RASOR FP861/A1 Instructions de montage

ED.1-05/12

SERIALNUMBER

USE MANUAL english

CUTTINGUNIT

MOD.FP861/A1

THECOMPANY

ACKNOWLEDGMENT

Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 bythetwopromotingpartners

Spinelli andCiminaghi.Formorethansixtyyearsithasbeenproducingautomaticcutting

systems,cuttingunits fortextileapplications andelectricandpneumaticcutters.

Initiallyconsideredasapointof referenceforcuttingsystemsinthe

textileapplications,theRasor®products arenowadayswidelyusedin

otherfields:chemical,automotive,nauticalandsportsectorsandin

furnituremanufacturing.

Rasor®canrelyontheprofessionalcontinuityof three generations,

thanksto theprecious supportof thepromotingpartner,to hispassion,

dedicationandgreatexperienceof seventyyears.

Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing

of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified

operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its

founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessentialsince

thebeginningof its activity.

Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe

improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand

technologies.

DearCustomer,

thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.

Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,

furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor

years.Itsproductionhasbeenalwayssynonymouswithreliabilityattestedbymanyof

satisfiedcustomers.

Rasor®qualitysystemsupervises all thecompanyactivitiesinorderto providetheCustomer

withaservicethatmeets its needsandexpectations intermsof productquality,delivery

reliabilityandstock of finishedproducts.

Allthepartsofthedeviceshavebeenplannedandproducedto guaranteeanoptimum

performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®

products,itisrecommendedtouseonlyoriginalsparepartsandtocontacttheheadoffice

foranymaintenancework.

1.GENERALSAFETY RULES

ThismanualisanintegralpartofcuttingunitFP861Vandmustbecarefully

readbeforeusingitsinceitgivesimportantindicationswith regardstoitssafe

installation,useandmaintenance.Keepitwithcare.

BeforeusingcuttingunitFP861V,readcarefullythefollowinggeneralsafety

rules.

•PACKAGING.

Aftertakingoffthepackagingmakesurethatthecuttingunitisintact.Incaseof

doubtdonotuseitandcontactanauthorizedservicecentre.Donotleavepiecesof

packaging(plasticbags,foampolystyrene,boxes,etc.)withinthereachofchildren

ordisabledpersonssincetheyarepotentialsourcesofdanger.

•AVOIDDANGEROUSENVIRONMENTS.

•KEEPCHILDRENAWAY.

Unauthorizedpersons,inparticularchildren,mustbekeptawayfromtheworking

area.

•KEEPTHE WORKINGAREAALWAYSINORDER.

Theworkplacemustalwaysbekeptinorderandwelllightened.

•ALWAYSUSECUTTINGUNITFP861VPROPERLY.

Usethecuttingunitonlytocarryouttheworkstheyhavebeendesignedfor;do

notusethemimproperly.

•OBSERVETHEUSEOFTHE TOOLS.

Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.

•AVOIDACCIDENTALSTARTINGS.

BeforeconnectingcuttingunitFP861V,makesurethateverythingisinstalledproperly.

•CLOTHING.

Donotuselargeclothesoraccessoriesthatmightgetstuck inthemovingparts.

•GOGGLESANDPROTECTIVEMETALMESHGLOVES.

Alwaysusegoggles,protectivemetalmesh glovesapprovedbyRasor®duringuse

andmaintenanceoperations(accordingtoUNIEN388:2004standard).

•SPAREPARTS.

Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.

Blademaintenancemust beonlyperformedbyRasor®technicians.

•INSTALLATION.

Anyinstallationthatisnot inconformitywiththesespecifications couldjeopardize

yoursafetyandcancelsthewarranty.

Theoriginalconfigurationofthe cuttingunit mustnotbechangedatall.

Onreceivingthemachinemakesurethesupplycorrespondstowhathasbeenordered.

In caseofnon-complianceimmediatelyinform Rasor®.

Alsomakesurethecuttingunithas notbeendamagedduringtransport.

CustomerCareTechnicalService

WARNING

Informativeletter

WARNING

Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although

themainfeaturesof themachinedescribedinthismanualarenot subjecttochange,

Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details

andaccessories itdeems necessaryto improvethemachineorto meetmanufacturingor

commercialrequirements atanytimeandwithoutbeingobligedto updatethismanual

immediately.

ALLRIGHTSARERESERVEDACCORDINGTOTHE

INTERNATIONALCOPYRIGHTCONVENTIONS,

Thereproductionof anypartof thismanual, inanyform,isforbiddenwithoutthe

priorwrittenauthorizationof Rasor®ElettromeccanicaS.r.l.

Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas

beentakenincollectingandcheckingthedocumentationcontainedinthis

manualto makeitascompleteandcomprehensibleaspossible.

Nothingcontainedinthismanualcanbeconsideredasawarranty,either

expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty

foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa

modificationorconfirmationof thetermsof anypurchasecontract.

Rasor®ElettromeccanicaS.r.l.machineshavenot beenconceivedtoworkinareasatriskof

explosions andathighriskof fire.

Incaseofdamageormalfunction,cuttingunitFP861/A1mustnotbeuseduntil theCustomer

CareTechnicalServicehasrepairedthem.

Foranyinformation,pleasecontact

RASOR®ELETTROMECCANICAS.r.l.

ViaV.Caldesi,6;20161,MILANO(MI)-ITALY

Phone:+39.02.66221231;Fax:+39.02.66221293

e-mail: info@rasor-cutter.com

web: www.rasor-cutters.com

2.TRANSPORTAND PACKING

3.PLATE DATA

Serialnumber

Yearofproduction

Model

Motor

data

READTHEINSTRUCTIONMANUAL

USE METALGLOVES

USEGOGGLES

SHEARINGRISK

DONOTREMOVE THESAFETY

DEVICES

FP861V

900

H__________

Thecuttingunitis deliveredin acardboardboxwhich contains therearevarious options.The

codeof theorderedproductandits serialnumberareindicatedoutsidethepackage(see

picture1).Thefollowingaccessoriesarecontainedinabaginsidethepackage(see picture

2):

1) HSS steelpolygonalblade;

2) Butterflykeyforbladenutdisassembly;

3) Driftforbladedisassembly.

Themanufacturer'sidentificationand2006/42/ECSTANDARDconformityplate(see picture

below) islocatedonthefrontpartof thecuttingunit.

The plate mustnotbe removedatall,evenifthe machine isresold.Alwaysreferto

theserialnumber(writtenontheplateitself)whencontactingthemanufacturer.

Severalsafetywarningsareprintedonacardwhichisappliedto thecuttingunitfeeding

cable;suchwarningsmust bestrictlyfollowedbyeveryonedealingwiththemachine. The

companyisnottobeheldresponsiblefordamagetopropertyoraccidentsto

peoplewhich might occur iftheabove-mentionedwarnings arenotobserved.In

such acase,theoperatoristheonlypersonresponsible.

4. PRODUCTDESCRIPTION

ThefixturedescribedinthismanualisapneumaticcuttingunitmodelFP861Vwhichcanbe

assembledonautomaticmachines(e.g.spreaders,computerizedcutting,etc...)bymeans of

aproperbracket.Thanksto areferencepinonthefrontpartandof aneffectivecutting

systemwith polygonalblade,thiscuttingunitcanbeusedformanyapplications:inparticular,

thiscuttingunithasbeendesignedtocuthardmaterialssuchasmoquette,polymericmaterials,

fiberglass,insulatingmaterialsandleather(evenrawhide).

Onespecialfeatureof cuttingFP861Visitsabilityto sharpenthebladeineachmoment

withoutdisassemblingitbymeans of agrindingwheelmountedonthecuttingunithead.

Aftercarryingoutthisoperation,itispossibleto startcuttingagain.Thepneumaticcutting

unitisprovidedwithathreadedconnectionto themajorityof theairpipes.Theturbine,

perfectlybalanced,withahighnumberof revolutions andtotallyfree of maintenance,reduces

thevibrations andthenoiseto theminimum.Thecuttingunitcanbeusedto cutdampor

wetmaterialsandthereforeparticularlyrecommendedintannery,dyeworks,etc... Theuse

ofcompressedairassourceofenergyallowsworkingcontinuouslywithoutproblemsof

heatingormotoroverload.Themechanicalparts aremadeupof steel,highresistantbronze

andaluminium andrequirealubricationaftermanyworkinghours.

11/4"gasconnectionfortheair

connector 8Frontguard

2Nylonbase 9 Motorsupport

3Polygonalblade 10 Silencer

4Greaser 11 Rearguard

5Pneumatic motor 12 Referencedrift

6Sharpener 13 Hardmetalcounterblade

7Sharpeningpushbotton 14 Springlockingthethread

Devicecomponents

7.FIELDOFAPPLICATION

6.NOISE LEVEL

5.TECHNICALFEATURES

Thetechnicaldata areonlyindicativeandtheycanbe

changedwithoutnotice.

86mmwithhard-metalcounterblade

900 rev/min

about25mm

380 Wwithmax.pressure

max.6bar

1100g

2000g

9litres/sec.

LUX200

<2,5m/s2

0~55°C

10~95%withoutcondensate

Cuttingworkingdepth

Power

Weight

Pneumatic scissorsFP861Vfeatures

Blade diameter

Blade speed

Workingpressure

Temperature

Humidity

Weightwith package

Airconsumption

Minimumluminosityforworking

operations

Vibrationsatthestartup

8sidebladeØ86mm,H.S.S.steel

5 sidebladeØ86 mm,H.S.S.steel

8 sidebladeØ86 mm,H.S.S.steelcoated

withtitanium

8sidebladeØ86 mm,H.S.S.steelcovered

withTeflon

5sidebladeØ86 mm,H.S.S.steelcovered

withTeflon

8sidebladeØ86mm,madeof integralhard

metal(Widia)

5sidebladeØ86 mm,H.S.S.steelcovered

withTeflon

86PHSSTF

Featuresof theavailable blades

86THSS

86THSSTN

86TMD

86PHSSTN

86THSSTF

86PHSS

Themaximum acousticpressurelevelemittedbycuttingunitFP861/A1isabout60 dB(A).

Noisetests havebeencarriedoutincompliancewithStandardISO11202. Thedevicenoise

levels,measuredatdifferentdistances(withoutanysoundwavefilteringsystem),varyinthe

extentof fewdb(A).Thenoiselevelhasbeeendetectedwiththesilencersuppliedwith

thefixtureassembledontheexhaust.Thesilencermust neverberemoved.

NOTE

It isadvisableforcuttingunitFP861/A1ownersto verifythecompliancewiththestandard

concerningsafetyof workers:referto theLocalLaw.Theuseof earprotectingdevicesis

compulsory.

CuttingunitFP861Vhasbeendesigned,manufacturedandassembledto cuttextileor

technicalfabrics,withtheexceptionof metal,plasticorwood,bymeans of rotaryblades.

Thisequipmentmust not work:

-inareasproneto explosions;

-inpresenceof finedustorcorrosivegases;

-to cutplastic,metalandwoodenmaterials.

Itisforbiddentousecuttingunit FP861/A1for purposes

differentfromtheabove-mentionedones.

9. RESIDUALRISKS

8.USE WARNINGS

We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.

·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the

countrywherethefixtureissold.

·ItisSTRICTLYFORBIDDENto smokeduringtheinstallationoradjustmentoperations of

thecuttingunit.

·TheCustomerundertakesto complywithandmakehisstaffobservealltherulesand

regulationsinforceconcerningsafety,preventionof accidentsandhealthinthework

place.Therefore,theCustomerassumestheresponsibilitytostrictlyfollowalltherulesand

regulations inforce,as wellasthespecialprovisionsinforceinsportandpublicinstallations

theCustomerdeclaresto knowafterreceivingall therelativenecessaryinformation.

·Thecuttingunitworksalsowithouttheirsafetyprotectivedevice. Thisprotectivedevice

mustNEVERbe removed.

·Alwayschecktheresistanceof thematerialto becutandthekindofbladewhichisbeing

used.

·TheCustomershallequiphisownpersonnelwithalltheindividualsafetyprotectionsfor

theexecutionoftheworks,aswellaswiththeoneswhichmightbeprescribedbythe

Manufacturerduetospecificdangerconditionsoftheplantoroftheareawherethe

personnelmust work.

·Donotcarryoutanyadjustmentwhilethebladeisworking.

·Alwayspayattentionto thepositionof theairpipeto preventitfrombeingcutor

damagedbytheblade.

·Itispossibleto assemblecuttingunitFP861VonmachinesO.E.M.onlyiftheiroriginal

structureisnotmodified.Otherwise,theinterventionmustbecertifiedbyRasor®.

LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.

Eventhoughthecuttingunitissafe,operatorsmust payattentionto preservetheirand

otherpeople’ssafety.

10.INSTALLATION AND USE

Toinstall andusethecuttingunitdoasfollows:

1)Fixthecuttingunitto themachinebymeans of aflatorangle

bracketto mountontheupperpartof themotorsupportof

theunit.

NOTE

Thecuttingunitcanbeinstalledinanypositionorangle:vertical,

usidedown,lateral.Thealuminium basedoes not haveto touch the

machinetable.

2)Laydownthematerialto becut;

3)Connecttheairhosetoquickconnection“A”(notsupplied)

(see picture4);

4)Setthepressuregauge(option)to 6bar;

5)Putthematerialonthecuttingbase(see picture5);

6)Adjustthemovingfrontprotectionaccordingto thethickness of thematerialto cut;

7)Enabletheairremotelyandcarryoutthecuttingoperation.

NOTE

It ispossibleto usecuttingunitFP861/A1bothkeepingitfixedand

makingthematerialslideandviceversa.It isimportantto keepthe

materialto cutasstretchedaspossibleto preventitfromcurling

WARNING

Donotusethetwoboltswhich connectthemotortothe

cuttingpart tofixcuttingunit FP861/A1,otherwisethe

motorshaftcouldbreak.Inthiscasethewarrantywill be

void.

11.AIRPRESSUREGAUGE(OPTION)

Thecuttingunitmust benecessarilyfedwithlubricatedairwithapressureof 4-6bar.

Rasor®offers,asoption,areductionunitfilterwitha

pressuregaugealreadycalibratedwiththequantityof

oil to bedeliveredasoption.

Theunitshownalsoinpicture6ismadeupof:

1-pressurereducer;

2-valveto drainthecondensate;

3-drip-feedoilerunit;

4-oil tank;

5-pressuregauge;

6-condensatetank;

7-pipefittingto connectthequick connectionto

thenetwork;

8-pipefittingto connectthequick connectionto

thescissor.

Fortheuseandmaintenancereadtheinstructionsheet

suppliedwiththefilter.

12. BLADESHARPENING

Afterusingthecuttingunitforsomehourswithoutinterruption,

orifits cuttingcapacityisreduced,itisnecessaryto sharpen

theblade.

Tocarryoutthisoperation,startthebladeandpress sharpener

“2”on thebladeitself(bymeans of push button “1”,as shown

inpicture7)for3-4seconds.Repeatthisoperation2-3times.

Check periodicallythatthegrindingwheelisnot wornordirty.

Ifitis worn orits surfaceis irregular,replaceit.

13. LUBRICATION

Theremust not bestains of greaseoroil ontheblade.

WARNING

Every3-4workingdays,itisnecessaryto lubricatethegear

pair.Inorderto carryoutthisoperation,removeprotective

plug“A”locatedontheheadof thecuttingunitandfill it

withRasorlubricatinggrease.Screwplug“A”againafew

turns.Screwplug“A”afewturns every2-3workingdays

(seepicture8).

Oncetheplugisscreweduntil theend,fill itagain.

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