PRECISION DIGITAL PD6800 Manuel utilisateur

PRECISION DIGITAL CORPORATION

89 October Hill Road • Holliston MA 01746 USA

Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com

PD6800 EXPLOSION-PROOF

LOOP-POWERED PROCESS METER

4-20 mA Input Loop-Powered

Modern, Sleek and Practical Enclosure

5 Digits, 0.7" (17.8 mm) Upper Display

7 Alphanumeric Character, 0.4" (10.2 mm) Lower Display

SafeTouch®Through-Glass Button Programming

Password Protection

32-Point, Square Root, or Exponential Linearization

Loop-Powered or External DC-Powered Backlight Standard

HART®Protocol Transparent

3 V Drop (6.0 V with Backlight)

Explosion-Proof, IP68, NEMA 4X Enclosure

Operates from -40 to 75°C

PD6800 Loop-Powered Process Meter Instruction Manual

Disclaimer

The information contained in this document is subject to change without notice.

Precision Digital makes no representations or warranties with respect to the contents

hereof; and specifically disclaims any implied warranties of merchantability or fitness

for a particular purpose.

CAUTION: Read complete

instructions prior to installation

and operation of the meter.

WARNING: Risk of

electric shock or

personal injury.

WARNINGS

• This product is not recommended for life support applications or applications

where malfunctioning could result in personal injury or property loss. Anyone

using this product for such applications does so at his/her own risk. Precision

Digital Corporation shall not be held liable for damages resulting from such

improper use.

• Failure to follow installation guidelines could result in death or serious injury.

Make sure only qualified personnel perform the installation.

• Never remove the meter cover in explosive environments when the circuit is live.

• Cover must be fully engaged to meet flameproof/explosion-proof requirements.

Limited Warranty

Precision Digital Corporation warrants this product against defects in material or

workmanship for the specified period under “Specifications” from the date of

shipment from the factory. Precision Digital’s liability under this limited warranty shall

not exceed the purchase value, repair, or replacement of the defective unit.

Registered Trademarks

All trademarks mentioned in this document are the property of their respective

owners.

www.predig.com

PD6800 Loop-Powered Process Meter Instruction Manual

INTRODUCTION

The PD6800 is a rugged, explosion-proof loop-powered meter fully featured for

demanding applications in hazardous areas or in the harshest environmental

conditions. The meter derives all of its power from the 4-20 mA loop. It is

programmed using the four SafeTouch®through-glass buttons, without removing the

cover, and can be scaled with or without a calibration signal. The numeric display will

read up to 99999 and the alphanumeric display can be programmed to show any

combination of numbers and letters up to seven characters long for use as

engineering units and/or the process identification tag. The backlight lets you see the

display under any lighting condition and can be powered from either the 4-20 mA

loop or from a separate DC power supply.

The enclosure is provided with two threaded conduit holes and integrated pipe or wall

mounting slotted flanges.

ORDERING INFORMATION

Model Description

PD6800-0K0 Explosion-Proof Loop-Powered Process Meter with Backlight

Accessories

Model Description

PDA0001 3/4" M-NPT to F-M20 Reducer

PDA0002 3/4" M-NPT to 1/2" F-NPT Reducer

PD6800 Loop-Powered Process Meter Instruction Manual

Table of Contents

INTRODUCTION---------------------------------------------------------------------- 3

ORDERING INFORMATION------------------------------------------------------- 3

SPECIFICATIONS-------------------------------------------------------------------- 6

General -------------------------------------------------------------------------------------------6

Input -----------------------------------------------------------------------------------------------7

Product Ratings and Approvals ---------------------------------------------------------8

Electromagnetic Compatibility-----------------------------------------------------------9

SAFETY INFORMATION --------------------------------------------------------------------9

INSTALLATION----------------------------------------------------------------------10

Unpacking------------------------------------------------------------------------------------- 10

Pre-Installed Conduit/Stopping Plug------------------------------------------------- 10

Mounting--------------------------------------------------------------------------------------- 11

Cover Jam Screw --------------------------------------------------------------------------- 11

Connections ---------------------------------------------------------------------------------- 11

Connections & Wiring Diagrams................................................................ 13

SETUP AND PROGRAMMING --------------------------------------------------15

SafeTouch®Buttons ----------------------------------------------------------------------- 16

Buttons and Display ----------------------------------------------------------------------- 17

Main Menu Display Functions & Messages---------------------------------------- 18

Main Menu------------------------------------------------------------------------------------- 19

Setting Numeric Values------------------------------------------------------------------- 20

Setting Up the Meter (SETUP)------------------------------------------------------------ 20

Setting the Decimal Point (Dec.Pt)............................................................. 21

Programming the Meter (PRoG).................................................................. 22

Scaling the Meter (SCale)---------------------------------------------------------- 23

Calibrating the Meter (Cal) -------------------------------------------------------- 24

Re-Calibrating the Internal Calibration Reference (ICaL) ----------------- 25

Setting the Tag Display (tag) .................................................................... 25

Setting Up the Password (PASSWRD).......................................................... 26

Locking the Meter ...................................................................................... 26

Making Changes to a Password Protected Meter ..................................... 26

Disabling Password Protection .................................................................. 27

Service Feature (SERVICE) --------------------------------------------------------------- 27

Advanced Features Menu---------------------------------------------------------------- 28

Advanced Features Menu & Display Messages........................................ 29

Indication (INDICAT) .................................................................................. 30

Advanced Function Selection (FUNCTN)..................................................... 31

Multi-Point Linearization (lnear)------------------------------------------------- 31

Square Root Linearization (Squar) ---------------------------------------------- 32

Programmable Exponent Linearization (Prog.E) ----------------------------- 32

PD6800 Loop-Powered Process Meter Instruction Manual

Low-Flow Cutoff (CUTOFF) ......................................................................... 33

Input Signal Filter (FILTER) ....................................................................... 33

Internal Calibration (ICAL) ......................................................................... 34

Information (INFO) ..................................................................................... 34

OPERATION--------------------------------------------------------------------------35

Front Panel Buttons Operation -------------------------------------------------------- 35

Maximum & Minimum Readings (MAXIMUM & MINIMUM)------------------------ 36

Reset Meter to Factory Defaults------------------------------------------------------- 36

Factory Defaults & User Settings ----------------------------------------------------- 37

TROUBLESHOOTING -------------------------------------------------------------38

Troubleshooting Tips---------------------------------------------------------------------- 38

MOUNTING DIMENSIONS--------------------------------------------------------39

QUICK USER INTERFACE REFERENCE------------------------------------41

EC DECLARATION OF CONFORMITY---------------------------------------42

Table of Figures

Figure 1. Connector Board......................................................................12

Figure 2. Connections without Backlight...............................................13

Figure 3. Connections with Loop-Powered Backlight...........................14

Figure 4. Connections with Externally-Powered Backlight ..................14

Figure 5. Scale Menu................................................................................23

Figure 6. Multi-Point Linearization Menu ...............................................32

Figure 7. Enclosure Dimensions – Front View ......................................39

Figure 8. Enclosure Dimensions – Side Cross Section View...............40

PD6800 Loop-Powered Process Meter Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +25°C.

General

DISPLAY Five digits

(-9999 to 99999)

0.70" (17.8 mm) high, 7-segment,

automatic lead zero blanking.

Seven characters

(Engineering Units)

0.4" (10.2 mm) high, 14 segment.

Symbols High & Low Alarm, Password Lock

Backlight White

DISPLAY

UPDATE RATE Ambient > -25°C: 2 Updates/Second

Ambient < -25°C: 1 Update/5 Seconds

OVERRANGE Display flashes 99999

UNDERRANGE Display flashes -9999

PROGRAMMING

METHOD Four SafeTouch®through-glass buttons when cover is

installed. Four internal pushbuttons when cover is removed.

NOISE FILTER Programmable LO,med,HI, or OFF

RECALIBRATION Recalibration is recommended at least every 12 months.

MAX/MIN

DISPLAY Max/Min readings reached by the process are stored until

reset by the user or until power to the meter is turned off.

PASSWORD Programmable password restricts modification of

programmed settings.

NON-VOLATILE

MEMORY All programmed settings are stored in non-volatile memory for

a minimum of ten years if power is lost.

NORMAL MODE

REJECTION 64 dB at 50/60 Hz

ENVIRONMENTAL Operating temperature range: -40 to 75°C

Storage temperature range: -40 to 75°C

Relative humidity: 0 to 90% non-condensing

CONNECTIONS Screw terminals accept 12 to 22 AWG wire

ENCLOSURE

Explosion-proof die cast aluminum with glass window,

corrosion resistant epoxy coating, color: blue. NEMA 4X, 7, &

9, IP68.

Two ¾" NPT threaded conduit openings. One ¾" NPT metal

conduit/stopping plug with 12 mm hex key fitting installed.

MOUNTING May be mounted directly to conduit. Two slotted flanges for

wall mounting or NPS 1½" to 2½" or DN 40 to 65 mm pipe

mounting. See Mounting Dimensions on page 39.

PD6800 Loop-Powered Process Meter Instruction Manual

OVERALL

DIMENSIONS 5.65" x 5.25" x 4.86" (W x H x D)

(144 mm x 133 mm x 124 mm)

WEIGHT 5.00 lbs (80 oz, 2.27 kg)

WARRANTY 3 years parts and labor

Input

ACCURACY ±0.03% of calibrated span ±1 count,

square root & programmable exponent accuracy range:

10-100% of calibrated span.

ADVANCED

FUNCTION Linear, square root, or programmable exponent

MULTI-POINT

LINEARIZATION 2 to 32 points

PROGRAMMABLE

EXPONENT 1.0001 to 2.9999

LOW FLOW CUTOFF 0-99999 (0 disables cutoff function)

TEMPERATURE

DRIFT 50 PPM/C from -40 to 75C ambient

DECIMAL POINT User selectable decimal point

MINIMUM SPAN Input 1 & Input 2: 0.10 mA

CALIBRATION

RANGE An Error message will appear if input 1 and input 2 signals

are too close together.

Input

Range Minimum Span

Input 1 & Input 2

4-20 mA 0.10 mA

MAXIMUM

VOLTAGE DROP Without Backlight or with

Externally-Powered (DC

Powered) Backlight

With Loop-Powered

Backlight

3.0 VDC @ 20 mA 6.0 VDC @ 20 mA

EQUIVALENT

RESISTANCE 150 Ω@ 20 mA 300 Ω@ 20 mA

EXTERNALLY

POWERED

BACKLIGHT

Voltage Range: Maximum Power

9-36 VDC 9 VDC 12 VDC 24 VDC 36 VDC

0.2 W 0.25 W 0.5 W 0.75 W

INPUT

OVERLOAD Over current protection to 2 A max.

PD6800 Loop-Powered Process Meter Instruction Manual

Product Ratings and Approvals

FM Class I, Division 1, Groups B, C, D

Class II, Division 1, Groups E, F, G

Class III, Division 1; T6

Class I, Zone 1, AEx d IIC T6 Gb

Zone 21, AEx tb IIIC T85°C

Ta = -40°C to +75°C

Enclosure: Type 4X & IP66

Certificate number: 3040391

ATEX II 2 G D

Ex d IIC T6 Gb

Ex tb IIIC T85°C Db IP68

Ta = -40°C to +75°C

Certificate number: Sira 10ATEX1116X

CSA Class I, Division 1, Groups B, C, D

Class II, Division 1, Groups E, F, G

Class III, Division 1; T6

Class I, Zone 1, Ex d IIC T6

Ta = -40°C to +75°C

Enclosure: Type 4X & IP66

Certificate number: 11 2325749

IECEx Ex d IIC T6 Gb

Ex tb IIIC T85°C Db IP68

Ta = -40°C to +75°C

Certificate number: IECEx SIR 10.0056X

Special Conditions for Safe Use:

Use suitably certified and dimensioned cable entry device and/or plug. The

equipment shall be installed such that the supply cable is protected from mechanical

damage. The cable shall not be subjected to tension or torque. If the cable is to be

terminated within an explosive atmosphere, then appropriate protection of the free

end of the cable shall be provided.

Year of Construction

This information is contained within the serial number with the first four digits

representing the year and month in the YYMM format.

For European Community: The PD6800 must be installed in accordance with the

ATEX directive 94/9/EC, and the product certificate Sira 10ATEX1116X.

PD6800 Loop-Powered Process Meter Instruction Manual

Electromagnetic Compatibility

EMISSIONS EN 61326:2006

Safety requirements for measurement, control, and

laboratory use – Industrial

Group 1 Class A ISM emissions requirements

Radiated

Emissions

Class A

IMMUNITY EN 61326:2006

Safety requirements for measurement, control, and

laboratory use

ESD ±4 kV contact,

±8 kV air

RFI – Amplitude

Modulated

80-1000 MHz @ 10 V/m,

1.4-2.0 GHz @ 3 V/m,

2.0-2.7 GHz @ 1 V/m,

80% AM (1 kHz)

EFT ±2 kV DC mains, ±1 kV other

Telco Surge ±1 kV

CRFI 3 V, 0.15-80 MHz, 1 kHz 80% AM

SAFETY INFORMATION

WARNINGS

Read complete instructions prior to installation and operation of the meter.

Installation and service should be performed only by trained service

personnel. Service requiring replacement of internal components must be

performed at the factory.

Disconnect from supply before opening enclosure. Keep cover tight while

circuits are alive. Conduit seals must be installed within 18" (450mm) of

the enclosure.

Verify that the operating atmosphere of the meter is consistent with the

appropriate hazardous locations certifications.

If the meter is installed in a high voltage environment and a fault or

installation error occurs, high voltage may be present on any lead

PD6800 Loop-Powered Process Meter Instruction Manual

INSTALLATION

For Installation in USA: The PD6800 must be installed in accordance with the

National Electrical Code (NEC) NFPA 70.

For Installation in Canada: The PD6800 must be installed in accordance with the

Canadian Electrical Code CSA 22.1. All input circuits must be derived from a CSA

approved Class 2 source.

For European Community: The PD6800 must be installed in accordance with the

ATEX directive 94/9/EC and the product certificate Sira 10ATEX1116X.

WARNING

Disconnect from supply before opening enclosure. Keep cover

tight while circuits are alive. Conduit seals must be installed within

18" (450mm) of the enclosure.

Wiring connectors are accessed by opening the enclosure. To access electrical

connectors, remove the 2 captive screws, then disconnect the ribbon cable from the

display module and set the display module aside.

Unpacking

Remove the meter from box. Inspect the packaging and contents for damage. Report

damages, if any, to the carrier.

If any part is missing or the meter malfunctions, please contact your supplier or the

factory for assistance.

Pre-Installed Conduit/Stopping Plug

The PD6800 is supplied with one pre-installed conduit plug for installations that do

not require the use of both conduit entries. The conduit/stopping plug includes an

internal hexagonal socket recess for removal. The pre-installed plug and installation

is included in all hazardous area approvals of the PD6800.

WARNING

In hazardous areas, conduit and conduit/stopping plugs require the

application of non-setting (solvent free) thread sealant. It is critical

that all relevant hazardous area guidelines be followed for the

installation or replacement of conduit or plugs.

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