RASOR D 100 Instructions de montage

USE MANUAL

ED.1-07/08

english

BENCHCUTTER

MOD.D100

COMPANY

ACKNOWLEDGMENT

Rasor®ElettromeccanicaS.r.l.wasestablishedinMilanin1946 bythetwopromotingpartners

Spinelli andCiminaghi.Formorethansixtyyearsithasbeenproducingautomaticcutting

systems,cuttingunits fortextileapplications andelectricandpneumaticcutters.

Initiallyconsideredasapointof referenceforcuttingsystemsinthe

textileapplications,theRasor®products arenowadayswidelyusedin

otherfields:chemical,automotive,nauticalandsportsectorsandin

furnituremanufacturing.

Rasor®canrelyontheprofessionalcontinuityof three generations,

thankstotheprecious supportof thepromotingpartner,to hispassion,dedicationand

greatexperienceof seventyyears.

Themaincharacteristicof Rasor®isthateachworkingphase,startingfromthemanufacturing

of theproductupto its packinganddeliveryiscarriedoutinRasor®premisesbyqualified

operatorswhohaveprofessionalygrownupfollowingthespiritof thecompanyandof its

founders.ThisensuresthehighqualitywhichRasor® hasalwaysconsideredasessential

sincethebeginningof its activity.

Followingtheinnovativespiritmentionedabove,ourcompanyisconstantlyfocusedonthe

improvementof theproductquality,onthestudyanddevelopmentof newmaterialsand

technologies.

DearCustomer,

thankyouforchoosingaRasor®ElettromeccanicaS.r.l.product.

Rasor®hasbeenareferencepointinthefieldofcuttingsystemsinthetextile,clothing,

furniture,tailoring,sport,chemical,automotive,nauticalandinsulatingmaterialsectorsfor

years.Itsproductionhasbeenalwayssynonymouswithreliabilityattestedbymanyof

satisfiedcustomers.

Rasor®qualitysystem supervisesall thecompanyactivities in orderto providetheCustomer

withaservicethatmeets its needsandexpectations intermsof productquality,delivery

reliabilityandstock of finishedproducts.

Allthepartsofthedeviceshavebeenplannedandproducedto guaranteeanoptimum

performance.InordertokeepthehighqualitylevelandthelongreliabiltyoftheRasor®

products,itisrecommendedto useonlyoriginalsparepartsandto contactthehead

officeforanymaintenancework.

1.GENERALSAFETY RULES

ThismanualisanintegralpartofbenchcutterD100andmustbecarefully

readbeforeusingitsinceitgivesimportantindicationswithregardstoits safe

installation,useandmaintenance.Keepitwithcare.

BeforeusingbenchcutterD100,readcarefullythefollowinggeneralsafety

rules.

•PACKAGING.

Aftertakingoffthepackagingmakesurethatthebenchcutterisintact.In

caseofdoubtdonotuseitandcontactanauthorizedservicecentre.Donot

leavepiecesofpackaging(plasticbags,foampolystyrene,boxes,etc.)within

thereachofchildrenordisabledpersonssincetheyarepotentialsourcesof

danger.

•AVOIDDANGEROUSENVIRONMENTS.

PreventthebenchcutterD100components fromcomingincontactwith

damporwetsurfaces.

•KEEPCHILDRENAWAY.

Unauthorizedpersons,inparticularchildren,mustbekeptawayfromthe

workingarea.

•FEEDCABLE.

Preventthefeedcablefromcomingincontactwithhot objects,pointed

surfacesorsharpedges.Neverpullthefeedcableofthemachine.Itmust

neverbereplacedbytheuser.Ifnecessarycontactprofessionallyqualified

staff.

•KEEPTHE WORKINGAREAALWAYSINORDER.

Theworkplacemustalwaysbekeptinorderandwell lightened;liquidsoroil

tracesmustnotbepresent.

•ALWAYSUSEBENCHCUTTERSD100PROPERLY.

Usethebenchcuttersonlytocarryouttheworkstheyhavebeendesigned

for;donotusethemimproperly.

•OBSERVETHEUSEOFTHE TOOLS.

Donotcutexcessivelythickmaterialsandalwayscheckbladeconditions.

•AVOIDACCIDENTALSTARTINGS.

BeforeconnectingbenchcutterD100, makesurethateverythingisinstalled

properly.

•CLOTHING.

Donotuselargeclothesoraccessoriesthatmightgetstuck inthemoving

parts.

•GOGGLESANDPROTECTIVEMETALMESHGLOVES.

Always usegoggles,protectivemetalmesh glovesapprovedbyRasor®during

useandmaintenanceoperations(accordingtoUNIEN388:2004standard).

•SPAREPARTS.

Duringmaintenanceandreplacementoperations useonlyoriginalspareparts.

Blademaintenancemust beonlyperformedbyRasor®technicians.

•INSTALLATION.

Anyinstallationthatisnotinconformitywiththese

specifications couldjeopardizeyoursafetyandcancelsthe

warranty.

CustomerCareTechnicalService

WARNING

Informativeletter

Foranyinformation,pleasecontact

RASOR®ELETTROMECCANICA S.r.l.

ViaV.Caldesi,6;20161,MILANO(MI)-ITALY

Phone:+39.02.66221231;Fax:+39.02.66221293

e-mail: info@rasor-cutter.com

web: www.rasor-cutters.com

WARNING

Theinstallerandthemaintenancemanmustknowthecontentof thismanual.Although

themainfeaturesof themachinedescribedinthismanualarenot subjecttochange,

Rasor®ElettromeccanicaS.r.l.reservestherightto modifythecomponents,details

andaccessoriesitdeemsnecessaryto improvethemachineorto meetmanufacturing

orcommercialrequirementsatanytimeandwithoutbeingobligedto updatethis

manualimmediately.

ALLRIGHTSARERESERVEDACCORDINGTOTHE

INTERNATIONALCOPYRIGHTCONVENTIONS,

Thereproductionof anypartof thismanual, inanyform,isforbiddenwithout

thepriorwrittenauthorizationofRasor®ElettromeccanicaS.r.l.

Thecontentof thisguidecanbemodifiedwithoutpriornotice.Greatcarehas

beentakenincollectingandcheckingthedocumentationcontainedinthis

manualto makeitascompleteandcomprehensibleaspossible.

Nothingcontainedinthismanualcanbeconsideredasawarranty,either

expressedorimplied-including,not inarestrictiveway,thesuitabilitywarranty

foranyspecialpurpose.Nothingcontainedinthismanualcanbeinterpretedasa

modificationorconfirmationof thetermsof anypurchasecontract.

Rasor®ElettromeccanicaS.r.l.machineshavenot beenconceivedtoworkinareasatriskof

explosions andathigh riskof fireandtheycannotcutwetordampmaterials.Moreover,they

cannotworkincaseofrain.

Incaseofdamageormalfunction,tablecutterD100 mustnotbeuseduntil theCustomer

CareTechnicalServicehasrepairedthem.

Theoriginalconfigurationof thetablecuttermustnot bechangedatall.

Onreceivingthemachinemakesurethesupplycorrespondstowhathasbeenordered.

In caseofnon-complianceimmediatelyinform Rasor®.

Alsomakesurethescissorshavenotbeendamagedduringtransport.

2.TRANSPORTAND PACKING

3.PLATE DATA

Themanufacturer'sidentificationandCESTANDARD2006/42/CEconformityplate(see picture

below) islocatedonthefrontpartof thebenchcutter.

Theplatemust not beremovedatall,evenifthemachineisresold.Alwaysreferto theserial

number(writtenontheplateitself)whencontactingthemanufacturer.

Severalsafetywarningsareprintedonacardwhichisappliedto thecutterfeedingcable;

such warnings must bestrictlyfollowedbyeveryonedealingwith themachine.Thecompany

isnot to beheldresponsiblefordamageto propertyoraccidents to peoplewhichmight

occuriftheabove-mentionedwarningsarenot observed.In suchacase,theoperatoristhe

onlypersonresponsible.

READ

THE

INSTRUCTION

MANUAL

DONOT

REMOVE

THE

SAFETY

DEVICES

HIGH

VOLTAGE

SHEARING

RISK

USE

METAL

GLOVES

USE

GOGGLES

ClassII doubleinsulation

Serialnumber

Yearofproduction

Model

Electricdata

Thebenchcutterisdeliveredinacardboardbox,insidewhichtherearevarious options.

Thecodeof theorderedproductandits serialnumberareindicatedoutsidethepackage

(see picture1).Thefollowingaccessoriesarecontainedinabaginsidethepackage:

1) Circularblade;

2) Butterflywrenchforbladenutdisassembly.

3) Shukocablewithoutplug;

5) Fuse;

6) Driftforbladedisassembly.

4. PRODUCTDESCRIPTION

1Switchprovidedwith light 10 Plateblockingthethreads

2Motorcover 11 Greaser

3Connectorsocket 12 Sharpener drivinglever

4Motorframe 13 Fixedbackprotection

5Sharpener 14 Safety catchtoenable thestarting

lever

6Grindingwheeladjustment 15 Startinglever

7Movable front protection 16 Handle

Rollerplatformcoveredwith

Teflon

®17 Slidingfoot

9Cicularblade

Devicecomponents

Thefixtures describedin this manualis abench cuttermodelD100 which is usedin orderto

quicklycutfabricsinthetextileindustryandothermaterials.It isextremelyversatileand

powerful,itrequireslittlemaintenanceandhasverylowmanagementcosts.Thanksto the

useof twostonesto sharpentheblade,aslidingfootandaneffectivecuttingsystemwith

circularblade,thebenchcuttercancutdifferentmaterials,suchasnaturalfibers,cotton,

linen,silkandwoollen yarn.

Thesmall dimensionsof theblade(100mm)andthelightweight(only3000g) of the

cutter,makeitideallysuitedforsmall radius cutprofileson materialswith thickness upto 3,5

cm.Thewideslidingbearingbaseallowstheoperatorto slidethecutteronthetable

withoutefforts.Asharpenerassembledonthecutterheadsallowswhettingthebladeat

anymomentwithoutdisassemblingit.Aftercarryingoutthisoperation,itispossibleto start

cuttingagain.Ahighpowermotor,perfectlybalanced,withahighnumberof revolutions

andtotallyfree of maintenance,reducesthevibrations to theminimum,thus makingthe

benchcuttercomplieswithLegislativeDecree No. 187 dated19/8/2005,whichadopts

EuropeanDirectiveNo.2002/44/CEconcerningtherisksderivingfrommechanicalvibrations.The

mechanicalparts aremadeof highresistancesteelandbronzeandrequirelubricationafterseveral

workinghours.

7.FIELDOFAPPLICATION

6.RUMOR LEVEL

5.TECHNICALFEATURES

Thetechnicaldata areonlyindicativeandtheycanbechangedwithoutnotice.

Germanyextracarbonsteelcircularblade

HSSsteelcircularblade

Extracarboncircularblade,coveredwith

Teflon

HSS steelcircularblade,coveredwith

T.I.N.

86CHSS

Featuresofthe available blades

86CEXT

NOTE

It isadvisableforbenchcutterD100’sownersto verifythecompliancewiththestandard

concerningsafetyof workers:Italianlegislativedecree N.277 ITEMIV(DATED15-08-91).

Theuseof earprotectingdevicesiscompulsory.

Themaximum acousticpressurelevelemittedbybenchcutterD100 isabout60 dB(A).

NoisetestshavebeencarriedoutincompliancewithStandardISO 11202(1995).The

devicenoiselevels,measuredatdifferentdistances(withoutanysoundwavefiltering

system),varyintheextentof fewdb (A).

BenchcutterD100 hasbeendesigned,manufacturedandassembledto cuteverykindof

fabrics ormaterials,with theexception of metal,plasticorwood,bymeans of rotarycircular,

decagonalorheptagonalblades.

Thisequipmentmust not work:

-inareasproneto explosions;

-inpresenceof finedustorcorrosivegases;

-onwetordampmaterials;

-to cutplastic,metalandwoodenmaterials.

It isforbiddento usebenchcutterD100 forpurposesdifferentfromtheabove-mentioned

ones.

100mm

1.000 rev./min

about35mm

monophase-90W

3,000Kg

4,000Kg

1,5mt

LUX200

<2,5m/s2

0~55°C

10~95%withoutcondensate

Cuttingworkingdepth

Motorpower

Weight(with feedingcable)

Bench cutterD100 features

Bladediameter

Bladespeed

Absorption

Temperature

Humidity

Weight with package

Electric cable lenght

Minimumluminosity forworking

operations

Vibrations atthestartup

8.USE WARNINGS

We recommendfollowingtheindications belowinorderto alwaysworkinsafetyconditions.

·All theoperations must becarriedoutcomplyingstrictlywiththesafetyrulesof the

countrywherethedeviceisto beinstalled.

·ItisSTRICTLYFORBIDDENto smokeduringtheinstallationoradjustmentoperations of

thebenchcutter.

·TheCustomerundertakesto complywithandmakehisstaffobservealltherulesand

regulationsinforceconcerningsafety,preventionof accidentsandhealthinthework

place.Therefore,theCustomerassumestheresponsibilitytostrictlyfollowalltherulesand

regulations inforce,as wellasthespecialprovisionsinforceinsportandpublicinstallations

theCustomerdeclaresto knowafterreceivingall therelativenecessaryinformation.

·Thebenchcutterworksalsowithouttheirsafetyprotectivedevice.Thisprotectivedevice

must NEVERberemoved.

·Alwayschecktheresistanceof thematerialto becutandthekindofbladewhichisbeing

used.

·TheCustomershallequiphisownpersonnelwithalltheindividualsafetyprotectionsfor

theexecutionoftheworks,aswellaswiththeoneswhichmightbeprescribedbythe

Manufacturerduetospecificdangerconditionsoftheplantoroftheareawherethe

personnelmust work.

·Onlyoneoperatormustusethebenchcutteralwaysstandingbehindtheguidehandle.

Donot makeanyadjustmentwhilethebladeisworkingorwhiletheelectricplugis

connected.

·Always payattentionto theelectriccablepositiontopreventitfrom beingcutordamaged

bytheblade.

·ItisallowedtoassemblebenchcutterD100onmachinesO.E.M.onconditionthattheir

originalstructureisnot modified.Otherwise,theinterventionmust becertifiedbyRasor®.

9.ELECTRICCONNECTION

WARNING

Firstlymakesurethatthelinesareableto feedthecuttercorrectly,incompliance

withthesafetyrules (forthefeaturerequiredseepar.5).

We suggest installingamagnetothermicsafetydevicebeforethecutterandcheck

thatthegroundcircuitiseffective.Beforeworkingonthefeedingcablepull the

plugout.Check thatelectricconnections andprotections

correspondto thedrivingforceandtheplatedatavalues

(voltageandcurrent),requiredbythedifferentelectric

circuits.Possiblefaultygroundconnectionsmaketheworking

conditions unsafe.Possibledamagesarenotchargedto Rasor®.

ByreferringtotheEC 11-27/1standardalltheworks carrying

outbymeans of electriccurrentmustbeperformedbyastaff,

whohasbeenprovidedwithallthedevicesrequiredbythe

above-mentionedstandard.Fortheworkscarriedoutunder

voltage,itisnecessarythattheemployercertifiesthe

suitability,againstformativeprocesses.As thecutterD100 is

suppliedwithoutplug,theusermust useaplughomologatedin

thecountryinwhichthecutterisused.IntheEuropeanCountries

aShukoplugisrequired(see picture 3).Theelectriccableis

equippedwithyellowandgreengrounding.Neverchangethe

lenghtofthecablesupplied.

10. RESIDUALRISKS

11.USE

Eventhoughthebenchcutterissafe,operatorsmust payattentionto preservetheirand

otherpeople’ssafety.

LAttheendof theworkingoperations,themotorcouldbeveryhot.

LThecuttingbladecanworkevenwhentheprotectivedeviceisdisassembled.

Tousethebenchcuttermanually,proceedasfollows:

1)Laythematerialto becutonatable;

2)Connectthecutterto theelectricfeeding(see picture4);

3)Putthematerialonthecuttingfoot;

4)Adjustthefrontmobileprotectionaccordingto thethicknessof thematerialtobecut;

5)Enabletheswitch;onceithasbeen enabled,itlights with agreen light(seepicture5);

6)Press thestartingleverafterhavingmovedthesafetycatch(see picture6);

7)Push thebenchcutterto thedesireddirection,bytryingto putthematerialinfront

of itselfasstretchedaspossible,preventingitfromcurlinginthefrontpartof the

cutter. Towork,thecuttermust beplacedonasurfaceandmust slidebymeans of

therollsplacedundertheslidingplatform.

NOTE:

Thethrustonthebenchcuttermustbeas uniformaspossible.Tocarryoutlinearcuts with

precision(andto followpredeterminedpaths),wealsorecommendusingthearrowpoint

(see point“A”inpicture7).

12.BLADESHARPENING AND SHARPENERADJUSTMENT

13.SLIDING FOOTADJUSTMENT

Thebladesharpeningiscarriedoutwiththecutteron,

byloweringtheproperlever(1,Pict.8),untilthecutting

edgeoftherotatingbladeisreachedandtheexternal

edgeissharpened.

Tocarryoutagoodsharpening,lowerthelever

progressively(1,Pict.8),byavoidingabruptmovements

andanextremepressureontheleveritself,inorderto

protecttheemerywheelfromwearordamage.The

sharpeningproceduremustbecarriedoutcarefullyin

particularwhenawornbladeisreplacedwithanew

one.Inthiscase,anextremepressureonthesharpening

levermaydamagethecuttingprofileofthenewblade,

compromisingitscorrectuse.Therefore,wesuggest

adjustingtheemerywheelasfollows,afterassemblinga

newbladeonthecutter.

·Disconnectthedevicefromthepowersupply.

·Loosenthethreesharpenerscrews(2,Pict.9),

butdonotremovethem.

·Manuallylowerthesharpenersothattheemeries

comeintocontactwith thecuttingbladeprofile,

asshowninpicture10;thewheelsmustnot

penetrateintotheblademorethan2mm(Pict.

10).

·Manuallyrotatethethreadedbushes (3,Pict.9)

bybringingcloserthetwoemeriesandkeeping

adistancebetweenthemof1-1.2mm.

·Tightenthescrews(2,Pict.9)andsharpenthe

bladeaccordingto themodespreviously

described.

NOTE:duringthisoperationcheckthattheemerywheelsstartrotatingsimultaneously,

bringingnearormovingawayoneofthetwowheelsto getasimultaneous movementof

them.

Aftermanysharpeningoperations,thebladediameter

diminishesprogressively:inthiscase,thefoot(A,Pict.8)

must bebroughtagainnearthebladecuttingprofile.To

carryoutthisoperationdoasfollows:

·Disconnectthedevicefromthepowersupply.

·Overturnthecutterbyputtingthemotoron

theworkingsurface.

·Loosenbutdonot removethescrew(B,

Pict.11)andletthefootslidealongtheproper

groove,puttingitnearthebladeuntilitcomes

closetoit.

·Tightenagainthescrewbykeepingthefootinthisposition

(B,Pict.11).

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