucons in this manual.

• Proper gas conversion is the responsibility of

the installer.

• When gas conversion is complete:

− Complete the “For the Consumer” form in

the back of this manual.

− Leave this manual with the boiler or give

the manual directly to the consumer.

Safety Symbols

4 Rinnai I-Series Boiler Conversion Manual

Specifications

COMBI SOLO

Models i060C, i090C, i120C

Gas Supply

Pressure

Natural Gas:

• Minimum: 3.5 in. W.C. (0.87 kPa)

• Maximum: 10.5 in. W.C. (2.61 kPa)

Propane Gas:

• Minimum: 8.0 in. W.C. (1.99 kPa)

• Maximum: 13.5 in. W.C. (3.36 kPa)

Input Rate The input rate can be veried by

following the procedure in the Naonal

Fuel Gas Code (NFPA54/ANSI Z223.1, 2006

or latest edion).

Models i060S, i090S, i120S, i150S

Gas Supply

Pressure

Natural Gas:

• Minimum: 3.5 in. W.C. (0.87 kPa)

• Maximum: 10.5 in. W.C. (2.61 kPa)

Propane Gas:

• Minimum: 8.0 in. W.C. (1.99 kPa)

• Maximum: 13.5 in. W.C. (3.36 kPa)

Input Rate The input rate can be veried by

following the procedure in the Naonal

Fuel Gas Code (NFPA54/ANSI Z223.1, 2006

or latest edion).

Gas Consumpon (Btu/hr)

Model Minimum Gas

Consumpon Maximum Gas

Consumpon

i060C 60,000 (CH)

160,000 (DHW)

15,000

i090C 90,000 (CH)

160,000 (DHW)

i120C 120,000 (CH)

199,000 (DHW)

Gas Type: Natural Gas and Liquid Propane Gas

Gas Consumpon (Btu/hr)

Model Minimum Gas

Consumpon Maximum Gas

Consumpon

i060S 60,000

15,000

i090S 90,000

i120S 120,000

i150S 150,000

Gas Type: Natural Gas and Liquid Propane Gas

Kits

Model Gas Type Kit Number

i060C NG/LPG

803000040 i090C NG/LPG

i120C NG/LPG

Kits

Model Gas Type Kit Number

i060S NG/LPG

803000040

i090S NG/LPG

i120S NG/LPG

i150S NG/LPG

Rinnai I-Series Boiler Conversion Manual 5

IMPORTANT

• Before you get started, conrm that the inlet gas pressure is between the minimum and maximum pressures

allowed for this boiler.

• If subsequent conversions are made, then a new conversion label must be placed on the boiler to accurately

reect the gas type.

CONVERSION

RATING PLATE

This Manual

The following items are supplied with the conversion kit:

CONVERSION

MANUAL

1. Items Required

Failure to correctly assemble the components according to these instrucons may result in

a gas leak or explosion.

WARNING

The gas supply shall be shut o prior to disconnecng the electrical power, before

proceeding with the conversion.

CAUTION

Do not touch any other areas on the PC board other than the described buons while

power is supplied to the appliance. Parts of the PC board are supplied with 120 volts

AC.

CAUTION

Do not touch the areas at or near the heat exchanger or hot water lines. These areas

become very hot and could cause burns.

CAUTION

Conversion Instructions

ORIFICE

Additional item required:

• Phillips Head Screwdriver

OUTER GASKET INNER GASKET

6 Rinnai I-Series Boiler Conversion Manual

2. Replace the Orice

1. Conrm that the inlet gas pressure is between the minimum and maximum pressures allowed for this boiler.

2. Disconnect electrical power to the boiler.

3. Turn o the boiler’s gas supply by turning o the gas control valve.

4. Remove the boiler’s front panel by removing the four screws that secure the panel.

5. Locate the orice cover plate on top poron of gas valve (Figure 1).

6. Remove the three screws securing the orice cover plate (Figure 1).

7. Remove the plasc orice from the housing (Figure 2).

8. Install the new inner and outer gaskets onto the new orice (Figure 2).

9. Install new orice into housing (check the gas type displayed on the orice: Red orice is LPG; Blue orice is NG).

10. Conrm gasket is correctly in place (the groove side of gasket must be facing outwards) (Figure 2).

11. Reinstall the orice cover plate using the three screws to secure it to the gas valve.

12. Turn on the power and gas. Inspect for gas leaks.

13. Proceed to the next secon (Adjust Parameter Sengs).

Figure 1

Grooved side

of outer gasket

MUST be facing

outwards.

Cover

Plate

Orice

Outer

Gasket

Inner

Gasket

Figure 2

Orice

Cover

Plate

Three screws

Rinnai I-Series Boiler Conversion Manual 7

3. Adjust Parameter Sengs

1. Locate the PC Board (lower le side of unit) (Figure 3).

2. Locate the red buon on the PC Board (Figure 3).

3. Press and hold the red buon for ve seconds (Figure 3).

Figure 3 PC Board

NATURAL GAS

Press Red Buon for

Five Seconds

PROPANE

Red

Buon

4. Press the Mode buon on the controller. Press

the (Up) or (Down) arrows to select A0.

5. Press the Select buon.

a0-A

6. Press the (Up) or (Down) arrows to select

the appropriate gas type.

• Select A for Natural Gas (NG)

• Select for Propane (LP)

Then, press the Select buon.

a0-A

7. Parameter sengs are complete. To enter normal operaon mode, press the Mode buon.

Ao-

A0-A

8 Rinnai I-Series Boiler Conversion Manual

SATISFACTORY

Front View

Blue Flame

Flame

Rod

UNSATISFACTORY

4. Check Operaon

Front View

Yellow Flame

Flame

Rod

Figure 4

3. Reinstall the boiler front panel using the four screws to secure it.

1. Check the normal operang sequence:

a. When you press the ON/OFF buon, the LED display will illuminate, the combuson fan will begin to run

if water is owing, and the spark will ignite the main burner.

b. This boiler has an automac ignion system. When the main burner has lit, the ame symbol for “in

use” will glow red and the spark will stop.

2. Visual inspecon of ame:

a. Check that the burner ames are operang normally. The ame can be seen through the circular

window above the burner. When operang normally, the burner ame should burn evenly over the

enre surface. The ame should be clear, blue, and stable. A yellow ame is abnormal and maintenance

is required (Figure 4).

Rinnai I-Series Boiler Conversion Manual 9

6. Canadian High Altude Installaon Seng Procedure

All sengs/adjustments must be performed by a qualied Service Technician. The conversion shall be carried

out by a manufacturer’s authorized representave, in accordance with the requirements of the manufacturer,

provincial or territorial authories having jurisdicon and in accordance with the requirements of the

CAN/CGA-B149.1 or CAN/CGA-B149.2 Installaon Codes.

Canadian High Altude Installaons: Elevaons between 2,000  and 4,500  (600 m and 1,350 m) must

complete the High Altude Label. Place the completed High Altude Label on the controller supporng frame, to

the le side of the rang plate.

5. Conversion Rang Plate

2. Ax the conversion rang plate label on top of the exisng rate plate. DO NOT cover up the cercaon

logos on the exisng rang plate.

1. Enter the required informaon on the conversion rang plate label (shown below):

Place new rang plate label on

top of exisng rang plate.

DO NOT place label over

cercaon logos.

i150S

10 Rinnai I-Series Boiler Conversion Manual

FOR YOUR SAFETY READ BEFORE OPERATING

A. This appliance does not have a pilot. It is equipped

with an ignion device which automacally lights the

burner. Do not try to light the burner by hand.

B. BEFORE OPERATING, smell all around the appliance

area for gas. Be sure to smell next to the oor

because some gas is heavier than air and will sele

on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any

phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instrucons.

• If you cannot reach your gas supplier, call the re

department.

C. Use only your hand to push in or turn the gas control

valve. Never use tools. If the gas control valve will not

turn by hand, do not try to repair it, call a qualied

service technician. Force or aempted repair may

result in a re or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualied service technician

to inspect the appliance and to replace any part of

the control system and any gas control which has

been under water.

TO TURN OFF GAS TO APPLIANCE

1. Set the temperature controller to lowest seng.

2. Turn o all electric power to the appliance if service

is to be performed.

3. Turn the manual gas control valve located at gas inlet

of appliance clockwise to the OFF posion.

OPERATING INSTRUCTIONS

1. STOP! Read the safety informaon above.

2. Set the temperature controller to lowest seng.

3. Turn o all electric power to the appliance.

4. This appliance does not have a pilot. It is equipped

with an ignion device which automacally lights the

burner. Do not try to light the burner by hand.

5. Turn the manual gas control valve located at gas inlet

of appliance clockwise to the OFF posion.

6. Wait ve (5) minutes to clear out any gas. Then smell

for gas, including near the oor. If you smell gas,

STOP! Follow “B” in the safety informaon above. If

you don’t smell gas, go to the next step.

7. Turn the manual gas valve located at gas inlet of

appliance counterclockwise to the full ON

posion.

8. Turn on all electric power to the appliance.

9. Set the temperature controller to desired seng.

10. If the appliance will not operate, follow the

instrucons “To Turn O Gas To Appliance” and call

your service technician or gas supplier.

Manual Valve

OPEN

If you do not follow these instrucons exactly, a re or explosion

may result causing property damage, personal injury or loss of life.

WARNING

Operating Instructions

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