PRECISION DIGITAL PD6000-6R0 Manuel utilisateur

PD6000 Analog Input Process Meter

Instruction Manual

•0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs

•NEMA 4X, IP65 Front

•Universal 85-265 VAC or 12/24 VDC Input Power

•Large Dual-Line 6-Digit Display, 0.60" & 0.46"

•Isolated 24 VDC @ 200 mA Transmitter Power Supply

•Math Functions for Flow & Round Horizontal Tanks

•Programmable Display & Function Keys

•Sunlight Readable Display

•32-Point, Square Root, or Exponential Linearization

•Multi-Pump Alternation Control

•2 or 4 Relays + Isolated 4-20 mA Output Options

•External 4-Relay & Digital I/O Expansion Modules

•RS-232, RS-422/485 Serial Communication Options

•-40 to 65°C Operating Temperature Range

PRECISION DIGITAL CORPORATION

19 Strathmore Road • Natick MA 01760 USA

Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com

Model PD6000 Analog Input Process Meter Instruction Manual

Disclaimer

The information contained in this document is subject to change

without notice. Precision Digital makes no representations or war-

ranties with respect to the contents hereof and specifically disclaims

any implied warranties of merchantability or fitness for a particular

purpose.

CAUTION: Read complete

instructions prior to instal-

lation and operation of the

meter.

WARNING: Risk of

electric shock or

personal injury.

Warning!

This product is not recommended for life support applications or ap-

plications where malfunctioning could result in personal injury or

property loss. Anyone using this product for such applications does

so at his/her own risk. Precision Digital Corporation shall not be held

liable for damages resulting from such improper use.

Limited Warranty

Precision Digital Corporation warrants this product against defects in

material or workmanship for the specified period under “Specifica-

tions” from the date of shipment from the factory. Precision Digital’s

liability under this limited warranty shall not exceed the purchase

value, repair, or replacement of the defective unit.

Registered Trademarks

All trademarks mentioned in this document are the property of their re-

spective owners.

www.predig.com

Model PD6000 Analog Input Process Meter Instruction Manual

INTRODUCTION

The PD6000 is a multipurpose, easy to use digital process meter ideal for level,

flow rate, temperature, or pressure transmitter applications. It accepts current

and voltage signals (e.g. 4-20 mA, 0-10 V). Three of the front panel buttons can

be custom-programmed for specific operation.

The basic model includes an isolated 24 VDC transmitter power supply that can

be used to power the input transmitter or other devices. An additional isolated

24 VDC power supply is included with the 4-20 mA output option.

A fully loaded PD6000 meter has the following: four SPDT relays, 4-20 mA output,

and two 24 VDC power supplies. The PD6000 capabilities may be enhanced by

adding the following external expansion modules: four SPST relays –creating an

eight-relay process meter–, two digital I/O modules with four inputs and four outputs

each, and RS-232 or RS-485 communication adapters.

The eight relays can be used for alarm indication or process control applications,

such as pump alternation control. The 4-20 mA isolated output, serial communica-

tions, and digital I/O options make the PD6000 an excellent addition to any system.

ORDERING INFORMATION

85-265 VAC

Model 12

Model Options Installed

PD6000-6R0 PD6000-7R0 No options

PD6000-6R2 PD6000-7R2 2 relays (PD1102*)

PD6000-6R3 PD6000-7R3 4-20 mA output (PD1103*)

PD6000-6R4 PD6000-7R4 4 relays (PD1104*)

PD6000-6R5 PD6000-7R5 2 relays & 4-20 mA output (PD1105*)

PD6000-6R7 PD6000-7R7 4 relays & 4-20 mA output (PD1107*)

*Model number for replacement option card.

Accessories

Model Description

PDA1002 DIN rail mounting kit for two expansion modules

PDA1004 4 SPST (Form A) relays

PDA1044 4 digital inputs & 4 digital outputs (2 may be connected)

PDA1200 Meter copy cable

PDA1232 RS-232 serial adapter

PDA1485 RS-422/485 serial adapter

PDA7485-I RS-232 to RS-422/485 isolated converter

PDA7485-N RS-232 to RS-422/485 non-isolated converter

PDA8232-N USB to RS-232 non-isolated converter

PDA8485-I USB to RS-422/485 isolated converter

PDA8485-N USB to RS-422/485 non-isolated converter

PDX6901 Suppressor (snubber): 0.01 µF/470 Ω, 250 VAC

Model PD6000 Analog Input Process Meter Instruction Manual

Table of Contents

INTRODUCTION------------------------------------------------------------ 3

ORDERING INFORMATION--------------------------------------------- 3

SPECIFICATIONS---------------------------------------------------------- 8

General-------------------------------------------------------------------------------8

Process Input----------------------------------------------------------------------9

Relays ------------------------------------------------------------------------------ 10

Isolated 4-20 mA Transmitter Output------------------------------------ 11

Serial Communications------------------------------------------------------- 11

PDA1044 Digital Input & Output Expansion Module---------------- 12

COMPLIANCE INFORMATION----------------------------------------13

Safety------------------------------------------------------------------------------- 13

Electromagnetic Compatibility--------------------------------------------- 13

SAFETY INFORMATION ------------------------------------------------14

INSTALLATION------------------------------------------------------------15

Unpacking------------------------------------------------------------------------- 15

Panel Mounting Instructions------------------------------------------------ 15

Configuration for 12 or 24 VDC Power Option------------------------ 16

Transmitter Supply Voltage Selection (P+, P-) ----------------------- 17

Connections---------------------------------------------------------------------- 17

Connectors Labeling--------------------------------------------------------- 18

Power Connections ---------------------------------------------------------- 18

Signal Connections ---------------------------------------------------------- 19

Serial Communications ----------------------------------------------------- 20

Relay Connections ----------------------------------------------------------- 20

Switching Inductive Loads-------------------------------------------------- 21

4-20 mA Output Connections---------------------------------------------- 22

Analog Output Transmitter Power Supply------------------------------ 22

External Relays & Digital I/O Connections ----------------------------- 23

SETUP AND PROGRAMMING ----------------------------------------24

Front Panel Buttons and Status LED Indicators--------------------- 25

Display Functions & Messages-------------------------------------------- 26

Main Menu ------------------------------------------------------------------------ 29

Setting Numeric Values ------------------------------------------------------ 30

Reset Menu (reset)------------------------------------------------------------ 30

Model PD6000 Analog Input Process Meter Instruction Manual

Control Menu (Contrl)-------------------------------------------------------- 30

Setting Up the Meter (setup)------------------------------------------------ 31

Setting the Input Signal (input) ------------------------------------------ 32

Setting the Decimal Point (dEc pt) -------------------------------------- 32

Setting the Display Parameter & Intensity (dsplay) ----------------- 32

Programming the Meter (prog)--------------------------------------------- 35

Multi-Point Calibration & Scaling ----------------------------------------- 35

Multi-Point Linearization Utility -------------------------------------------- 35

Scaling the Meter (SCALE) -------------------------------------------------- 36

Calibrating the Meter with External Source (Cal) -------------------- 38

Setting the Relay Operation (relay) ------------------------------------- 39

Setting the Relay Action ---------------------------------------------------- 40

Programming Set and Reset Points ------------------------------------- 41

Setting Fail-Safe Operation ------------------------------------------------ 41

Programming Time Delay -------------------------------------------------- 41

Relay Action for Loss of 4-20 mA Input (Loop Break)--------------- 41

Relay and Alarm Operation Diagrams----------------------------------- 42

High Alarm Operation (Set > Reset) ------------------------------------- 42

Low Alarm Operation (Set < Reset)-------------------------------------- 43

High Alarm with Fail-Safe Operation (Set > Reset) ------------------ 44

Low Alarm with Fail-Safe Operation (Set < Reset)------------------- 45

Pump Alternation Control Operation------------------------------------- 46

Relay Sampling Operation ------------------------------------------------- 47

Signal Loss or Loop Break Relay Operation--------------------------- 48

Time Delay Operation ------------------------------------------------------- 49

Relay Operation Details ------------------------------------------------------ 50

Overview------------------------------------------------------------------------ 50

Relays Auto Initialization---------------------------------------------------- 50

Fail-Safe Operation ---------------------------------------------------------- 50

Front Panel LEDs------------------------------------------------------------- 51

Latching and Non-Latching Relay Operation -------------------------- 51

Non-Latching Relay (Auto)------------------------------------------------- 52

Non-Latching Relay (A-man) -------------------------------------------- 52

Latching Relay (LatcH) ----------------------------------------------------- 52

Latching Relay (Lt-Clr)---------------------------------------------------- 53

Acknowledging Relays ------------------------------------------------------ 53

Pump Alternation Control Applications (Altern) --------------------- 54

Scaling the 4-20 mA Analog Output (Aout) ---------------------------- 57

Setting Up the Password (pass) ------------------------------------------- 58

Protecting or Locking the Meter------------------------------------------- 58

Making Changes to a Password Protected Meter-------------------- 59

Model PD6000 Analog Input Process Meter Instruction Manual

Disabling Password Protection-------------------------------------------- 59

Advanced Features Menu---------------------------------------------------- 60

Advanced Features Menu & Display Messages ---------------------- 61

Noise Filter (filter) -------------------------------------------------------- 63

Noise Filter Bypass (bypass)---------------------------------------------- 63

Serial Communications (serial)----------------------------------------- 64

Select Menu (SElect) ------------------------------------------------------- 65

Math Function Selection (Functn) --------------------------------------- 65

Low-Flow Cutoff (CutofF) -------------------------------------------------- 67

Analog Output Programming (AoutPr)---------------------------------- 67

Programmable Function Keys User Menu (user) -------------------- 68

Internal Source Calibration (ICAL) --------------------------------------- 69

Meter Copy Function (Copy) ----------------------------------------------- 72

METER OPERATION-----------------------------------------------------74

Front Panel Buttons Operation -------------------------------------------- 74

Function Keys Operation ---------------------------------------------------- 74

Maximum/Minimum Readings---------------------------------------------- 75

TROUBLESHOOTING----------------------------------------------------76

Diagnostics Menu (diag)----------------------------------------------------- 76

Determining Software Version -------------------------------------------- 76

Reset Meter to Factory Defaults------------------------------------------- 77

Factory Defaults & User Settings ----------------------------------------- 78

Troubleshooting Tips --------------------------------------------------------- 81

Alphabetical List of Display Functions & Messages --------------- 82

MOUNTING DIMENSIONS----------------------------------------------87

Model PD6000 Analog Input Process Meter Instruction Manual

Table of Figures

Figure 1. 1/8 DIN Panel Cutout Dimensions.....................................15

Figure 2. Panel Mounting Details......................................................16

Figure 3. Jumper Configuration for 12/24 VDC Power....................16

Figure 4. Transmitter Supply Voltage Selection..............................17

Figure 5. Connector Labeling for Fully Loaded PD6000.................18

Figure 6. Power Connections............................................................18

Figure 7. Transmitters Powered by Internal Supply........................19

Figure 8. Transmitter Powered by Ext. Supply or Self-Powered....19

Figure 9. Voltage Input Connections................................................20

Figure 10. Relay Connections...........................................................20

Figure 11. AC and DC Loads Protection...........................................21

Figure 12. Low Voltage DC Loads Protection..................................21

Figure 13. 4-20 mA Output Connections..........................................22

Figure 14. Expansion Modules & DIN Rail Mounting Kit.................23

Figure 15. External Relays Module Connections.............................23

Figure 16. Digital I/O Module Connections.......................................23

Figure 17. Acknowledge Relays w/Function Key or Digital Input..53

Figure 18. Meter Copy Connection ...................................................72

Figure 19. Meter Dimensions - Side View.........................................87

Figure 20. Meter Dimensions - Top View..........................................87

Model PD6000 Analog Input Process Meter Instruction Manual

SPECIFICATIONS

Except where noted all specifications apply to operation at +25°C.

General

DISPLAY Main display: 0.60" (15 mm) high, red LEDs

Second display: 0.46" (12 mm) high, red LEDs

6 digits each (-99999 to 999999), with lead zero blanking

DISPLAY

INTENSITY Eight user selectable intensity levels

DISPLAY

UPDATE RATE 5/second (200 ms)

OVERRANGE Display flashes 999999

UNDERRANGE Display flashes -99999

PROGRAMMING

METHODS Four front panel buttons, digital inputs, PC and multi-point

linearization utility, or cloning using Copy function.

NOISE FILTER Programmable from 2 to 199 (0 will disable filter)

FILTER BYPASS Programmable from 0.1 to 99.9% of calibrated span

RECALIBRATION All ranges are calibrated at the factory. Recalibration is

recommended at least every 12 months.

MAX/MIN

DISPLAY Max/min readings reached by the process are stored until

reset by the user or until power to the meter is turned off.

PASSWORD Three programmable passwords restrict modification of

programmed settings.

Pass 1: Allows use of the F1–F3 function keys

Pass 2: Allows use of the F1–F3 function keys and chang-

ing the set/reset points

Pass 3: Restricts all programming and F1–F3 keys

Note: Digital inputs are not password protected, except programming functions.

NON-VOLATILE

MEMORY All programmed settings are stored in non-volatile memory

for a minimum of ten years if power is lost.

POWER

OPTIONS 85-265 VAC 50/60 Hz, 90-265 VDC, 20 W max

or jumper selectable 12/24 VDC ±10%, 15 W max

FUSE Required external fuse: UL Recognized, 5 A max, slow

blow; up to 6 meters may share one 5 A fuse

ISOLATED

TRANSMITTER

POWER SUPPLY

Terminals P+ & P-: 24 VDC ±5% @ 200 mA max (standard),

(12/24 VDC powered models rated @ 100 mA max).

5 or 10 VDC @ 50 mA max, selectable with internal jumper J4.

NORMAL MODE

REJECTION Greater than 60 dB at 50/60 Hz

Model PD6000 Analog Input Process Meter Instruction Manual

ISOLATION 4 kV input/output-to-power line

500 V input-to-output or output-to-P+ supply

OVERVOLTAGE

CATEGORY Installation Overvoltage Category II:

Local level with smaller transient overvoltages than Installa-

tion Overvoltage Category III.

ENVIRONMENTAL Operating temperature range: -40 to 65°C

Storage temperature range: -40 to 85°C

Relative humidity: 0 to 90% non-condensing

CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG

wire, RJ45 for external relays, digital I/O, and serial com-

munication adapters.

ENCLOSURE 1/8 DIN, high impact plastic, UL 94V-0, color: black

MOUNTING 1/8 DIN panel cutout required:

3.622" x 1.772" (92 mm x 45 mm)

Two panel mounting bracket assemblies are provided.

TIGHTENING

TORQUE Screw terminal connectors: 5 lb-in (0.56 Nm)

OVERALL

DIMENSIONS 4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm)

(W x H x D)

WEIGHT 9.5 oz (269 g)

WARRANTY 3 years parts & labor

Process Input

INPUTS Field selectable:

0-20, 4-20 mA, ±10 V (0-5, 1-5, 0-10 V)

ACCURACY ±0.03% of calibrated span ±1 count,

square root & programmable exponent accuracy

range: 10-100% of calibrated span

TEMPERATURE

DRIFT 0.005% of calibrated span/°C max from 0 to 65°C ambient,

0.01% of calibrated span/°C max from -40 to 0°C ambient

MATH

FUNCTIONS Linear, square root, programmable exponent, or

round horizontal tank volume calculation

MULTI-POINT

LINEARIZATION 2 to 32 points

PROGRAMMA-

BLE EXPONENT 1.0001 to 2.9999

LOW-FLOW

CUTOFF 0-999999 (0 disables cutoff function)

DECIMAL POINT Up to five decimal places or none:

d.ddddd, d.dddd, d.ddd, d.dd, d.d,or dddddd

Model PD6000 Analog Input Process Meter Instruction Manual

CALIBRATION

RANGE Input

Range

Minimum Span

Input 1 & Input 2

4-20 mA 0.15 mA

±10 V 0.10 V

An Error message will appear if the input 1 and input 2

signals are too close together.

INPUT

IMPEDANCE Voltage ranges: greater than 1 MΩ

Current ranges: 50 - 100 Ω(depending on resettable fuse impedance)

INPUT

OVERLOAD Current input protected by resettable fuse, 30 VDC max.

Fuse resets automatically after fault is removed.

Relays

RATING 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A)

external; rated 3 A @ 30 VDC and 125/250 VAC resistive

load; 1/14 HP @ 125/250 VAC for inductive loads

NOISE

SUPPRESSION Noise suppression is recommended for each relay contact

switching inductive loads; see page 21 for details.

DEADBAND 0-100% of span, user programmable

HIGH OR LOW

ALARM User may program any alarm for high or low trip point.

Unused alarm LEDs and relays may be disabled (turn off).

RELAY

OPERATION Automatic (non-latching)

Latching (requires manual acknowledge)

Sampling (based on time)

Pump alternation control (2 to 8 relays)

Off (disable unused relays)

Manual control mode

RELAY RESET User selectable via front panel buttons or digital inputs

1. Automatic reset only (non-latching), when the input

passes the reset point.

2. Automatic + manual reset at any time (non-latching)

3. Manual reset only, at any time (latching)

4. Manual reset only after alarm condition has cleared (L)

Note: Front panel button or digital input may be assigned to

acknowledge relays programmed for manual reset.

TIME DELAY 0 to 999.9 seconds, on & off relay time delays

Programmable and independent for each relay

FAIL-SAFE

OPERATION Programmable and independent for each relay.

Note: Relay coil is energized in non-alarm condition.

In case of power failure, relay will go to alarm state.

AUTO

INITIALIZATION When power is applied to the meter, relays will reflect the

state of the input to the meter.

Ce manuel convient aux modèles suivants

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