power automation PA 8000 Manuel utilisateur
PA 8000
PAMIO
Installaon instrucons
Original installation instructions
© 2015 Power Automation GmbH
Power Automation GmbH
CNC-Automatisierungstechnik
Gottlieb-Daimler-Str. 17/2
74385 Pleidelsheim
Germany
Telephone: +49-7144-899-0
Fax: +49-7144-899-299
E-mail: [email protected]
Internet: www.powerautomation.com
Version 2.0
2 12.01.2017
Table of contents
1 General information............................................................. 7
1.1 Information on this manual.......................................... 7
1.2 Explanation of symbols................................................ 7
1.3 Limitation of liability...................................................... 9
1.4 Copyright..................................................................... 9
1.5 Warranty terms............................................................ 9
1.6 Customer service....................................................... 10
1.7 Glossary..................................................................... 10
2 Safety.................................................................................. 11
2.1 Customer's responsibility........................................... 11
2.2 Personnel requirements............................................. 12
2.2.1 Qualifications........................................................... 12
2.2.2 Unauthorized persons............................................. 12
2.3 Intended use.............................................................. 13
2.4 Unintended use.......................................................... 14
2.5 Personal protective gear............................................ 14
2.6 Specific dangers........................................................ 15
2.7 PAMIO safety devices ............................................... 16
2.8 Machine Safety.......................................................... 17
2.8.1 'CNC ready' signal - Emergency stop interlocking.. 17
2.8.2 'Power ok' signal..................................................... 18
2.8.3 Control Units and associated PAMIO 4ENC4A....... 18
2.9 Conduct in a dangerous situation and in case of
accidents.................................................................... 19
2.10 Environmental protection........................................... 19
2.11 Labels........................................................................ 20
3 Overview............................................................................. 23
4 PAMIO Components.......................................................... 25
4.1 Generality.................................................................. 25
4.1.1 General specifications............................................. 25
4.1.2 Maximum Number of PAMIO Modules.................... 25
4.1.3 PAMIO Boxes and PAMIO Modules........................ 27
4.1.4 Connection to the control unit and interconnection. 29
4.1.5 Bus termination....................................................... 30
4.2 Mechanical Installation.............................................. 30
4.2.1 Dimensions............................................................. 30
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4.2.1.1 PAMIO models 2416 / 4ENC4A / PWM................ 30
4.2.1.2 PAMIO Modell 2ENC4A........................................ 32
4.2.2 DIN rail installation.................................................. 33
4.2.3 Mechanical assembly.............................................. 35
4.2.4 Stopping brackets................................................... 36
4.2.5 Ventilation................................................................ 38
4.2.6 Termination plug...................................................... 39
4.2.7 Superbus cables..................................................... 41
4.2.8 Changing PAMIO modules...................................... 45
4.3 Electrical Installation.................................................. 46
4.3.1 Connection to the CNC........................................... 46
4.3.2 PAMIO On-Board Logic Power Supply................... 47
4.3.3 Protective Grounding.............................................. 50
4.3.4 Ambient Conditions................................................. 51
4.4 PAMIO 2416.............................................................. 52
4.4.1 Technical Data......................................................... 52
4.4.2 Design and Functions............................................. 53
4.4.2.1 Digital Inputs......................................................... 54
4.4.2.2 Digital Outputs...................................................... 57
4.4.2.3 Power Supply....................................................... 62
4.4.2.4 Status LEDs.......................................................... 64
4.5 PAMIO 4ENC4A........................................................ 64
4.5.1 Technical Data......................................................... 64
4.5.2 Design and Functions............................................. 65
4.5.3 Axis Measurement Inputs (RMS)............................ 66
4.5.4 RMS Power Supply................................................. 72
4.5.5 Axes Analog Outputs.............................................. 73
4.5.6 Analog Inputs.......................................................... 77
4.5.7 Power Supply.......................................................... 79
4.5.8 Safety Function....................................................... 81
4.5.9 Status LEDs............................................................ 85
4.6 PAMIO PWM.............................................................. 85
4.6.1 Technical Data......................................................... 85
4.6.2 Design and Functions............................................. 86
4.6.2.1 Digital Outputs...................................................... 87
4.6.2.2 5V to 24V signal converter................................... 90
4.6.2.3 Power Supply....................................................... 94
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4.6.2.4 Wiring Example.................................................... 96
4.6.2.5 Status LEDs.......................................................... 96
4.7 PAMIO 2ENC4A........................................................ 97
4.7.1 Technical Data......................................................... 97
4.7.2 Design and Functions............................................. 98
4.7.3 Axis Measurement Inputs (RMS)............................ 99
4.7.4 RMS Power Supply............................................... 106
4.7.5 Axes Analog Outputs............................................ 107
4.7.6 Analog Inputs........................................................ 110
4.7.7 Power Supply........................................................ 113
4.7.8 Status LEDs.......................................................... 115
5 Troubleshooting............................................................... 117
5.1 Safety notes............................................................. 117
5.2 Malfunction indicators.............................................. 118
5.2.1 PAMIO 2416 LEDs................................................ 119
5.2.2 PAMIO 4ENC4A LEDs.......................................... 121
5.2.3 PAMIO PWM LEDs............................................... 124
5.2.4 PAMIO 2ENC4A LEDs.......................................... 126
6 Service and return process............................................. 129
6.1 Service..................................................................... 129
6.1.1 Service addresses................................................. 130
6.2 Spare parts.............................................................. 131
6.3 Return policy and procedure.................................... 132
6.4 Training.................................................................... 134
7 Proof of Change............................................................... 135
8 Index.................................................................................. 137
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1 General information
1.1 Information on this manual
This installation manual provides important information on how to
work with the control unit safely and efficiently.
The installation manual is part of the control unit, must always be
kept in the control unit's direct proximity and should be available for
the personnel at any time. All personnel working with the control
unit are obliged to have read and understood this installation
manual before starting any work. Strict compliance with all speci-
fied safety notes and instructions is a basic requirement for safety
at work.
Moreover, the accident prevention guidelines and general safety
regulations applicable at the place of use of the control unit must
also be complied with.
Illustrations in this installation manual are intended to facilitate
basic understanding, and may differ from the actual design of the
control unit.
The enclosed manuals for the installed components apply together
with this installation manual.
1.2 Explanation of symbols
Warnings are identified by pictures. These warnings are introduced
by signal words, which express the severity of a danger.
Pay attention to these warnings and act cautiously in order to avoid
accidents, personal injuries and damage to property.
DANGER!
… indicates an imminently hazardous situation
which, if unavoidable, will result in death or serious
injury.
WARNING!
… indicates a potentially hazardous situation
which, if unavoidable, could result in death or
serious injury.
CAUTION!
… indicates a potentially hazardous situation
which, if unavoidable, may result in minor or mod-
erate injury.
General Information
Warnings
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NOTICE!
… indicates a potentially hazardous situation
which, if unavoidable, may result in property
damage.
… emphasizes useful hints and recommendations
as well as information for efficient and trouble-free
operation.
The following symbols are used in connection with the safety notes
to highlight particular dangers:
DANGER!
… highlights hazards caused by electric current.
There is a danger of serious injury or death if the
safety notes are not complied with.
The following symbols and highlights are used to distinguish
instructions, descriptions of results, cross-references and other ele-
ments inside this manual.
.. Highlights a step as part of a procedure of instructions.
ð.. Highlights a state or an automatic process as a result of
an instruction.
n.. Highlights single or unordered instructions and lists.
Ä
“Additional symbols and highlighting” on page 8.. Highlights
cross-references to chapters or sections of this manual.
[Key].. Highlights captions of buttons, fields and other elements of
the software's graphical user interface.
“Menu è Submenu è ”.. Highlights a path to access a menu or
submenu in the software's graphical user interface.
Example/Extract.. Highlights verbatim examples and extracts
from configuration files.
Special Safety Notes
Additional symbols and high-
lighting
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1.3 Limitation of liability
All information and notes in this installation manual were compiled
under due consideration of valid standards and regulations, the
present status of technology and our years of knowledge and
experience.
Power Automation can not be held liable for damage resulting
from:
ndisregarding this installation manual
nunintended use
nemployment of untrained personnel
nunauthorized conversions
nunauthorized modifications to the software
ntechnical modifications
nuse of unapproved spare parts
nuse in conjunction with machines not deemed compatible by
Power Automation
In case of customized versions the actual scope of delivery can
vary from the explanations and representations in this installation
manual, because of the utilization of additional options or due to
the latest technical changes.
Apart from this, the obligations agreed upon in the delivery con-
tract, the general terms and conditions, and the delivery conditions
of Power Automation and the legal regulations valid at the time of
contract apply.
We reserve the right to make technical modifications in order to
improve usability.
1.4 Copyright
This installation manual is protected by copyright law.
Passing this installation manual on to third parties, duplication of
any kind – even in form of excerpts – as well as the use and/or dis-
closure of the contents without the written consent of Power Auto-
mation is not permitted.
Violations oblige to compensation. The right for further claims
remains reserved.
1.5 Warranty terms
The material warranty terms are provided in Power Automation's
terms and conditions as well as inside the sales documents.
Liability
Copyright
Material Warranty
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1.6 Customer service
Our Customer Service is always available for technical information.
For information on whom to contact by phone, fax, e-mail or via the
internet, see Power Automation's address on page 2.
Additionally, Power Automation staff is always interested in
receiving new information and experiences resulting from the use
of our products, which could be of great value for future improve-
ments.
1.7 Glossary
CMOS - Complementary metal-oxide-semiconductor
CNC - Computerized Numerical Control
DDU - Delivered Duty Unpaid
HMI - Human Machine Interface
The graphical user interface provided by the PA soft-
ware.
IPC - Insulating Piercing Connector
MDI - Manual Data Input
MTBP - Machine Tool Builder's Panel
Panel including the basic requirements for a machine
tool operator: emergency stop push button, cycle start
and stop push buttons, jog plus and minus push but-
tons, feed rate and spindle speed override pots and a
number of auxiliary push buttons.
NC-Start - Numerical Control Start Button
NC-Stop - Numerical Control Stop Button
PA - Power Automation
PAMIO - Power Automation Modular Input Output
Extendable Superbus based interface allowing
connection of additional I/O modules.
PASIO - Power Automation Slot Input Output
Extendable EtherCATâ based interface allowing
connection of additional I/O modules.
PC - Personal Computer
PCI - Peripheral Component Interconnect
Personal computer extension for periphery devices
connected to the motherboard.
PLC - Programmable Logic Controller
POU - Program Organization Unit PLC functions, function
blocks and programs are POUs
RMS - Rotating Measuring Systems (Encoder)
Service
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