Qube Solutions GmbH PiXtend V2 -L- Manuel utilisateur

PiXtend V2 -L-
Hardware Manual
- Safety Instructions -
- Scope of Delivery & Factory settin s -
- Installation & Commissionin -
- Technical Data & Connection Notes -
Qube Solutions GmbH
Arbachtalstr. 6, D-72800 Eningen, German
https://www.pixtend.com
Revision 10.08.2018, V1.01

PiXtend V2 -L- Hardware Manual
Version History
Version Date Description Editor
1.00 06.08.18 Document created TG
1.01 09.08.18 Small corrections of spelling and formatting TG
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PiXtend V2 -L- Hardware Manual
Ta le of Contents
1. About this Documentation..................................................................................................5
1.1. Scope..........................................................................................................................5
1.2. Cop right.....................................................................................................................5
1.3. Names, Brands, Wordmarks and Images...................................................................6
1.4. S mbols......................................................................................................................7
1.4.1. General s mbols..................................................................................................7
1.4.2. Special warning s mbols.....................................................................................8
2. Important Information.........................................................................................................9
2.1. Subject to Change......................................................................................................9
2.2. Intended Use..............................................................................................................9
2.3. Technical condition...................................................................................................10
2.4. Certificates................................................................................................................11
2.5. Information according to batter legislation (BattG).................................................12
2.6. Safet instructions....................................................................................................13
2.7. Disclaimer.................................................................................................................14
2.8. Contact information...................................................................................................14
2.9. Assistance.................................................................................................................14
3. Scope of Deliver .............................................................................................................15
3.1. PiXtend V2 -L- Extension Board...............................................................................16
3.2. Housing Parts...........................................................................................................17
3.2.1. DIN rail housing.................................................................................................17
3.2.2. Stainless Steel Hood.........................................................................................18
3.3. ePLC Module...........................................................................................................19
3.3.1. ePLC Basic........................................................................................................19
3.3.2. ePLC Pro...........................................................................................................20
4. Assembl ..........................................................................................................................21
4.1. Raspberr Pi.............................................................................................................22
4.1.1. Tools..................................................................................................................22
4.1.2. Assembl ...........................................................................................................22
4.2. Housing Parts...........................................................................................................25
4.2.1. Tools..................................................................................................................25
4.2.2. DIN rail housing.................................................................................................26
4.2.3. Stainless Steel Hood.........................................................................................33
4.2.4. Safet instructions for working with dangerous voltages..................................40
5. Startup..............................................................................................................................42
5.1. Set the jumpers and switch positions.......................................................................43
5.2. Preparing a SD card.................................................................................................50
5.3. Connect the suppl voltage......................................................................................53
5.4. Connection of alternative power supplies.................................................................57
5.5. Troubleshooting........................................................................................................60
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PiXtend V2 -L- Hardware Manual
5.6. Error LED “L1“-Signals.............................................................................................62
6. Technical Data & Connection Notes................................................................................63
6.1. Overview - Connections & Functions.......................................................................63
6.2. Information about the overall s stem.......................................................................64
6.2.1. Thermal consideration.......................................................................................65
6.2.2. Power suppl .....................................................................................................68
6.2.3. The connection to Raspberr Pi........................................................................72
6.2.4. Power suppl - Raspberr Pi 7“ touch displa ..................................................76
6.2.5. Retain S stem...................................................................................................77
6.2.6. Terminal blocks..................................................................................................78
6.2.7. Mechanics.........................................................................................................79
6.3. PiXtend V2 -L- Microcontroller..................................................................................81
6.4. Digital inputs and outputs.........................................................................................88
6.4.1. Digital inputs......................................................................................................88
6.4.2. Digital outputs....................................................................................................93
6.4.3. Rela outputs.....................................................................................................98
6.4.4. GPIOs as digital inputs and outputs................................................................103
6.5. Analog Inputs & Outputs.........................................................................................108
6.5.1. Analog Inputs...................................................................................................109
6.5.2. Analog Outputs................................................................................................121
6.6. Special Inputs and Outputs....................................................................................125
6.6.1. PWM / servo-outputs.......................................................................................125
6.6.2. DHT11/22, AM2302 Sensors...........................................................................129
6.7. Serial interface........................................................................................................130
6.7.1. RS232..............................................................................................................131
6.7.2. RS485..............................................................................................................134
Manual & automatic mode of the RS485 interface:.......................................................137
6.7.3. CAN.................................................................................................................138
6.8. Real-Time-Clock.....................................................................................................142
7. List of Figures.................................................................................................................143
8. Table director ................................................................................................................146
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PiXtend V2 -L- Hardware Manual
1. A out this Documentation
Save this Documentation!
This documentation is part of the product and is to be kept for the entire duration of the
products usage. If the product is passed on or sold, this document must be handed over to
the next user, this also include an extensions to this documentation.
1.1. Scope
This documentation applies onl to the software components specified in the table of
contents and to PiXtend V2 -L- devices of the following t pes:
- PiXtend V2 -L- Extension Board (QS-Artikelnummer: 620)
- PiXtend V2 -L- ePLC Basic (QS-Artikelnummer: 621)
- PiXtend V2 -L- ePLC Pro (QS-Artikelnummer: 622)
The documents for the predecessor series "PiXtend V1.x", „PiXtend V2 -S-“ and other
documents can be found on our homepage at https://www.pixtend.de /downloads/
1.2. Copyright
This documentation, including all texts and pictures, is protected b cop right. The written
approval of Qube Solutions GmbH, Eningen u.A., GERMANY, must be obtained for an
other use, translation into other languages, archiving or other alteration.
Copyright 2018 © Qu e Solutions Gm H
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PiXtend V2 -L- Hardware Manual
1.3. Names, Brands, Wordmarks and Images
•"Raspberr Pi" and its logo are registered trademarks of the Raspberr Pi
Foundation - www.raspberr pi.org
•"CODESYS" and its logo are registered trademarks of 3S-Smart Software GmbH -
www.codes s.com
•"PiXtend", "ePLC" and the associated logo are protected trademarks of Qube
Solutions GmbH- www.qube-solutions.de
•"AVR", "ATmega" and the associated logo are registered trademarks of Atmel
Corporation - www.atmel.com or Microchip Technolog Corporation
www.microchip.com
•"Debian" and "Raspbian" are protected trademarks of the Debian Project -
www.debian.org
•"I2C" or "I²C" are registered trademarks of NXP Semiconductors - www.nxp.com
•"Arduino" is a registered trademark of Arduino AG - www.arduino.cc
The rights of all companies and compan names mentioned herein as well as products
and product names lie with the respective companies.
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PiXtend V2 -L- Hardware Manual
1.4. Sym ols
1.4.1.General s mbols
Important NOTE!
This s mbol identifies important information to avoid malfunctions and
accidental misuse.
Warning!
This s mbol indicates a warning and can result in damage to propert
if not observed.
Danger!
This s mbol indicates a high hazard which can lead to serious
personal injur or death, if not observed.
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PiXtend V2 -L- Hardware Manual
1.4.2.Special warning s mbols
Warning of Hot Surface / Risk of Burning!
This s mbol indicates important information to warn the user of
possible burns or heat sources.
Warning of Electrical Voltage / Caution High Voltage!
This s mbol indicates a warning of dangerous electrical voltages.
Non-observance can result in damage to propert and / or personal
injur , including death.
Warning - ESD Endangered Components
This s mbol indicates a warning of electrostatic discharge on sensitive
components.
Failure to observe these instructions ma result in damage to
electronic components.
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PiXtend V2 -L- Hardware Manual
2. Important Information
This chapter contains information about the subject to change topic, the intended use, the
technical condition of the described product, the disclaimer, the safet notices and where
to get help.
2.1. Su ject to Change
The compan Qube Solutions GmbH reserves the right to revise or amend this
documentation in whole or in part if this serves the technical progress or if existing
software components have to be changed or new ones have been created. The user will
alwa s find the latest version of this documentation at http s ://www.pixtend. de /downloads/ .
2.2. Intended Use
PiXtend V2 -L- is used in combination with the single-board computer "Raspberr Pi"
(Raspberr Pi Foundation, UK registered charit 1129409), which is alread included in the
product (PiXtend V2 -L- ePLC Basic / Pro) or has to be bought b the customer as an
accessor (PiXtend V2 -L- Extension Board).
The PiXtend V2 -L- s stem fulfills the function of a programmable logic controller (PLC) or
an electrical measuring, control, regulating and laborator device. It can read and evaluate
sensors and control actuators. The logic programming of inputs and outputs can be done,
among other things, with the software "CODESYS V3" from the compan 3S Smart
Software Solutions GmbH. Qube Solutions also provides components for other
programming languages and s stems from the areas of IT and home automation that the
customer can use. Instructions and examples have been created b Qube Solutions for
this purpose.
The PiXtend V2 -L- devices are designed for dr indoor environments - protection classes
IP20 (ePLC Pro) and IP00 (Extension Board and ePLC Basic). Operation outside and in
humid/wet rooms is not permitted, except the PiXtend units are installed in a suitable
housing. The devices are not designed for hazardous areas or safet critical s stems /
installations.
PiXtend V2 -L- devices can be used equall in the industrial/commercial environment as in
educational facilities and in residential areas.
PiXtend V2 -L- offers the possibilit , under certain conditions, of switching hazardous
voltages. Work on dangerous voltages is onl permitted for qualified personnel (the
requirements ma differ from countr to countr ). If in doubt, the use of dangerous
voltages is prohibited.
Apart from this, PiXtend is suitable for all persons aged 14 and over who have read and
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PiXtend V2 -L- Hardware Manual
understood the safet data sheet and the manuals. Training facilities must be supervised
b qualified and authorized personnel. Power supplies and accessories used must be
approved for the countr in which the PiXtend V2 -L- s stem is to be installed and used.
2.3. Technical condition
PiXtend V2 -L- is supplied with a pre-defined configuration, independent of its model:
•“SPI_EN” switch activated → Communication between PiXtend & Raspberr Pi is
activated
•“PI_5V” switch activated → PiXtend & Raspberr Pi are supplied b the same
voltage regulator on PiXtend (input voltage 12 - 24 V DC). No separate power
suppl needs to be connected to the Raspberr Pi
•All digital inputs are configured for a 24 V range (no jumper is set)
•All analog inputs are configured for a 0..10 V range (no jumper is set)
•"CAN" / "AO" Jumper is set to "AO" → analog outputs active, CAN inactive
•RS485 "A" / "M" Jumper is set to "A" → automatic send/receive switching
•Termination resistors for RS485 and CAN are not set (no jumper)
•The microcontroller firmware is alwa s the latest version released b Qube
Solutions. The current version can be found on our homepage
The ePLC models include additional configurations:
ePLC Basic & Pro
•Contents of SD-Card
◦the content is stated in the order, e.g. "CODESYS Control Demo" or "PiXtend
Basic" (in the QS-Shop)
◦Our dealers alwa s receive and ship the SD card "CODESYS Control Demo"
ePLC Pro
•Housing → Stainless steel hood and DIN rail housing pre-assembled
If ou need a different version or a different hardware and software combination, please
contact us directl (info@pixtend. com ).
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