Riello G10 Guide de démarrage rapide

Installation, use and maintenance instructions

Instrucciones de instalación, montaje y funcionamiento

2902399 (5) - 05/2011

Light oil burner

Quemador de gasóleo

CODE - CÓDIGO MODEL - MODELO TYPE - TIPO

3746464 G10 464T58

One stage operation

Funcionamiento de una llama

2399

1GB

ENGLISH

TECHNICAL DATA

Burner with CE marking in conformity with EEC Directives: Electromagnetic Compatibility 2004/108/EC,

Low Voltage 2006/95/EC, Machines 2006/42/EC.

The burner meets protection level of IP 40, EN 60529.

TYPE 464 T58

Thermal power – Output 54 – 120 kW – 4.5 – 10 kg/h

Fuel Light oil, viscosity 4 – 6 mm2/s at 20 °C

Electrical supply Single phase, 220V +10% –15% ~60Hz

Motor Run current 1.1A – 3300 rpm – 345 rad/s

Capacitor 2.5 F

Ignition transformer Secondary 8 kV – 16 mA

Pump Pressure 8 – 15 bar

Absorbed electrical power 0.2 kW

1– Return line

2– Suction line

3– Gauge connection

4– Pump pressure regulator

5– Vacuum gauge connection

6– Screws fixing air damper

7– Hydraulic jack with air damper

8– Reset button with lock-out lamp

9– Flange with insulating gasket

10 – Combustion head adjustment screw

D8067

Fig. 1

123

HYDRAULIC JACK OPERATION 7)(Fig. 1)

It is strongly recommended a periodic check of

the pump pressure operation (annually or bet-

ter every six months, if the burner operation is

continuous).

If the value is lower than 1 bar, compared to

that one of the initial setting, please check the

cleaning of the pump and line filters.

In case the pressure setting was not restora-

ble, please replace the pump, in order to guar-

antee that the pump pressure during the pre-

purge time is at least 3.7 bar.

DANGER

2399

2GB

BURNER EQUIPMENT

WORKING FIELD (as EN 267)

OVERALL DIMENSIONS

Quantity Description

Flexible pipes with nipples

Flange with insulating gasket

Screws and nuts for flange

Maintenance assembly

Screw with two nuts for flange

0.8

0.4

4 5 6 Fuel output - kg/h

50 60 120 Thermal power - kW

D5669 70 80 90 100 110

0.2

0.6

Pressure in the combustion

chamber – mbar

78910

Flange Burner

305 108 261

140

45°

262

204

D5670

189

83 83

170

45°

ø105

2399

3GB

INSTALLATION

BOILER FIXING

Put on the flange (1) the screw and two nuts, (see fig. 2).

Widen, if necessary, the insulating gasket holes (5), (see fig. 3).

Fix the flange (1) to the boiler door (4) using screws (2) and (if necessary) the nuts (3) interposing the

insulating gasket (5), (see fig. 4).

MAINTENANCE POSITION

Access to the combustion head, diffuser disc / electrodes unit and nozzle, (see fig. 5).

Remove the burner out of the boiler, after loosing the fixing nut to the flange.

Hook the burner to the flange (1), by removing the combustion head (6) after loosing the fixing screws (7).

Remove the diffuser disc-holder assembly (9) from the nozzle-holder (8) after loosing its fixing screw.

Screw the nozzle (10).

D5012

Fig. 2

Fig. 3

E9022

D8058

Fig. 4

Fig. 5

Fig. 6

Verify that the installed burner is lightly leaned towards the

button.

(See figure 6).

The burner is designed to allow entry of the flexible oil-lines

on either side of the burner.

D5572

D8056

D8057

2399

4GB

HYDRAULIC SYSTEMS

Warning: before starting the burner make sure that the return pipe-line is not clogged: any obstruc-

tion would cause the pump seals to break.

The pump vacuum should not exceed a

maximum of 0.4 bar (30 cm Hg).

Beyond this limit gas is released from

the oil.

Oil lines must be completely airtight.

The return line should terminate in

the oil tank at the same level as the

suction line; in this case a non-return

valve is not required.

When the return line arrives over the

fuel level, a non-return valve must be

used.

This solution however is less safe than

previous one, due to the possibility of

leakage of the valve.

PRIMING THE PUMP

Start the burner and wait for the priming.

Should lock-out occur prior to the arrival

of the fuel, await at least 20 seconds

before repeating the operation.

A filter must be installed on the suction fuel line.

meters

Lmeters

I. D.

8 mm I.D.

10 mm

0.5

1.5

100

WARNING

The pump is supplied for use with a two pipe system.

For use on a one pipe system, it is necessary to remove the by-pass

screw (A), (see figure).

meters

Lmeters

I. D.

8 mm I.D.

10 mm

0.5

1.5

3.5

100

H max. 4 m

max. 4 m

min. 0.1 m

D5219

D5220

D5199

H=Difference of level.

L=Max.length of the

suction line.

I.D.=Internal diameter of the

oil pipes.

PRIMING THE PUMP

Loosen the plug of the vacuum gauge (5, fig. 1) and

wait until the fuel flows out.

2399

5GB

ELECTRICAL WIRING

Brown

White (50V)

Blue

Motor

Capacitor

Limit thermostat

Neutral

Main switch

T6A

Grey

220V

60Hz

Remote lock-out signal

(220V - 0.5A max.), if required

1 N T1 T2 S3B4

Brown

Valve

D5334

Black

TERMINAL BLOCK OF

CONTROL-BOX 530SE*

Boiler

plug

Burner

socket

3456789

Yellow/Green

Blue

Brown

Black

Hour counter

Black

WARNING

DO NOT EXCHANGE THE

NOTES:

– Wires of min. 1 mm2section.

(Unless requested otherwise by local

standards and legislation).

– The electrical wiring carried out by the

installer must be in compliance with the

rules in force in the Country.

FOR CONNECTION TO BOILERS

NEUTRAL WITH THE PHASE WITHOUT PLUG, see page 6.

Safety thermostat

CARRIED-OUT

IN THE FACTORY

2399

6GB

NOTE:

The burner is provided with a socket for the direct electrical connection to the boiler’s

plug (see diagram at page 5). Should the boiler be without plug, it is then necessary:

– remove the socket and respective cable mounted on the burner;

– carry out the electrical connection direct to the wiring terminal block of the burner as shown on

the diagram below.

ELECTRICAL WIRING

Brown

White (50V)

Blue

Motor

Capacitor

Neutral

Black

220V ~60Hz

Remote lock-out

signal

(220V - 0.5A max.), if required

123456789

Blue

Brown

TERMINAL BLOCK OF

CONTROL-BOX 530SE*

Valve

D5228

Black

NOTES:

– Wires of min. 1 mm2section.

(Unless requested otherwise by local

standards and legislation).

– The electrical wiring carried out by the

installer must be in compliance with the

rules in force in the Country.

Limit thermostat

Safety thermostat

Main switch

T6A

WARNING

DO NOT EXCHANGE THE

NEUTRAL WITH THE PHASE

CARRIED-OUT

IN THE FACTORY

2399

7GB

CONTROL BOX (see fig. 3)

COMBUSTION ADJUSTMENT

In conformity with Efficiency Directive 92/42/EEC the application of the burner on the boiler,

adjustment and testing must be carried out observing the instruction manual of the boiler, includ-

ing verification of the CO and CO2concentration in the flue gases, their temperatures and the

average temperature of the water in the boiler.

To suit the required appliance output, fit the nozzle then adjust the pump pressure, the setting of

the combustion head and the air damper opening in accordance with the following schedule.

NOZZLES RECOMMENDED Monarch type R

Delavan type W - B

Steinen type S - Q

Danfoss type S

Nozzle Pump pressure Burner

output Comb. head

adjustment Air damper

adjustment

GPH Angle bar kg/h ± 4% Set-point Set-point

1.10 60° 12 4.7 2 2.6

1.25 60° 12 5.4 2.5 3.1

1.50 60° 12 6.4 3 3.6

1.75 60° 12 7.5 4 3.9

2.00 60° 12 8.6 5 4.5

2.25 60° 12 10.0 6 5.5

The photoresistance is fitted directly into the

control-box (underneath the ignition-transformer)

on a plug-in support.

TESTING

Check the shut-down of the burner by opening the

thermostats.

Ignition

transformer

Photoresistance

S7057

S7183

To remove the control box from the burner, loosen screw

(A) and pull towards the arrow.

RUN OF THE ELECTRICAL CABLE

1- Cable gland N- Neutral

2-Cable-clamp L-Phase

3- Terminal block - Burner-earth

- Lock-out signal

Fig. 3

For 2.00 - 2.25 GPH nozzles it is

advisable to use, if possible,

full cones.

2399

8GB

PUMP PRESSURE

12 bar : The pump leaves the factory set at this

value.

14 bar : Improves flame retention; it is therefore

suitable for ignitions at low temperatures.

COMBUSTION HEAD SETTING

(see fig. 4 and 5)

This is done when fitting the nozzle, with the blast

tube removed. It depends on the output of the

burner and is carried out by rotating the regulating

rod, till the terminal plane of the blast tube is level

with the set-point, as indicated in the schedule.

The combustion head is set for an output of 1.50

GPH at 12 bar, while the shutter is level with set-

point 3, as required in the table.

Combustion head settings indicated in the table are

valid for most cases. The setting of the fan output

according to the installation should normally be

done only through the air damper. Should one sub-

sequently want to retouch also the setting of the

combustion head, with the burner running, operate

on the rod (1) with a 6 mm spanner (2) as follows:

TURN TO THE RIGHT: (sign +)

In order to increase the volume of air entering the

combustion chamber and thus diminishing its pres-

sure. There is a reduction of CO2and the adhesion

of the flame to the air diffuser disc improves.

(Setting advisable for ignitions at low temperatures).

TURN TO THE LEFT: (sign –)

In order to reduce the volume of air entering the

combustion chamber and thus increasing its pres-

sure. The CO2improves and the adhesion of the

flame to the diffuser tends to reduce. (This setting

is not advisable for ignitions at low temperatures).

In any case do not bring the combustion head set-

ting more than one point away from that indicated

in the schedule. One set-point corresponds to 3

turns of the rod; a hole (3) at its end facilitates

counting the number of turns.

AIR DAMPER ADJUSTMENT (see fig. 6)

The mobile air damper (A) operated by the jack (B) assures the complete opening of the air

intake. The regulation of the air-rate is made by adjusting the fixed air damper (C), after loosing

the screws (D). When the optimal regulation is reached, screw tight the screws (D) to assure a

free movement of the mobile air damper (A).

The settings indicated in the schedule refer to the burner with its metal cover fitted and the com-

bustion chamber with “zero” depression.

These regulations are purely indicative. Each installation however, has its own unpredictable

working conditions: actual nozzle output; positive or negative pressure in the combustion-cham-

ber, the need of excess air, etc. All these conditions may require a different air-damper setting.

Blast tube

Regulating rod

Shutter

Terminal plane of the blast tube

D5398

135

2 3

D8068

D5555

A B

Fig. 4

Fig. 5

Fig. 6

Autres manuels pour G10

Ce manuel convient aux modèles suivants

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