Power Sync LFP-LV Manuel utilisateur
LFP-LV MODULE
PRODUCT MANUAL
This installation applies only to: 51.2V-100Ah LFP-LV Module
48V-100Ah LFP-LV Module
25.6V-200Ah LFP-LV Module
COMPLIANCE:
Certications: UL-1973,CE,IEC62619&CB,KCBIS
ShippingClass:UN3480,Class9,UN38.3
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
1
01/10/23
LFP-LV Module Product Manual
CONTENTS
SECTION 1. SAFETY INFORMATION 4
1.1. Warning 4
1.2. Notice 4
1.3. AboutThisinstallationManual 4
1.4. SymbolsUsedinthisManual 5
1.5. Warnings 6
1.6. BeforeyouStart 7
1.7. BeforeInstallation: 7
1.8. SystemCompatibility 7
1.9. SafetyCheck 8
1.10. UL-1973Certication 8
SECTION 2. BATTERY INFORMATION 9
2.1. Terminology 9
2.2. ModuleSpecications:51.2V-100AhAND48V-100AH 10
2.3. ModuleSpecications:48V-100Ah 11
2.4. ProductDiagram 12
SECTION 3. ENCLOSURE INFORMATION 13
3.1. GroundingInstructions 13
3.2. LevelingInstructions 13
3.3. InstallationInstructions–General 13
SECTION 4. BATTERY INSTALLATION 14
4.1. SafetyCheck 14
4.2. ModuletoModuleConnections 15
4.3. SampleMultiStackLineDiagram 17
4.4. ImproperConnectionMethods 18
SECTION 5. MODULE COMMUNICATION SETTINGS 19
5.1. 6-BITMODULECOMMUNICATIONSETTINGS 19
5.2. 8-BITMODULECOMMUNICATIONSETTINGS 22
5.3. RJ485CONNECTORDIAGRAM 22
5.4. 8BitToggleSwitchSettings 23
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
2
01/10/23
LFP-LV Module Product Manual
SECTION 6. SYSTEM SETUP 25
6.1. BestPractices 25
6.2. Sol-Ark 26
6.3. SMASunnyIsland6048 26
6.4. OutbackRadian8048 27
SECTION 7. TROUBLESHOOTING 28
7.1. LEDlightIndications 28
SECTION 8. MODULE PACKAGING 30
SECTION 9. LFP-LV MODULE LIMITED WARRANTY 31
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
3
01/10/23
LFP-LV Module Product Manual
SECTION 1. SAFETY INFORMATION
1. 1. WARNING
WARNING: Read this entire document before installing the POWERSYNC Energy Storage
Batteries. Failure to follow all instructions and warnings within this document could
result in electric shock, serious injury, or death and may damage the battery module or
ancillary components.
Theinformationcontainedinthismanualisaccurateatthetimeofpublication.However,information
containedhereinissubjecttochangewithoutnotice.
ForthelatestinformationregardingPOWERSYNCEnergySolutionsproductsandinstallationguides,gotowww.
powersyncenergy.com/document-library
1. 2. NOTICE
THIS INSTALLATION GUIDE ONLY APPLIES TO THE FOLLOWING MODEL NUMBERS:
LFP3250-LV512100HP (51.2V-100Ah “High Power”Module)
LFP3250-LV512100SP (51.2V-100Ah “Standard Power”Module)
LFP3250-LV480100HP (48V-100Ah “High Power” Module)
LFP3250-LV256200HP (25.6V-200Ah Module)
DO NOT CONNECT 25.6V-200AH MODULES TO 51.2V-100AH MODULES
POWERSYNC BATTERIES ARE AVAILABLE IN 6-BIT OR 8-BIT TOGGLE SWITCH SETTINGS. DO
NOT CONNECT A 6-BIT BATTERY TO AN 8-BIT BATTERY
DO NOT CONNECT ANY POWERSYNC MODULE TO ANY OTHER BRAND OF BATTERY
DO NOT CONNECT GEN 3 POWERSYNC MODULES WITH GEN 2 OR GEN 1 POWERSYNC MODULE
1. 3. ABOUT THIS INSTALLATION MANUAL
• ThisInstallationManualwillguideyouthroughtheinstallationofyourLithiumIronPhosphate(“LiFePO4”)Low
Voltage–EnergyStorageSystem(“ESS”).The8-BITPOWERSYNCmodularsystemisdesignedforparallel
connectionsONLYforupto16modulesinasinglestack.The6-BITmodularsystemisdesignedforparallel
connectionsforupto62modules.SEE”Section5.ModuleCommunicationSettings”onpage19.
• ThisInstallationManualappliesonlytothePOWERSYNCEnergySolutionsLiFePO451.2V-100Ahand
25.6V-200Ahbatterymodule.
• Theisdesignedtobeintegratedwiththirdpartysolarchargecontrollers,inverters,andrectiers.
• ContactPOWERSYNCEnergySolutionsforalistofapprovedinverterandsolarchargecontrollersuppliers.
• Forinstructionregardingconnectiontoinverters,solarchargecontrollers,andrectiersconsultthe
installationmanualsfortherespectiveproducts.
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
4
01/10/23
LFP-LV Module Product Manual
1. 4. SYMBOLS USED IN THIS MANUAL
WARNING
Importantsafetyinformationtofollow.
RecycleordisposeofLithiumbatteriesinaccordancewithlocalLaws/regulations.
Donotdisposeofbatteryinare!
Donotdisposeofbatteryinthetrash!
NOTE: Donotdisposeofbatteryinthetrash!
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
5
01/10/23
LFP-LV Module Product Manual
1. 5. WARNINGS
Pleasereadandcomplywiththefollowingconditionsofinstallationanduseofthebattery,incorrectinstallation
usingthebatterymaycausepersonalinjuryordamagetotheproduct.:UseONLYPOWERSYNCEnergy
SolutionsLiFePO4batterymodules.DO NOT CONNECT ANY OTHER BATTERY MODULES. DOING SO WILL VOID THE
WARRANTY AND MAY DAMAGE THE POWERSYNC LiFePO4 BATTERY.
Over-voltages or wrong wiring can damage the battery pack and cause deagration, which can be
extremely dangerous.
DO NOT connect the battery modules in series. (Parallel connections only.)
DO NOT connect POWERSYNC 51.2V-100Ah modules with 25.6V-200 Ah or 12.8V-400Ah modules. Batteries
must be connected with batteries of the same voltage and capacity.
DO NOT openthebatterycaseordisassemblethebattery.
DO NOT throwthebatteryintowater.Alwaysstorethebatteriesinacoolanddryenvironmentwhennotinuse.
DO NOT putthebatteryintoareorheatthebattery,soastoavoidexplosionorotherdangerousevents.
DO NOT useunqualiedchargers.Whenchargingthebattery,pleasechoosespecializedchargingequipment,
andfollowthecorrectprocedures.
DO NOT reversepositiveandnegativeterminals.
DO NOT connectthebatterydirectlytoACpower.
Avoidbatteryshortcircuit.
DO NOT usebatteriesfromdifferentmanufacturersordifferentkinds,typestogether,anddonotmixeduseold
batteriesandnewbatteries.
DO NOT usethebatteryshoulditdeformorleak.
DO NOT puncturethebattery;
DO NOT throw,impact,orhitthebattery.
DO NOT openortrytorepairthebatterywhenitisdefective.
DO NOT exposethebatterytohightemperatures.
IMPORTANT NOTICE: ThemoduleisNOTweightbearingandisnotdesignedtosupporttheweightofother
batterymodules.Donotplacebatterymodulesontopofoneanotherwithoutusingproperrackingorcabinet
solutions.Formoreinformationaboutappropriateenclosures,seetheEnclosure Information sectionofthis
installationmanual.
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
6
01/10/23
LFP-LV Module Product Manual
1. 6. BEFORE YOU START
Readallthesafetyinformationprovidedinthisdocumentpriortoinstallingand/oroperatingtheequipment.
ContactPOWERSYNCEnergySolutionsCustomerSupportat(877)459-4591immediatelyifyouhaveany
questionsaboutthehandling,operationandsafeuseofthebattery.
Installationsofthemustbedonebyalicensedprofessionalelectrician,electricalcontractor,orsolarinstaller
whohasallofthefollowingskillsandexperience:
• Knowledgeofthefunctionalprinciplesandoperationofon-gridandoff-grid(backup)systems.
• Knowledgeofthedangersandrisksassociatedwithinstallingandusingelectricaldevicesandacceptable
mitigationmethods.
• Knowledgeoftheinstallationofelectricaldevices
• Knowledgeofandadherencetothisguideandallsafetyprecautionsandbestpractices.
1. 7. BEFORE INSTALLATION:
• Removeanypossiblemetallicitemsthatmaybeatriskofanelectricalshortsuchasjewelry,watches,pens,
metalbars,orframes.
• Alltoolsmustbeinsulated
ThePOWERSYNCLiFePO4Batterymodulesareshippedbetween10%and50%DepthofDischarge(“DOD”).Prior
toopeningthebatterymodulebox(es),inspectallboxestoensurethatthereisnodamageduringshipping.
Ifaboxisdamageddocumentthedamagewithpictures.Ifthedamageissignicantdonotopenthebox.
ContactPOWERSYNCat(877)459-4591toscheduleareturnofthemoduletoPOWERSYNC.
Iflongtermbatterystorageisnecessary,pleasechargeanddischargethebatteryatleastonceeverythree
monthstoensurethebestperformance.Theoptimalstateofchargeforstorageisbetween50%and60%DOD.
Pleaseusethebatteryinthetemperaturerangewhichdenedinthemanual.
1. 8. SYSTEM COMPATIBILITY
POWERSYNCmodulesarecompatiblewithawiderangeof3rdpartyinverters,solarchargecontrollers,and
rectiers.Alwaysconsulttheinstallationmanualsofancillaryproductspriortoinstallation.
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
7
01/10/23
LFP-LV Module Product Manual
1. 9. SAFETY CHECK
Afterremovingthebatterymodulefromthebox,inspecteachbatterymoduletoensurethatthereisno
damage.
ThePOWERSYNCbatterymodulesaresuppliedwithamainpowerswitchonthefrontofthebattery.
Master Switch
EnsurethattheMainSwitchonthefrontofthebatterymoduleisintheoffposition.Removetheterminalcaps.
Usingamultimeter,testtheterminals.Thevoltageshouldreadzero“0V”.
TurntheMainSwitchtothe“ON”position.Usingamultimeter,testtheterminals.Thevoltageshouldreada
voltageofgreaterthan10V.
TurntheMainSwitchtothe“OFF”position.Usingamultimeter,testtheterminalstoensurethatthevoltageis
onceagainreadingzero“0V”.
PERFORM ALL INSTALLATION AND MAINTENANCE AND CABLE CONNECTIONS WITH THE MAIN SWITCH IN THE “OFF”
POSITION.
1. 10. UL-1973 CERTIFICATION
TheIntertekETL(UL-1973)certicationstickerislocatedonthelateralsideoftheLFP-LVModule.Thelistingcan
befoundontheIntertekDirectoryofListedProductswebsite.
CAUTION
*
For long term storage,the battery state f charge should be kept at
+/-40%
*
A regular charge and discharg
g
e cycle should be performed
approximately once every 3 months
*
Do not short-circuit, over-char e,or over discharge the battery
*
Do not disassemble or modify the battery
*
Do not expose the battery to heat,flame,water
*
Do not reverse the polarity of the battery
CERTIFIED TO ANSI/CAN/UL STD.1973
58.4V
o
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
8
01/10/23
LFP-LV Module Product Manual
SECTION 2. BATTERY INFORMATION
2. 1. TERMINOLOGY
Cell SmallestsubpartofanelectrochemicalLFP-LVModulethatstoresthechemicalenergy
Module Aggregationofseveralcellsorblocks
Stack Aggregationofuptoupto16modules
Batterysystem Parallelconnectionofseveralpacksorstringsformingthebattery
BMS BatteryManagementSystem
C-Rate TheC-Rateistherateofdischargerelativetothecapacityofthebattery.
WhenmultiplePOWERSYNCbatterymodulesareconnectedinparallel,themaximumC-Rateofthebatteryis
2C(200ADC)permodule.Thereisa400Aratedinternalbusbarbetweenthetopandbottomterminalsonthe
insideofthebatteryforboththepositiveandnegativeconnections.
Forbestcyclelife,therecommendednormaloperatingC-Rateis0.3C.Formoreinformationreviewthe
“NormalPerformanceParameters”sectionofthismanual.
1. Dualpositiveandnegativeterminalsforfastandeasyconnectivity.
Noexternalbusbarsarenecessary.
2. 250Afullstopbreaker
3. SOCMeter
4. Run/AlarmLights
5. ToggleSwitches
6. ResetButton(ToResetBMS)
7. CAN2.0BActive(29bitID)Protocol(BatterytoInverter)
8. RS485Connector(ModuletoModuleCommunications)
9. RV-CCommunicationPort
10. ModuletoModuleconnector(SuppliedSeparately)
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
9
01/10/23
LFP-LV Module Product Manual
2. 2. MODULE SPECIFICATIONS: 51.2V-100AH AND 48V-100AH
Model Number LFP3250-LV512100
High Power
LFP3250-LV512100SP
Standard Power
LFP3250-LV480100
High Power
LFP3250-LV480100SP
Standard Power
PERFORMANCE SPECIFICATIONS
NominalVoltage 51.2V 48V
NominalCapacity 100Ah 100Ah
Energy(at100%DOD) 5.12kWh 4.8kWh
Chemistry LiFePO4
Cell Prismatic
Scalability(MaxParallel) 62 62 62 62
InternalResistance ≤7mΩ
CycleLife* 6,000at70%RetainedCapacity(80%DOD@0.5C)
SelfDischargeRate <1%permonth
EfciencyofCharge 100%
EfciencyofDischarge >98%
DISCHARGE SPECIFICATIONS
MaxContinuousCurrent 2C=200A(10.2kW) 1C=100A(5.12kW) 2C=200A(9.6kW) 1C=100A(4.8kW)
RecommendedCut-offVoltage 48V 45V
UnderVoltage(Recovery) 45V(>48V) 42V(>45V)
CHARGE SPECIFICATIONS
MaxContinuousCurrent 1C=100A(5.12kW) 0.5C=50A(2.5kW) 1C=100A(4.8kW) 0.5C=50A(2.4kW)
Rec.Charge(Bulk/Absorb/Float) 56.8V / 56.8V / 56V 53.25V/53.25V/52.5V
Equalization(60minevery7days) 55V 51.6V
OverVoltage(Recovery) 58.4V(<54V) 54.75V(<51V)
MECHANICAL SPECIFICATIONS
Case 19”4UStainlessSteel
ProtectionRating IP20
Dimensions
(WxDxH)
19x24x6.3in.
482x610x160mm
19x20x6.3in.
482x525x160mm
19x24x6.3in.
482x610x160mm
19x20x6.3in.
482x525x160mm
Weight ±116lbs(52.6kg) ±108lbs(49kg) ±116lbs(52.6kg) ±108lbs(49kg)
ENVIRONMENTAL SPECIFICATIONS
Oper.Temp. -10°Cto60°C(14°Fto140°F)
Warranty 15YearLimited
Certications UL-1973,CE,IEC62619&CB,KCBIS
Shipping UN3480,Class9,UN38.3
www.powersyncenergy.com
(877)459-4591
©2022POWERSYNCEnergySolutions,LLC
10
01/10/23
LFP-LV Module Product Manual
Ce manuel convient aux modèles suivants
7
Table des matières
Manuels Unité de contrôle populaires d'autres marques
Festo
Festo Compact Performance CP-FB6-E Manuel de la liste des pièces
Elo TouchSystems
Elo TouchSystems DMS-SA19P-EXTME Manuel utilisateur
JS Automation
JS Automation MPC3034A Manuel utilisateur
JAUDT
JAUDT SW GII 6406 Series Guide rapide
Spektrum
Spektrum Air Module System Manuel utilisateur
BOC Edwards
BOC Edwards Q Series Manuel utilisateur
