Ransomes HR3806 Mode d’emploi

RJ 100 / 012004

WARNHINWEIS: Wenn diese Maschine nicht ordnungsgemäß

verwendet wird, können ernsthafte Verletzungen verursacht

werden. Personen, die diese Maschine verwenden und

warten, müssen in ihrer richtigen Verwendung ausgebildet

sein, auf die Gefahren aufmerksam gemacht worden sein

und die Anleitung ganz gelesen haben, bevor sie versuchen,

die Maschine aufzustellen, zu bedienen, einzustellen oder

zu warten.

24686G-DE (rev.0)

Safety and Operation Manual

Betriebs- und Sicherheitshandbuch

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

HR3806

Series: DZ - Engine type: Kubota V1505-E

Product codes: LHAD003

YEARS OF MOWING

EXCELLENCE

GB-1

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

1 CONTENTS

CONTENTS PAGE

2 INTRODUCTION

2.1 IMPORTANT .............................................................................................................. 2

2.2 PRODUCTIDENTIFICATION ....................................................................................... 2

3 SAFETYINSTRUCTIONS

3.1 OPERATINGINSTRUCTIONS ..................................................................................... 3

3.2 SAFETYSIGNS .......................................................................................................... 3

3.3 STARTINGTHEENGINE ............................................................................................. 3

3.4 DRIVINGTHEMACHINE ............................................................................................ 3

3.5 TRANSPORTING ........................................................................................................ 3

3.6 LEAVINGTHEDRIVINGPOSITION ............................................................................ 4

3.7 SLOPES ..................................................................................................................... 4

3.8 BLOCKEDCUTTINGDECKS ...................................................................................... 4

3.9 ADJUSTMENTS,LUBRICATIONAND ........................................................................ 4

4 SPECIFICATIONS

4.1 ENGINESPECIFICATION ............................................................................................ 6

4.2 MACHINESPECIFICATION ........................................................................................ 6

4.3 DIMENSIONS ............................................................................................................. 6

4.4 VIBRATIONLEVEL .................................................................................................... 7

4.5 SLOPES ..................................................................................................................... 8

4.6 RECOMMENDEDLUBRICANTS ................................................................................. 8

4.7 CUTTINGPERFORMANCE(AREA) ............................................................................ 8

4.8 CONFORMITYCERTIFICATES .................................................................................. 9

5 DECALS

5.1 SAFETYDECALS ..................................................................................................... 11

5.2 INSTRUCTIONDECALS ............................................................................................ 11

6 CONTROLS

6.1 STARTERKEYSWITCH ............................................................................................ 12

6.2 THROTTLECONTROLLEVER .................................................................................. 12

6.3 STEERINGWHEELRAKEADJUSTMENT .................................................................. 12

6.4 TRACTIONFOOTPEDAL ......................................................................................... 12

6.5 SPEEDLIMITER ........................................................................................................ 12

6.6 PARKINGBRAKE ...................................................................................................... 13

6.7 DIFFLOCKCONTROL .............................................................................................. 13

6.8 HYDRAULICLIFTLEVERS ....................................................................................... 14

6.9 CUTTINGUNITSWITCHES ....................................................................................... 14

6.10 INSTRUMENTPANEL ............................................................................................... 15

6.11 HOURMETER ............................................................................................................ 16

6.12 HORN ........................................................................................................................ 16

6.13 BONNETRELEASEKEY ............................................................................................ 16

7 OPERATION

7.2 TRAILERTIEDOWNSFORREAR. ............................................................................. 17

7.1 DAILYINSPECTION .................................................................................................. 17

7.3 OPERATORPRESENCEANDSAFETYINTERLOCKSYSTEM ................................... 18

7.4 OPERATINGPROCEDURE ......................................................................................... 19

7.5 STARTINGTHEENGINE ............................................................................................ 20

7.6 DRIVING ................................................................................................................... 20

7.7 MOWING .................................................................................................................. 21

7.8 TOSTOPTHEENGINE .............................................................................................. 21

7.9 PUSHINGTHEMACHINEWITHTHEENGINESTOPPED ............................................. 21

8 ADJUSTMENTS

8.1 SEAT (GS85/90)....................................................................................................... 22

8.2 HEIGHTOFCUT ....................................................................................................... 23

9 MAINTENANCE

9.1 LUBRICATIONANDMAINTENANCECHART ............................................................ 24

9.2 DAILYCHECKS(EVERY8WORKINGHOURS) .......................................................... 26

10 GUARANTEE/SALES& SERVICE ............................................................................ 28

GB-2

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

2 INTRODUCTION

2.1IMPORTANT

IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is

operatedandmaintained.

ThisSAFETYANDOPERATORSMANUALshouldberegardedaspartofthemachine. Suppliersofboth

newandsecond-handmachinesareadvisedtoretaindocumentaryevidencethatthismanualwasprovided

with the machine.

This machine is designed solely for use in customary grass cutting operations. Use in any other way is

considered as contrary to the intended use. Compliance with and strict adherence to the conditions of

operation,serviceandrepairas specified by the manufacturer, also constitute essential elements of the

intendeduse.

Beforeattempting to operate this machine, ALL operators MUST read through this manualandmake

themselvesthoroughlyconversantwithSafetyInstructions,controls,lubricationandmaintenance.

Accidentpreventionregulations,allothergenerallyrecognizedregulationsonsafetyandoccupational

medicine,and all road traffic regulations shallbe observed at all times.

Anyarbitrarymodificationscarriedoutonthismachine may relieve the manufacturer of liability for any

resultingdamageorinjury.

2.2PRODUCTIDENTIFICATION

A Machine Name

B Serial Number

C Year of Manufacture

D Machine Weight

E Engine Power

GB-3

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

3 SAFETY INSTRUCTIONS

This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

readthemessagethat follows,andinform other

operators.

3.1 OPERATINGINSTRUCTIONS

• Ensure that the instructions in this book are

readandfullyunderstood.

• Noperson should be allowed to operate this

machine unless they are fully acquainted with

all the controls and the safety procedures.

• Neverallowchildrenorpeopleunfamiliarwith

these instructions to use this machine. Local

regulations may restrict the age of the

operator.

3.2 SAFETYSIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible they

must be replaced. If any part of the machine

is replaced and it originally carried a safety

label, a new label must be affixed to the

replacementpart. Newsafetylabels are

obtainablefromRansomesdealers.

3.3 STARTINGTHEENGINE

• Before starting the engine check that the

brakesareapplied,drivesareinneutral,

guards are in position and intact, and

bystandersareclearof the machine.

• Do not run the engine in a building without

adequateventilation.

3.4 DRIVINGTHEMACHINE

• Beforemovingthemachine,checktoensure

thatall parts are in goodworking order,

paying particular attention to brakes, tyres,

steering and the security of cutting blades.

• Replace faulty silencers, mow only in daylight

orgood artificiallight

• AlwaysobservetheHighwayCodebothon

andoff the roads. Keep alert andaware at all

times. Watch out for traffic when crossing or

nearroadways.

• Stopthebladesrotatingbeforecrossing

surfacesother thangrass.

• Rememberthatsomepeoplearedeafor

blind and that children and animals can be

unpredictable.

• Keeptravellingspeedslowenoughforan

emergencystop to beeffectiveand safe at

all times, in any conditions.

• Removeoravoidobstructionsintheareato

be cut, thus reducing the possibility of

injuryto yourselfand/orbystanders.

• Whenreversing,take special care to

ensure that the area behind is clear of

obstructionsand/or bystanders. DONOT

carrypassengers.

• Keep in mind that the operator or user is

responsibleforaccidentsorhazards

occurringtootherpeopleortheir property.

• When the machine is to be parked, stored

orleft unattended, lower the cutting means

unless the transport locks are being used.

• Whilemowing, always wear substantial

footwearandlongtrousers. Donotoperate

theequipmentwhenbarefootorwearing

opensandals.

• Checkthegrass catcherfrequently forwear

ordeterioration. After strikinga foreign

object, Inspect thelawnmower for damage

andmakerepairsbeforerestartingand

operatingtheequipment.

• Ifthe machinestartsto vibrate abnormally,

check immediately.

3.5 TRANSPORTING

• Ensure that the cutting units are securely

fastened in the transport position. Do not

transportwithcuttingmechanismrotating.

• Drivethemachinewithdueconsiderationof

roadand surfaceconditions, inclinesand

localundulations.

• Suddendeceleratingorbrakingcancause

the rear wheels to lift.

• Remember that the stability of the rear of

the machine is reduced as the fuel is used.

GB-4

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

3 SAFETY INSTRUCTIONS

3.6 LEAVINGTHEDRIVINGPOSITION

• Parkthemachineonlevelground.

• Beforeleavingthedrivingposition,stopthe

engineandmakesureallmovingpartsare

stationary. Apply brakes and disengage all

drives.Removethestarterkey.

3.7 SLOPES

TAKEEXTRACAREWHENWORKINGON

SLOPES

• Localundulations and sinkage will change the

generalslope.Avoidgroundconditionswhich

can cause the machine to slide.

• Keep machine speeds low on slopes and

duringtight turns.

• Suddendeceleratingor brakingcan causethe

rear wheels to lift. Remember there is no

such thing as a “safe” slope.

• Travelongrassslopesrequiresparticular

care.

DONOTUSEONSLOPESGREATERTHAN15°

IMPORTANT: When working on any slope set the

weight transfer, if fitted to its maximum (+) setting.

3.8 BLOCKEDCUTTINGDECKS

• Stopthe engine and make sure all moving

partsarestationary.

• Applybrakesanddisengagealldrives.

• Release blockages with care. Keep all parts

of the body away from the cutting edge.

Bewareofenergyinthedrivewhichcan

causerotation when the blockage is released.

• Keepother people away from the cutting units

as rotation of one cylinder can cause the

others to rotate.

3.9 ADJUSTMENTS,LUBRICATIONAND

MAINTENANCE

• Stopthe engine and make sure all moving

partsarestationary.

• Applybrakesanddisengagealldrives.

• Readalltheappropriateservicinginstructions.

• Use only the replacement parts supplied by

theoriginalmanufacturer.

• Makesure that other people are not touching

any cutting units, as rotation of one unit can

cause the others to rotate.

• Toreducethefirehazard,keeptheengine,

silencerandbatterycompartmentsfreeof

grass,leavesorexcessivegrease.

• Replacewornordamagedpartsforsafety.

• Whenworkingunderneathliftedpartsor

machines,make sureadequatesupport Is

provided.

• Do not dismantle the machine without

releasingorrestrainingforceswhichcan

causepartstomovesuddenly.

• Donotalterenginespeedabovemaximum

quoted in Engine Specification. Do not

changetheenginegovernorsettingsor

overspeedtheengine. Operatingtheengine

at excessive speed may increase the hazard

ofpersonalinjury.

• Whenrefuelling,STOPTHEENGINE,DO

NOTSMOKE. Addfuel beforestartingthe

engine,neveraddfuelwhiletheengineis

running.

• Usea funnelwhenpouring fuelfroma can into

the tank.

• Do not fill the fuel tank beyond the bottom of

the filler neck.

• Replace all fuel tank and container caps

securely.

• Storefuel in containers specificallydesigned

forthispurpose.

• Refueloutdoors only and do not smoke while

refuelling.

• If fuel is spilled, do not attempt to start the

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysource

ofignitionuntilfuelvapourshavedissipated.

• Allow the engine to cool before storing in any

enclosure.

• Neverstorethe equipmentwith fuelin the

tankinside a building where fumes may reach

anopen flame or spark.

• If the fuel tank has to be drained, this should

bedoneoutdoors.

• Do not spill fuel onto hot components.

• Whenservicingbatteries, DONOTSMOKE,

and keep naked lights away.

• Do not place any metal objects across the

terminals.

GB-5

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

Hydraulic Fluid escaping under pressure

can penetrate skin and do serious

damage. Immediate medical assistance

mustbesought.

WARNING

Batteries produce explosive gases and

contain corrosive acid and supply levels

of electrical current high enough to

causeburns.

WARNING

DONOTUSEONSLOPESGREATERTHAN15°

WARNING

3 SAFETY INSTRUCTIONS

DANGER-Indicatesanimminentlyhazardous

situation which, if not avoided, WILL result in death

orseriousinjury.

WARNING-Indicatesapotentiallyhazardous

situationwhich, if not avoided, COULD result in

deathor seriousinjury.

CAUTION-Indicatesapotentiallyhazardous

situationwhich,if not avoided, MAY result in minor

ormoderate injury and property damage. It may

also be used to alert against unsafe practices.

IMPORTANT: Transport speed is for highway

use only. Never select transport speed on

grass areas or uneven or unsurfaced roads or

tracks.

California Proposition 65

EngineExhaust,someofitsconstituents,

and certain vehicle components contain

or emit chemicals known to the state of

California to cause cancer and birth

defects or other reproductive harm.

WARNING

Before releasing transport latches it is

important that all cutting units are fully

raised.

1. Park the machine on level ground.

2. With the engine running at operating

speed raise the cutting units to their

maximum position by operating lift

levers whilst seated in the driving

position.

3. Disengage drives, stop the engine and

make sure all moving parts are

stationary. Apply brakes and remove

the starter key.

4. transport latches can now be released.

WARNING

GB-6

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

4 SPECIFICATIONS

4.1 ENGINESPECIFICATION

TYPE: Kubota 28KW @ 3000 RPM, 4

cylinder(inline)verticalDiesel

engine,4 stroke, water cooled,

1498cc with 12V electric start.

Model: V1505-BBS-EC-1

MaximumSpeed: 3000 ± 50RPM(No load)

IdleSpeed: 1500+100/-0RPM

Oil Sump Capacity:6 litres

Fuel: No.2-DDieselfuel(ASTMD975)

4.2 MACHINESPECIFICATION

Frameconstruction:Heavyduty formedsteel chassis

with box section frame rails.

Cuttingunitdrive: Fixeddisplacementhydraulic

motors coupled to cutting means

throughdrivebelt.

Transmission: Fulltime 4-wheel drive. Direct

coupledvariabledisplacement

pump to direct coupled 280cc

front,237ccrearwheelmotors.

Speeds:

Cutting: 0 - 12km/h FORWARD

Transport: 0 - 22km/h FORWARD

Reverse: 0 - 12km/h

Steering: Hydrostaticpowersteering,with

adjustabletilt steering wheel.

Groundpressure: 1 kg/cm2

Brakes, Service: Positivehydrostaticbraking.

Parking: Fail safe, Oil immersed wet disc

brakes.

FuelTank

Capacity: 45.4 litres

HydraulicTank

Capacity: 18.8 litres

Battery: Exide065

SERUSSERPERYT

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4.3 DIMENSIONS

Width of cut: 1.52meter

1.60meter

1.80meter

Overallwidth(transport)

1.52metreRearDischargeDeck1.56meters

1.60meter Side Discharge Deck

Chutedown 1.92meters

Chuteup 1.75meters

1.82meter Side Discharge Deck

Chutedown 2.16meters

Chuteup 1.88meters

1.82meter rearDischargeDeck 1.86meters

Overallheight: 1.35metres

Overalllengthofmachinewith:

1.52meterDeck 3.14meters

1.60 meter Deck 3.19meters

1.82 meter Deck 3.26meters

Overallweightofmachinewith:

1.52meterDeck 1240kg

1.60 meter Deck 1266kg

1.82 meter Deck 1311kg

GB-7

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

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4.4 VIBRATIONLEVEL

Themachinewastested forwhole bodyandhand/

armvibrationlevels. Theoperatorwasseatedinthe

normaloperating positionwithboth hands onthe

steeringmechanism. Theenginewasrunningand

the cutting device was rotating with the machine

stationary.

StandardISO5349: 1986Mechanicalvibration.

Guidelinesforthemeasurementandthe

assessmentofhumanexposuretohand-transmitted

vibration.

StandardISO2631-1:1985Evaluationofhuman

exposuretowhole bodyvibration--Part1: General

requirements.

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4 SPECIFICATIONS

GB-8

RANSOMES HR3806 Series: DZ

SAFETY AND OPERATORS MANUAL

4.5 SLOPES

DONOTUSEONSLOPESGREATERTHAN15°

The slope 15° was calculated using static stability

measurementsaccordingtotherequirementsof

EN836.

4.6 RECOMMENDEDLUBRICANTS

Engineoil: ShouldbetoMIL-L-2104Corto

A.P.I.ClassificationCDgrades.

[10W-30]

ERUTAREPMETYTISOCSIVLIO

)F°77(C°52EVOBA03EASro03-W01EAS

04-W01EAS

)F°77otF°23(C°52otC°002EASro03-W01EAS

04-W01EAS

)F°23(C°0WOLEBW01EASro03-W01EAS 04-W01EAS

HydraulicOil: ShellTellus 46

Grease: ShellDarinaR2,orequivalent.

4.7 CUTTINGPERFORMANCE(AREA)

152cmModel:

1.44 hectares/hr. at 12 km/hr.

160cmModel:

1.52 hectares/hr. at 12 km/hr.

182cmModel:

1.73 hectares/hr. at 12 km/hr.

10%allowanceisincludedfornormaloverlapsand

turning at the end of each cut.

4 SPECIFICATIONS

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