Ransomes Parkway 2250 Plus LGNN040 Manuel utilisateur

RJL 100 September 2009

WARNING:Ifincorrectlyusedthismachinecancausesevere

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

24286G-GB (rev.6)

Maintenance Manual

Series: WB - Engine type: Kubota V1505

Productcode: LGNN040

Series: CT - Engine type: Ford VSG413

Productcode: LGNN100

Parkway 2250 Plus

GB-1

RANSOMESPARKWAY2250 PLUS

MAINTENANCEMANUAL

1 CONTENTS

2 INTRODUCTION

2.1 PRODUCTIDENTIFICATION .......................................................................................... 2

2.2 SPARESSTOCKINGGUIDE ..........................................................................................2

2.3 HOWTOUSETHEPARTS MANUAL ............................................................................3

3 SAFETYINSTRUCTIONS

3.1 OPERATINGINSTRUCTIONS........................................................................................4

3.2 SAFETYSIGNS .............................................................................................................4

3.3 STARTINGTHEENGINE ................................................................................................ 4

3.4 DRIVINGTHEMACHINE................................................................................................ 4

3.5 TRANSPORTING .......................................................................................................... 4

3.6 LEAVINGTHE DRIVINGPOSITION ...............................................................................4

3.7 SLOPES .......................................................................................................................5

3.8 BLOCKEDCUTTINGCYLINDERS .................................................................................5

3.9 ADJUSTMENTS,LUBRICATIONANDMAINTENANCE .................................................5

4 SPECIFICATION

4.1 ENGINESPECIFICATION ...............................................................................................8

4.2 MACHINESPECIFICATION ........................................................................................... 8

4.3 DIMENSIONS ................................................................................................................8

4.4 VIBRATION LEVEL ....................................................................................................... 9

4.5 SLOPES .......................................................................................................................9

4.6 RECOMMENDEDLUBRICANTS....................................................................................9

4.7 CUTTINGPERFORMANCE ............................................................................................9

4.8 CUTTINGPERFORMANCE(AREA) ...............................................................................9

5 LUBRICATION&MAINTENANCE

5.1 LUBRICATIONANDMAINTENANCECHART-DIESEL ................................................10

5.2 LUBRICATIONANDMAINTENANCECHART-LPG...................................................... 11

5.3 ENGINE-DIESEL: FIRST50ANDEVERY 200 WORKING HOURS. ............................. 12

5.3.1 ENGINE- LPG: EVERY 200WORKINGHOURS. .........................................................12

5.4 MACHINE: LUBRICATIONWEEKLYOREVERY40WORKING HOURS. .....................13

5.5 MACHINE:LUBRICATION EVERY400 WORKINGHOURS .......................................... 14

5.6 MACHINE:LUBRICATION EVERY800 WORKINGHOURS .......................................... 14

5.7 HYDRAULICTESTPOINTS. .........................................................................................14

5.8 ENGINEMAINTENANCE-DIESELEVERY100HOURS ...............................................15

5.9 ENGINEMAINTENANCE-DIESELEVERY400HOURS ...............................................16

5.9.1 ENGINEMAINTENANCE-LPGEVERY 400HOURS .....................................................16

5.10 ENGINEMAINTENANCE-DIESEL EVERY400HOURS ............................................... 17

5.11 MACHINEMAINTENANCE ...........................................................................................17

5.12 ENDOFSEASONOR WHENREQUIRED .....................................................................18

5.12.1 ENDOFSEASONORWHENREQUIREDLPGENGINE ................................................ 19

6 ADJUSTMENT

6.1 SPEEDLIMITER. ..........................................................................................................20

6.2 ALTERNATOR/WATERPUMP-DIESEL ....................................................................... 20

ALTERNATOR/WATERPUMP/FAN-LPG ..................................................................... 20

6.3 COOLINGFANBELT-DIESEL ..................................................................................... 20

6.4 BACKLAPPING ............................................................................................................21

7 TROUBLESHOOTING

7.1 TROUBLESHOOTING-DIESEL ................................................................................... 22

7.1 TROUBLESHOOTING-LPG ........................................................................................ 23

7.2 LPGFAULTFINDINGCHART ........................................................................................ 26

8 SCHEMATICS

8.1 HYDRAULICCIRCUIT...................................................................................................28

8.2 ELECTRICALCIRCUITENGINEANDSAFETYDIESEL .................................................30

8.3 ELECTRICALCIRCUITMAINLPG ................................................................................ 32

8.4 ELECTRICALCIRCUITENGINELPG-1 ......................................................................... 34

8.5 ELECTRICALCIRCUITGOVERNORLPG ..................................................................... 35

8.6 ELECTRICAL CIRCUITENGINELPG-2 ..........................................................................35

8.7 ELECTRICALCIRCUITINSTRUMENTS&CONTROLS ................................................36

8.8 ELECTRICALCIRCUITFUSESANDRELAYS-DIESEL ................................................38

8.9 ELECTRICALCIRCUITFUSESANDRELAYS-LPG .....................................................40

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RANSOMES PARKWAY 2250 PLUS

MAINTENANCEMANUAL

2 INTRODUCTION

2.2 Spares Stocking Guide

Tokeepyourequipment fullyoperationalandproductive, Ransomes suggestsyoumaintaina stock ofthemore

commonlyusedmaintenanceitems. We have includedpartnumbersfor the additionalsupportmaterials and

trainingaids.

2.1 PRODUCTIDENTIFICATION

straPecivreS

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B SerialNumber

C YearofManufacture

D MachineWeight

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MAINTENANCEMANUAL

2 INTRODUCTION

2.3 HOWTOUSE THEPARTSMANUAL

ITEMNUMBER

Each part which is identified in the illustrations has an item number. Parts which do not have an item number may not

be readily identified in the illustration but are usually closely associated with the immediately adjacent part.

ASSEMBLIES

A complete assembly, e.g. a wheel motor or hydraulic motor or roll assembly, is listed as a complete item with

subsequent individual components listed separately.

The assembly is listed under it's part number with component parts being listed offset to the right, e.g:-

ITEM RANSOMES DESCRIPTION QTY REMARKS

PART NO.

1 LMSD798 Roll Assy. 1 ALL MACHINES

2 MBB4490 • Tube 1

3 LMSD926 • End Cap Assy. 2

4 MBB6851 • • End Cap 1

5 H009116 • • Bearing 1

6 MBB2356 • Seal Housing 1

7 A224016 • Seal 2

* A122192 Screw 2

It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component

parts may not be available from Ransomes and may need to be specially ordered from the supplier e.g. Volvo hydraulic

motor components.

QUANTITIES

Quantities shown are for one assembly or sub-assembly.

USING THE PARTS LIST

Determine the function and application of the part required. Turn to the main index page and select the appropriate

section. Locate the part on the illustration and parts list and read off the quantity from the appropriate MODEL column.

NUMERICAL INDEX

This is a summary of all part numbers used in the manual arranged in numerical sequence and showing the page and

item number under which the parts appear.

ORDERING OF SPARE PARTS

When ordering replacement parts, it is most important to quote the SERIAL NUMBER of the machine, PART NUMBER,

DESCRIPTION and QUANTITY required.

Anyarbitrarymodificationscarried out onthismachinemay relieve themanufacturerofliability for any resulting

damageorinjury.

ABBREVIATIONS

N/A NotAvailable

AR AsRequired

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MAINTENANCEMANUAL

3 SAFETY INSTRUCTIONS

This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

readthemessagethatfollows,andinform other

operators.

3.1OPERATINGINSTRUCTIONS

• Ensure that the instructions in this book

arereadandfullyunderstood.

• Nopersonshouldbeallowedtooperate

this machine unless they are fully

acquainted with all the controls and the

safetyprocedures.

• Neverallowchildrenorpeopleunfamiliar

with these instructions to usethis

machine. Local regulations may restrict

theage oftheoperator.

3.2SAFETYSIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible they

must be replaced. If any part of the

machine is replaced and it originally

carried a safety label, a new label must be

affixedtothe replacement part. New

safetylabelsareobtainablefrom

Ransomesdealers.

3.3STARTINGTHEENGINE

• Before starting the engine check that the

brakesareapplied,drivesareinneutral,

guards are in position and intact, and

bystandersareclearof the machine.

• Do not run the engine in a building without

adequateventilation.

3.4DRIVINGTHEMACHINE

• Beforemovingthemachine,check to

ensure that all parts are in good working

order,payingparticularattentionto

brakes, tyres, steering and the security of

cuttingblades.

• Replace faulty silencers, mow only in

daylightorgoodartificial light

• AlwaysobservetheHighwayCodebothon

andoffthe roads.Keepalertand awareat

all times. Watch out for traffic when

crossingornearroadways.

• Stopthe bladesrotatingbeforecrossing

surfacesotherthangrass.

• Rememberthatsomepeoplearedeafor

blind and that children and animals can

beunpredictable.

• Keeptravellingspeedslowenoughforan

emergencystoptobeeffectiveandsafe

at all times, in any conditions.

• Removeoravoidobstructionsinthearea

to be cut, thus reducing the possibility of

injurytoyourselfand/orbystanders.

• Whenreversing,takespecial care to

ensure that the area behind is clear of

obstructionsand/orbystanders. DO

NOTcarrypassengers.

• Keep in mind that the operator or user is

responsibleforaccidentsorhazards

occurringto otherpeopleortheir

property.

• When the machine is to be parked,

storedorleftunattended,lowerthe

cutting means unless the transport locks

arebeingused.

• Whilemowing,always wear substantial

footwearandlong trousers. Donot

operatetheequipmentwhenbarefootor

wearingopensandals.

• Checkthegrasscatcherfrequently for

wearordeterioration. Afterstriking a

foreignobject. Inspect. thelawnmower

fordamageandmakerepairsbefore

restartingandoperatingtheequipment.

• Ifthemachinestarts to vibrate

abnormally,checkimmediately.

3.5TRANSPORTING

• Ensure that the cutting units are

securelyfastenedin thetransport

position. Do not transport with cutting

mechanismrotating.

• Drivethemachinewithdueconsideration

ofroadandsurfaceconditions, inclines

andlocalundulations.

• Suddendeceleratingorbrakingcan

cause the rear wheels to lift.

• Remember that the stability of the rear of

the machine is reduced as the fuel is

used.

3.6LEAVINGTHEDRIVINGPOSITION

• Parkthemachineonlevelground.

• Beforeleavingthedrivingposition,stop

theengine andmakesureallmoving

parts are stationary. Apply brakes and

disengagealldrives.Removethestarter

key.

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MAINTENANCEMANUAL

3 SAFETY INSTRUCTIONS

3.7SLOPES

TAKEEXTRACAREWHENWORKINGON

SLOPES

• Localundulations andsinkagewillchange

thegeneralslope.Avoidgroundconditions

which can cause the machine to slide.

• Keep machine speeds low on slopes and

duringtightturns.

• Suddendeceleratingorbrakingcancause

the rear wheels to lift. Remember there is

no such thing as a “safe” slope.

• Travelongrassslopesrequiresparticular

care.

DONOTUSEONSLOPESGREATERTHAN15°

IMPORTANT: When working on any slope set the

weight transfer, if fitted to its maximum (+) setting.

3.8BLOCKEDCUTTINGCYLINDERS

• Stoptheengine and makesureall moving

partsarestationary.

• Applybrakesanddisengagealldrives.

• Release blockages with care. Keep all parts

of the body away from the cutting edge.

Bewareofenergyinthedrivewhichcan

causerotationwhentheblockageis released.

• Keepotherpeopleawayfromthecutting units

as rotation of one cylinder can cause the

others to rotate.

3.9ADJUSTMENTS,LUBRICATIONAND

MAINTENANCE

All vehicles

• Stoptheengine and makesureall moving

partsarestationary.

• Applybrakesanddisengagealldrives.

• Readalltheappropriateservicinginstructions.

• Use only the replacement parts supplied by

theoriginalmanufacturer.

• When adjusting the cutting cylinders take

carenottoget hands andfeettrappedwhen

rotatingcylinders.

• Makesurethatotherpeople are not touching

any cutting units, as rotation of one cylinder

can cause the others to rotate.

• Toreduce thefirehazard,keeptheengine,

silencerandbatterycompartmentsfreeof

grass,leavesorexcessivegrease.

• Replacewornordamagedpartsforsafety.

• Whenworkingunderneathliftedpartsor

machines,makesureadequatesupportIs

provided.

• Do not dismantle the machine without

releasingorrestrainingforceswhichcan

causepartstomove suddenly.

• Donotalterenginespeedabovemaximum

quoted in Engine Specification. Do not

changetheenginegovernorsettingsor

overspeedtheengine. Operatingtheengine

at excessive speed may increase the hazard

ofpersonalinjury.

• Whenservicing batteries,DONOTSMOKE,

and keep naked lights away.

• Do not place any metal objects across the

terminals.

Diesel & Petrol vehicles

• Whenrefuelling,STOPTHEENGINE,DO

NOTSMOKE.Addfuelbefore startingthe

engine,neveraddfuelwhiletheengineis

running.

• Useafunnelwhenpouring fuelfroma caninto

the tank.

• Do not fill the fuel tank beyond the bottom of

the filler neck.

• Replace all fuel tank and container caps

securely.

• Storefuelin containersspecificallydesigned

forthispurpose.

• Refueloutdoorsonly and donotsmoke while

refuelling.

• If fuel is spilled, do not attempt to start the

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysource

ofignitionuntilfuelvapourshavedissipated.

• Allow the engine to cool before storing in any

enclosure.

• Neverstore theequipment withfuelinthe

tankinsideabuildingwhere fumes may reach

anopenflame orspark.

• If the fuel tank has to be drained, this should

bedoneoutdoors.

• Do not spill fuel onto hot components.

LPG vehicles

• Only trained & competent personnel in the

useofLPGasa road vehicle fuelare

allowed to work on LPG aspects of the

vehiclesengineorfuelsystem.

• Whenrefuelling,STOPTHEENGINE,DO

NOTSMOKE.Addfuelbefore startingthe

engine,neveraddfuelwhiletheengineis

running.

• Vehicles should not be parked within 3

metersofanyheatsource,openflameor

othersourcesofignition.

• Vehiclesshouldnotbeservicedoveran

inspection pit

• If for any reason a leak in the fuel

systemis suspected,the vehicle

should be moved to an isolated area

clear of buildings & people and as far

as possible from drains and any source

of ignition.

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RANSOMES PARKWAY 2250 PLUS

MAINTENANCEMANUAL

DANGER-Indicatesanimminentlyhazardous

situation which, if not avoided, WILL result in

deathorseriousinjury.

WARNING-Indicatesapotentiallyhazardous

situationwhich,ifnotavoided,COULD result

in death or serious injury.

CAUTION-Indicatesapotentiallyhazardous

situationwhich,ifnotavoided, MAY result in

minorormoderateinjuryandproperty

damage. It may also be used to alert against

unsafepractices.

IMPORTANT: Transport speed is for highway

use only. Never select transport speed

on grass areas or uneven or unsurfaced

roadsortracks.

TheoperatingInstructionsfortheCuttingUnitsare

contained in a separate Publication .

• Thefuelfillerbayonetonthevehicleshould

beinspectedregularlyforany signs of

damage.

• The gas used to fill the vehicle must be

sourcedfromareputablesupplier.

• If a machine starts to vent gas when it is

runningitshouldbemovedtoan area

awayfromanysources of ignitionand

stopped. If it vents when static the

machine should not be started, all

potentialsourcesof ignition shouldbe

inhibiteduntil theventing hasstoppedand

thelocalRansomesJacobsendealer

shouldbecontacted.

• WherepracticalLPGfuelledvehicles

should be parked in the open air, in a well

ventilated position. Where this is not

reasonably practical due to lack of space,

security ect. vehicles should be parked

insidesuitablydesigned buildingsor

garages. PleaserefertoHELA publication

LACNo.52/6rev

3 SAFETY INSTRUCTIONS

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3 SAFETY INSTRUCTIONS

California Proposition 65

EngineExhaust,someofitsconstituents,

and certain vehicle components contain

or emit chemicals known to the state of

California to cause cancer and birth

defects or other reproductive harm.

WARNING

Batteries produce explosive gases and

contain corrosive acid and supply levels

of electrical current high enough to cause

burns.

WARNING

Battery posts, terminals and related

accessories contain lead and lead

compounds

WASHHANDSAFTERHANDLING

WARNING

Hydraulic Fluid escaping under pressure

can penetrate skin and do serious

damage. Immediate medical assistance

mustbesought.

WARNING

DONOTUSEONSLOPESGREATERTHAN15°

WARNING

VENTINGGASCANCAUSEFROSTBITE

WARNING

Cutting Unit Transport Latches are a

Secondary Safety Devise.

When Transporting the machine the

Cutting units should be held in the

Transport position on the Hydraulics with

the Transport Latches Engaged.

1. Park the machine on level ground.

2. Whilst seated in the driving position

With the engine at operating speed

raise the cutting units fully by

operating lift levers, return the lever to

the neutral position.

DO NOT move the lever into the

lower position.

3. Disengage drives, stop the engine and

make sure all moving parts are

stationary. Apply brakes and remove

the starter key.

4. Transport latches can now be engaged

or released.

Before releasing transport latches

it is important that all cutting units

are fully raised.

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MAINTENANCEMANUAL

4 SPECIFICATIONS

4.3 DIMENSIONS

Width of cut: 2.14metres

Transportwidth: 1.6 metres

Overallheight: 1.58metres

Overalllength: 2.68metres

Overallweightof

machine:

Diesel 1360*Kg

LPG 1388*Kg

* With 6 knife fixed head magna units, full fuel tank,

andoptionalLightingandBeaconkits

WheelTrack: 1.6 metres

Wheel Base:1.5 metres

UncutCircle:0.75 metres Radius

4.1 ENGINESPECIFICATION

TYPE: Kubota 28Kw @3000rpm,4

cylinder(in-line)verticalDiesel

engine,4-stroke,watercooled,

1498cc, with 12v electric start.

Model: V1505-BBS-EC-1

MaximumSpeed: 3000+/-50RPM(Noload)

IdleSpeed: 1500+100/-0RPM

Oil Sump Capacity:6.4 litres

Fuel: No.2-DDieselfuel(ASTMD975)

CoolantCapacity: 5litres 50/50Anti-freeze

CoolantSpecification:

Ethyleneglycolanti-freezewith

softenedwater.

4.1.2 LPG

TYPE: Ford25Kw@3000rpm,4

cylinder(in-line)verticalPetrol

engine,4-stroke,watercooled,

1297cc, with 12v electric start.

Model: VSG413

MaximumSpeed: 3150±50RPM(Noload)

IdleSpeed: 850 ± 50 RPM

Oil Sump Capacity: 3.1 litres

Fuel: LPG(Propane)

CoolantCapacity: 5litres50/50Anti-freeze

CoolantSpecification:

Ethyleneglycolanti-freezewith

softenedwater.

4.2 MACHINESPECIFICATION

Frameconstruction:Heavydutyformed steelchassis.

Transmission: Hydrostaticpowerprovidedbya

servo-controlledtransmission

pump.Driving4indivdualwheel

motorswithapatentedparallel/

series transmission system.

Selectableforwardallwheeldrive

lockandreversefrontaxlediff

lock facility.

Cuttingunitdrive: Hydraulic,withforward,neutral,

reversecontrolvalve.Electric

dashmountedswitchforon/off

control,withfloormountedswitch

forcyclinderengage.Handcontrol

valveforreelspeedadjustment

Speeds:

Cutting: 12 km/h

Transport: 25 km/h

Reverse: 6 km/h

Steering: Hydrostaticpoweredsteeringto

rearwheels.

Tyres:

Front- 26 x 12 -12 Dico Multi-Trac

Rear- 20 x 10 - 8 Multi-Trac

Pressures: All tyres 1.0 kg/cm

Groundpressure: 1.0 kg/cm

Brakes,Service: Positivehydrostaticbraking.

Parking: Fail safe, Oil immersed wet disc

brakes.

FuelTank

CapacityDiesel: 45 Litres

CapacityLPG: 72Litres

HydraulicTank

Capacity: 35Litres

Battery: Exide093

Ce manuel convient aux modèles suivants

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