REMEHA P 520 Manuel utilisateur
P 520
Fuel oil/gas boilers
Remeha
Assembly
Instructions
300016864-001-C
EN
63118
2P 520 25/01/2012 - 300016864-001-C
1 Package list
`Before starting to assemble the boiler, refer to the table below to check if you have received all the packages required.
Boiler body + Accessories
• Boilers supplied with an assembled body
• Boilers supplied with an unassembled body
*The distributing tube fitting for P 520 boilers with 15 to 19 sections is included in the accessory package.
**The diaphragm for P 520 , 13 and 14 section boilers is delivered in the additional accessory kit package.
Boiler P 520 - Number of sections 13 15 17 19 21 23 25
Assembled boiler body (contents depend upon model) 1 111111
Cleaning tool kit (contents depend upon model) 1 111111
Boiler P 520 - Number of sections 13 15 17 19 21 23 25
Base frame (dimensions depend upon model) 1 111111
Rearsection 1111111
Normal intermediate section 8 10 12 14 15 17 19
Specialintermediatesection 3333444
Frontsection 1111111
Set of assembly rods + Cleaning tools (contents
depend upon model) 1111111
Standard accessory kit
(contents depend upon model) 1 package FA 48 FA 50* FA 52* FA 54* FA 56 FA 58 FA 60
Additional accessory kit (contents depend upon
model)** 1 package FA 67** FA 69 FA 71 FA 73 FA 75 FA 77 FA 79
Plainfurnaceplate 1111111
Flue gas connection plate with opening
Ø 300
Ø 350
Ø 400 1 1 1 1
Plain flue gas connection plate 111
Fluegasbox 1111111
Distributing tube fitting* * * * 1 1 1
3
25/01/2012 - 300016864-001-C P 520
Baffle plates
Casing fittings
Casing, variable parts
Insulating material for body
Control panel
Boiler P 520 - Number of sections 13 15 17 19 21 23 25
Baffle plates
package CM 22 1 1 1
package CM 23 1 111222
Boiler P 520 - Number of sections 13 15 17 19 21 23 25
Casing fittings
package RC 2 1 1 1
package RC 3 1 1 1 1
package MR 4 1 1 1
package MR 5 1 1 1 1
package FA 10 2 2 1 2 1
packageFA11 212323
Boiler P 520 - Number of sections 13 15 17 19 21 23 25
package FA 16 1 1 1 1
package FA 18 1
package FA 20 1
package FA 22 1
package FA 23 1
package FA 24 1
package FA 25 1
package FA 27 1
Boiler P 520 - Number of sections 13 15 17 19 21 23 25
Insulation
package FA 34 1
package FA 35 1
package FA 36 1
package FA 37 1
package FA 39 1
package FA 40 1
package FA 41 1
Boiler P 520 - Number of sections 13 15 17 19 21 23 25
Control panel package RC 6 1 111111
4P 520 25/01/2012 - 300016864-001-C
Accessories - Available as an option
Refer to the applicable price list for the other optional features (control units etc.) which may be used with these boilers.
Boiler P 520 - Number of sections 13 15 17 19 21 23 25
Furnace plate with hole
Ø 165/ 186/ 210/ 240 or Ø 295 1111111
Connecting plate with Ø 300 opening or plain
connecting plate or Plain connection plate 1111111
Set of anti-vibration studs 8208-7758 1 1
8208-7759 1 1
8208-7760 1 1 1
5
25/01/2012 - 300016864-001-C P 520
2 Mounting
Warning: Assemble the boiler in the order given by the numbers of each figure, in compliance with all the
instructions.
Refer to the applicable price list for any optional features used.
Tools required
- 1 JD-TE or JD-TE Plus assembly tool
- 1 Flat screwdriver
- 1 "n°2 posidrive" screwdriver
- 1 10, 13, 17, 19 spanners
- 1 22 tubular box spanner
- 1 27 tubular box spanner
- 1 electric screwdriver + 1 "n°2 Philipps" screwdriver bit
- 1 Stanley knife
- Silicone filler (Supplied)
Boilers supplied with an assembled body
- Hydraulic test: See fig. 18
- Mounting: start assembly from figure 35
Mounting the boiler body:
Assemble the boiler body from the rear to the front:
- assemble the rear section,
- assemble all the normal intermediate sections,
- assemble all the special intermediate sections,
- assemble the front section.
The number of sections of each type is provided in the table below
Rear section
Normal intermediate section
Special intermediate section
Front section
Section type
P 520-13 1831
P 520-15 11031
P 520-17 11231
P 520-19 11431
P 520-21 11541
P 520-23 11741
P 520-25 11941
104
8228-0004 8228-0001
111
2
8228-0002
151
3
8228-0003
104
4
6P 520 25/01/2012 - 300016864-001-C
1
`to : Assembly of the base frame, delivered unassembled.
`Place the frame on the floor, taking care to note the TOP and FRONT positions.
`Fit the fastening brackets as shown, depending on the type of boiler (1 Screw Ø 12x40 - 19 spanner).
DESSUS
NOBE
TOP
NAVA T
VORN
FRONT
DESSUS
OBEN
TOP
ANTAV
VORN
FOR NT
3
3
M000309
3
1
2
3
23
E
DSSUS - O BEN - TOP
DESSUS - OBEN - TOP
M000056
F
R
ONT
VORN
A
V
ANT
F
R
O
NT
VO
RN
A
V
A
N
T
19
7
25/01/2012 - 300016864-001-C P 520
2
`Establish the location of the frame on the basis of the opening direction of the furnace door and the length of the burner. Leave enough
clearance at the rear of the boiler for water connections and the distributing tube.
`Fit the rear section on the frame, behind the fastening brackets (see detailed drawing) and prop it up.
`Insert the lower assembly rods in the holes of the rear section and the fastening brackets of the frame, in order to position the rear section
correctly according to the frame
3
`Clean all the openings in the section with a brush. Remove any deposit on the bottom of the section.
M000057
00 8M00 5
8P 520 25/01/2012 - 300016864-001-C
4
`Fill the bottom of the U groove (located on the periphery of the section) with a continuous bead of DOW CORNING silicon, diameter
approximately Ø 5 mm.
Caution: silicon must not be applied 100 to either side of the connection (nipple assembly area).
5
`Fit the Ø 10.5 mm diameter thermocord into this U groove and into the groove which circles the furnace.
Note: Do not pull on the seal while inserting it. Otherwise, you may stretch it and reduce its thickness.
M000059
100 100
001
100
a
M000060
9
25/01/2012 - 300016864-001-C P 520
6
Handle the nipples with gloves, there might be sharp
edges.
Clean the bores and nipples with diluent.
Remove any traces of rustprotective paint so that the surface is perfectly smooth.
Coat with the lubricant supplied with the sections.
7
`Gently push in the 2 nipples.
ARRIÈREDESSUS -OBEN-TOPVA ANT
ARRIR
ÈEDE SSUS-OEB N-TOP AVANT
M000062
10 P 520 25/01/2012 - 300016864-001-C
8
`Fill the bottom of the W groove opposite the U groove for the intermediary parts (located on the periphery of the section) with a continuous
bead of DOW CORNING silicon, diameter approximately Ø 5 mm.
9
Rear section
Intermediate section
`Place the first normal intermediate section, making sure that it is turned in the right direction, i.e. with the flattening groove against the
thermocord.
`For safety, insert a lateral assembly rod (supplied) in the holes of the 2 sections.
`Push the section gently and simultaneously on the 2 nipples of the rear section with a hammer and a piece of wood positioned in line with
the bores.
100 100
010
010
M000063
a
M000064
1
2
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1
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