Porter-Cable CPLMC7580V2C Manuel utilisateur

Part No. 1000003910-MAR08-0

Oil Lube Two Stage

Compressor

Instruction

manual

To learn more about Porter-Cable

visit our website at:

http://www.porter-cable.com

The Model and Serial No. plate is located on the

frame. Record these numbers in the spaces below

and retain for future reference.

Model No._____________________________________

Type __________________________________________

Serial No.______________________________________

FRANÇAIS: PÁGINA 25

ESPAÑOL: PAGE 51

MODEL

CPLMC7580V2C

IMPORTANT

Please make certain that the person who

is to use this equipment carefully reads

and understands these instructions before

starting operations.

2 - ENG1000003910

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an immi-

nently hazardous situation which, if not

avoided, will result in death or serious

injury.

Indicates a potentially

hazardous situation which, if not avoid-

ed, may result in minor or moderate

injury.

Indicates a potentially

hazardous situation which, if not avoid-

ed, could result in death or serious

injury.

Used without the safe-

ty alert symbol indicates a potentially

hazardous situation which, if not avoid-

ed, may result in property damage.

IMPORTANT SAFETY INSTRUCTIONS

This product contains chemicals known to the State of

California to cause cancer, and birth defects or other reproductive harm.

Wash hands after handling.

Some dust contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm such as

asbestos and lead in lead based paint.

To reduce the risk of injury, read the instruction manual.

SAVE THESE INSTRUCTIONS

HAZARD

RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Itisnormalforelectricalcon-

tacts within the motor and

pressure switch to spark.

• Alwaysoperatethecompres-

sor in a well ventilated area

free of combustible materials,

gasoline, or solvent vapors.

• Ifelectricalsparksfromcompres-

sor come into contact with flam-

mable vapors, they may ignite,

causing fire or explosion.

• Ifsprayingflammablemateri-

als, locate compressor at least

20' (6.1 m) away from spray

area. An additional length of

air hose may be required.

• Storeflammablemateri-

als in a secure location

away from compressor.

3 - ENG 1000003910

• Restrictinganyofthecom-

pressor ventilation openings

will cause serious overheat-

ing and could cause fire.

• Neverplaceobjectsagainst

or on top of compressor.

• Operatecompressorinanopen

area at least 12" (30.5 cm) away

from any wall or obstruction that

would restrict the flow of fresh

air to the ventilation openings.

• Operatecompressorinaclean,

dry well ventilated area. Do

not operate unit in any con-

fined area. Store indoors.

• Unattendedoperationofthisprod-

uct could result in personal injury

or property damage. To reduce the

risk of fire, do not allow the com-

pressor to operate unattended.

• Alwaysremaininattendancewith

the product when it is operating.

• Alwaysturnoffandunplug

unit when not in use.

HAZARD

RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• Thecompressedairdirectlyfrom

your compressor is not safe for

breathing. The air stream may con-

tain carbon monoxide, toxic vapors,

or solid particles from the air tank.

Breathing these contaminants can

cause serious injury or death.

• Airobtaineddirectlyfromthecom-

pressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compres-

sor must be capable of treating air

to all applicable local and federal

codes prior to human consumption.

• Exposuretochemicalsindustcre-

ated by power sanding, sawing,

grinding, drilling, and other con-

struction activities may be harmful.

• Sprayedmaterialssuchaspaint,

paint solvents, paint remover, insec-

ticides, weed killers, may contain

harmful vapors and poisons.

• Workinanareawithgoodcross

ventilation. Read and follow the

safety instructions provided on

the label or safety data sheets

for the materials you are spray-

ing. Always use certified safety

equipment: NIOSH/OSHA respi-

ratory protection or properly fit-

ting face mask designed for use

with your specific application.

4 - ENG1000003910

HAZARD

RISK OF SERIOUS INJURY OR PROPERTY DAMAGE

WHEN TRANSPORTING COMPRESSOR

WHAT CAN HAPPEN HOW TO PREVENT IT

• Oilcanleakorspillandcouldresult

in fire or breathing hazard; serious

injury or death can result. Oil leaks

will damage carpet, paint or other

surfaces in vehicles or trailers.

• Alwaysplacecompressorona

protective mat when transport-

ing to protect against damage to

vehicle from leaks. Remove com-

pressor from vehicle immediately

upon arrival at your destination.

HAZARD

RISK OF BURSTING

Air Tank: The air tank on your compressor is designed and may be UM coded [for

units with air tanks greater than 6" (152.4 mm) diameter] according to ASME Section

VIII, Div. 1 rules. All pressure vessels should be inspected once every two years.

To find your state pressure vessels inspector, look under the Division of Labor and

Industries in the government section of a phone book .

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failuretoproperlydraincondensed

water from air tank, causing rust

and thinning of the steel air tank.

• Drainairtankdailyoraftereachuse.

If air tank develops a leak, replace

it immediately with a new air tank

or replace the entire compressor.

• Modificationsorattempted

repairs to the air tank. • Neverdrillinto,weld,ormakeany

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

• Unauthorizedmodifica-

tions to the safety valve or

any other components which

control air tank pressure.

• Theairtankisdesignedtowith-

stand specific operating pres-

sures. Never make adjustments

or parts substitutions to alter the

factory set operating pressures.

• Excessivevibrationcanweaken

the air tank of a stationary com-

pressor and cause an explosion.

• Thecompressormustbeprop-

erly mounted, see Anchoring

under Installation.

Attachments & accessories:

• Exceedingthepressureratingof

air tools, spray guns, air oper-

ated accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could

result in serious injury.

• Follow the equipment manufac-

turers recommendation and never

exceed the maximum allowable

pressure rating of attachments.

Never use compressor to inflate

small low pressure objects such

as children’s toys, footballs, bas-

ketballs, etc.

5 - ENG 1000003910

Tires:

• Overinflationoftirescouldresultin

serious injury and property damage. • Useatirepressuregaugetocheck

the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and simi-

lar equipment used to inflate tires can fill

small tires similar to these very rapidly.

Adjust pressure regulator on air supply

to no more than the rating of the tire

pressure. Add air in small increments

and frequently use the tire gauge to

prevent over inflation.

HAZARD

RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Yourcompressorispowered

by electricity. Like any other

electrically powered device,

if it is not used properly it

may cause electric shock.

• Neveroperatethecompres-

sor outdoors when it is rain-

ing or in wet conditions.

• Neveroperatecompressorwithpro-

tective covers removed or damaged.

• Repairsattemptedbyunqualified

personnel can result in serious

injury or death by electrocution.

• Anyelectricalwiringorrepairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

• Electrical Grounding: Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer

to Grounding Instructions para-

graph in the Installation section.

• Makecertainthattheelectrical

circuit to which the compressor is

connected provides proper elec-

trical grounding, correct voltage

and adequate fuse protection.

HAZARD

RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Thecompressedairstreamcan

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

• Alwayswearcertifiedsafetyequip-

ment: ANSI Z87.1 eye protection

(CAN/CSA Z94.3) with side shields

when using the compressor.

• Neverpointanynozzleorsprayer

toward any part of the body or

at other people or animals.

• Alwaysturnthecompres-

sor off and bleed pressure from

the air hose and air tank before

attempting maintenance, attach-

ing tools or accessories.

6 - ENG1000003910

HAZARD

RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touchingexposedmetalsuch

as the compressor head, engine

head, engine exhaust or outlet

tubes, can result in serious burns.

• Nevertouchanyexposedmetal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

• Donotreacharoundprotective

shrouds or attempt maintenance

until unit has been allowed to cool.

HAZARD

RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Movingpartssuchasthepulley,

flywheel, and belt can cause seri-

ous injury if they come into con-

tact with you or your clothing.

• Neveroperatethecompres-

sor with guards or covers which

are damaged or removed.

• Keepyourhair,clothing,and

gloves away from moving parts.

Loose clothes, jewelry, or long hair

can be caught in moving parts.

• Airventsmaycovermovingparts

and should be avoided as well.

• Attemptingtooperatecompressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

• Anyrepairsrequiredonthisproduct

should be performed by autho-

rized service center personnel.

7 - ENG 1000003910

HAZARD

RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafeoperationofyour

compressor could lead to serious

injury or death to you or others.

• Reviewandunderstandallinstruc-

tions and warnings in this manual.

• Becomefamiliarwiththeoperation

and controls of the air compressor.

• Keepoperatingareaclearofall

persons, pets, and obstacles.

• Keepchildrenawayfromthe

air compressor at all times.

• Donotoperatetheproduct

when fatigued or under the

influence of alcohol or drugs.

Stay alert at all times.

• Neverdefeatthesafetyfea

tures of this product.

• Equipareaofoperation

with a fire extinguisher.

• Donotoperatemachinewithmiss-

ing, broken, or unauthorized parts.

HAZARD

RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Seriousinjurycanresult

from attempting to lift

too heavy an object.

• Thecompressoristooheavytobe

lifted by one person. Obtain assis-

tance from others before lifting.

HAZARD

RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Undersomeconditionsanddura-

tion of use, noise from this product

may contribute to hearing loss.

• Alwayswearcertifiedsafe-

ty equipment: ANSI S12.6

(S3.19) hearing protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

8 - ENG1000003910

Model No. CPLMC7580V2C

Running Horsepower *7.5

Voltage-Single Phase 240V/60/1

Minimum Branch Circuit Requirement 30 amps

*Fuse Type Time Delay

Air Tank Capacity, Gallons 80 ASME, Vertical

Approximate Cut-in Pressure 145 PSIG

Approximate Cut-out Pressure 175 PSIG

SCFM @ 175 psig *23.5

Magnetic Starter Included

*Tested per ISO 1217

Refer to Glossary for abbreviations.

SPECIFICATIONS

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute;

a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that bear

one or more of the following marks: UL,

CUL, ETL, CETL, have been evaluated

by OSHA certified independent safety

laboratories and meet the applicable

Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continuetouseyouraccessory.When

the tank pressure drops to a certain low

level the motor will restart automati-

cally. The low pressure at which the

motor automatically restarts is called

"cut-in" pressure.

Cut-Out Pressure:Whenanaircom-

pressor is turned on and begins to run,

air pressure in the air tank begins to

build. It builds to a certain high pres-

sure before the motor automatically

shuts off - protecting your air tank from

pressure higher than its capacity. The

high pressure at which the motor shuts

off is called "cut-out" pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

To Lock Out Power: Place a lock on

the line power switch so no one else

can turn on the power.

DUTY CYCLE

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air compressor,

it is recommended that a 50%-75%

average duty cycle be maintained; that

is, the air compressor pump should not

run more than 30-45 minutes in any

given hour.

GLOSSARY

ACCESSORIES

Accessories for this unit are available

at the store the unit was purchased. The use of any other

accessory not recommended for use

with this tool could be hazardous.

Use only accessories rated equal to

or higher than the rating of the air

compressor.

9 - ENG 1000003910

This compressor was

shipped with oil in the pump crank-

case. Check oil before operating air

compressor, see Check Oil under

Maintenance.

TO INSTALL AIR FILTER

Attach elbow to pump using bolts

provided. Tighten until snug. Insert

threaded end of air filter assembly into

elbow and tighten until snug.

INSTALLATION

LOCATION OF THE AIR

COMPRESSOR

• Locate the air compressor in a

clean, dry, and well ventilated

area.

• Located the air compressor at

least 12" (30.5 cm) away from the

wall or other obstructions that will

interfere with the flow of air.

• Locate the air compressor as

close to the main power supply

as possible to avoid using long

lengths of electrical wiring. NOTE:

Long lengths of electrical wiring

could cause power loss to the

motor.

• Theairfiltermustbekeptclearof

obstructions which could reduce

air flow to the air compressor.

ANCHORING OF THE AIR

COMPRESSOR

Risk of bursting.

Excessive vibration can weaken the

air tank and cause an explosion.

The compressor must be properly

mounted.

The air compressor MUST be bolted to

a solid, level surface.

ASSEMBLY

TOOLS REQUIRED FOR

ASSEMBLY

1 - 9/16" socket or open end wrench

1 - Electric Drill

UNPACKING

1. Remove all packaging.

It may be necessary to

brace or support one side of the outfit

when removing the pallet because the

air compressor will have a tendency

to tip.

2. Remove and discard the (4) screws

and washers holding the compres-

sor to the pallet.

3. With the help of another person

carefully remove air compressor

from pallet and place on a level

surface.

Hardware needed:

4 - Concrete anchors

(not supplied)

4 - 3/8" Lag screw to fit concrete

anchors (not supplied)

 4 5/8"Washer

(found in parts bag)

- shims (if needed)

1. Place the air compressor on on a

solid, level surface.

2. Mark the surface using the holes in

the air compressor feet as a tem-

plate.

3. Drill holes in the surface for the

concrete anchors. Install concrete

anchors.

4. Line-up holes in surface with holes

in air compressor feet.

5. Place the (4) washers (supplied)

between the floor and air com-

pressor feet. If needed, solid shims

may be placed between the wash-

ers and floor to evenly distribute

weight on all four feet. See next

figure.

10 - ENG1000003910

6. Place the (4) 3/8" lag screws through

the air compressor feet, washers,

shims, and into the anchors.

3/8" Lag

Screw

(not supplied)

5/8" Washer

(supplied)

Shim Under

Washer

(not supplied) Concrete Anchor

(not supplied)

Surface Line

7. Torque 3/8" lag screws to 7-10 ft.-

lbs.

WIRING INSTRUCTIONS

Improper electrical

installation of this product may void its

warranty and your fire insurance. Have

circuit wiring performed by qualified

personnel such as a licensed electri-

cians who is familiar with the current

national electrical code and any prevail-

ing local electrical codes.

Risk of electrical shock.

Improper electrical grounding can result

in electrical shock. The wiring should

be done by a qualified electrician

A qualified electrician needs to knows

the following before wiring:

1. The amperage rating of the electri-

cal box should be adequate. Refer

to the Specification Chart, in the

parts manual, for this information.

2. The supply line should have the

same electrical characteristics

(voltage, cycle, phase) as the motor.

Refer to the motor nameplate, on

side of motor, for this information.

NOTE: The wiring must be the same

as the motor nameplate voltage plus

or minus 10%. Refer to local codes for

recommended wire sizes, correct wire

size, and maximum wire run; undersize

wire causes high amp draw and over-

heating to the motor.

3. The wiring diagram for the magnet-

ic starter box (if equipped) can be

found inside the magnetic starter

box cover.

Risk of electrical shock.

Electrical wiring must be located away

from hot surfaces such as manifold

assembly, compressor outlet tubes,

heads, or cylinders.

GROUNDING

INSTRUCTIONS

This product should be connected to

a metallic, permanent wiring system,

of an equipment-grounding terminal or

lead on the product.

VOLTAGE AND CIRCUIT

PROTECTION

Refer to the specification chart for the

voltage and minimum branch circuit

requirements.

AIR DISTRIBUTION SYSTEM

Plastic or PVC pipe

is not designed for use with com-

pressed air. Regardless of its indi-

cated pressure rating, plastic pipe

can burst from air pressure. Use only

metal pipe for air distribution lines.

The next figure represents a typical

air distribution system. The following

are tips to remember when setting up

the air compressor’s air distribution

system.

• Usepipethatisthesamesizeas

the air tank outlet. Piping that is too

small will restrict the flow of air.

• Ifpipingisover100feetlong,use

the next larger size.

• Bury underground lines below

the frost line and avoid pockets

where condensation can gather

and freeze. Apply pressure before

underground lines are covered to

make sure all pipe joints are free of

leaks.

• Aflexiblecouplingisrecommend-

ed to be installed between the air

discharge outlet and main air dis-

tribution line to allow for vibration.

• A separate regulator is recom-

mended to control the air pressure.

Air pressure from the tank is usu-

ally to high for individual air driven

tools.

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