Peak Scientific TOC 1500 Manuel utilisateur

TOC 1500 User Manual

2014 © Peak Scientific - Rev. 3A - 18.11.14

TOC 1500 User Manual

Page 2 2014 © Peak Scientific - Rev. 3A - 18.11.14

Contents

Change History 3

How to Use This Manual 3

Introduction 4

Warranties and Liabilities 5

Safety Notices 6

Symbols 6

Safety Notice to Users 6

Declaration of Conformity 7

Environmental Declaration 8

Technical Specification 9

Environment 9

Outlet Gas 9

Electrical Requirements 9

General 9

Unpacking 9

Installation 11

Generator Environment 11

Voltage and Power 11

General Dimensions 11

External Connections 12

Start up Procedure 13

IMPORTANT DOCUMENT

Normal Operation 15

Principal of Operation 15

TOC 1500 15

Service Requirements 16

Routine Maintenance 16

Service Schedule 17

Service Plans 17

TOC 1500 User Manual

Page 3 2014 © Peak Scientific - Rev. 3A - 18.11.14

Change History

Rev. Comment Name Date

1 Initial release Safder Khan 26.10.07

2 Filter Info Update Liam Couttie 01.05.13

3A Content Update Liam Couttie 18.11.14

How to Use This Manual

This manual is intended for end users and has been written so that it can either

be read as a step by step guide to installation and usage or as a reference

document where you can skip to the relevant information.

Users of a hard copy version can refer to the contents page to find the relevant

information. Users of the soft copy version can use the hyperlinks from the

contents page as well as the hyperlinks between sections.

Please review each of the following sections carefully.

Thank you for selecting Peak Scientific to meet your Gas Generation needs, and

should you require any further assistance or support please do not hesitate to

contact Peak Scientific or the Peak Partner from which you purchased your

Generator.

TOC 1500 User Manual

Page 4 2014 © Peak Scientific - Rev. 3A - 18.11.14

Introduction

Welcome to the User Manual for the Peak Scientific TOC 1500 Gas Generator.

Enclosed in this manual you will find the information required to ensure that

your Dryer is operated according to our recommended guidelines which will

prepare you for long and trouble free life.

Attachable to any compressed air source, Peak Scientific’s TOC 1500 Gas

Generators offer a compact and light weight must-have for any modern

laboratory. The generator comes with just a few moving parts and are very

sturdy products – ideal to prevent moisture contamination of any of your

applications.

TOC 1500 User Manual

Page 5 2014 © Peak Scientific - Rev. 3A - 18.11.14

Warranties and Liabilities

1. The Company warrants that it has title to the Goods.

2. Subject to the provisions of this clause the Company warrants that the

Goods shall comply in all material respects with any specification

referred to in the Order Confirmation (as the same may be amended)

and shall, subject thereto, be free from defects in material and

workmanship for the lesser of a period of twelve months from the date

of delivery or thirteen months from the date of dispatch from the

factory.

3. Save as provided in this clause and except where the Goods are sold to a

person dealing as a consumer (within the meaning of the Unfair Contract

Terms Act 1977) all warranties, conditions or other terms implied by

statute or common law are hereby expressly excluded save to the extent

they may not be lawfully excluded. When the Goods are sold to a

consumer within the meaning of the Unfair Contract Terms Act 1977 their

statutory rights are not affected by the provisions of this clause.

4. In the event of the Customer making a claim in respect of any defect in

terms of clause 2 hereof the Customer must.

1. Reasonably satisfy the Company that the Goods have been

properly installed, commissioned, stored, serviced and used and

without prejudice to the generality of the foregoing that any

defect is not the direct or indirect result of lack of repair and/or

servicing, incorrect repair and/or servicing, use of wrong

materials and/or incorrect spare parts

2. Allow the company to inspect the Goods and/or any installation

and any relevant packaging as and when reasonably required by

the Company.

5. Subject to the Company being notified of any defect as is referred to in

sub-clause 2 hereof within a reasonable time of it becoming apparent

and subject always to the terms of sub-clause 4 hereof, the Company

shall, in its option, replace or repair the defective Goods or refund a

proportionate part of the Price. The Company shall have no further

liability to the Customer (save as mentioned in sub-clause 6 hereof).

6. The Company shall be liable to indemnify the Customer in respect of any

claim for death or personal injury to any person in so far as such is

attributable to the negligence or breach of duty of the Company or any

failure by the Company to comply with the provisions of sub-clause 2

hereof.

7. Save as provided in sub-clause 2 hereof the Company shall not be liable

in respect of any claim by the Customer for costs, damages, loss or

expenses (whether direct, indirect, consequential or otherwise) or

indemnity in any respect howsoever arising including, but not by way of

limitation, liability arising in negligence (other than pursuant to clause 6

above) that may be suffered by the Customer or any third party.

TOC 1500 User Manual

Page 6 2014 © Peak Scientific - Rev. 3A - 18.11.14

Safety Notices

Symbols

This manual uses the following symbols to highlight specific areas important to

the safe and proper use of the Generator

Safety Notice to Users

These instructions must be read thoroughly and understood

before installation and operation of your Peak Generator. Use

of the Generator in a manner not specified by Peak Scientific

MAY impair the SAFETY provided by the equipment.

When handling, operating or carrying out any maintenance,

personnel must employ safe engineering practices and

observe all relevant local health and safety requirements and

regulations. The attention of UK users is drawn to the Health

and Safety at Work Act 1974, and the Institute of Electrical

Engineers regulations.

A WARNING notice denotes a hazard. It calls attention to an operating procedure,

process or similar, which if not correctly performed or adhered to, could cause personal

injury or in the worst case death. Do not proceed beyond a WARNING notice until the

indicated conditions are fully understood or met.

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,

process or similar, which if not correctly performed or adhered to, could cause damage

to the Generator or the Application. Do not proceed beyond a CAUTION notice until the

indicated conditions are fully understood or met.

Caution, risk of electric shock. Ensure power to the Generator has been removed before

proceeding.

TOC 1500 User Manual

Page 7 2014 © Peak Scientific - Rev. 3A - 18.11.14

Declaration of Conformity

Unit is currently under accreditation.

TOC 1500 User Manual

Page 8 2014 © Peak Scientific - Rev. 3A - 18.11.14

Environmental Declaration

Unit is currently under accreditation.

TOC 1500 User Manual

Page 9 2014 © Peak Scientific - Rev. 3A - 18.11.14

Technical Specification

Environment

Min/Max operating ambient temperature

5°C (41°F)- 25°C (77°F)

Maximum relative humidity

70%

Inlet Conditions

Min/Max Air Inlet Pressure

6.90 bar (100 psi) – 8.60 (125 psi)

Minimum Air Inlet Flow Rate

61 L/min

Oil Content

<5mg per cubic meter

Min/Max Inlet Air Temperature

5oC (41oF)*-25oC (77oF)*

*NOTE – When taken out of storage the Generator should be allowed to

acclimatize at room temperature for a minimum of 3 hours before operation.

Outlet Gas

Output Flow Rate

105 L/min

Pressure

5 psi Below Inlet Pressure

Pressure Dewpoint

-70°C (100°F)

Particles

0.01 um

Startup Time

16 Hours

Electrical Requirements

Fully Pneumatic Option Available

None

100-240 VAC 50/60Hz

80mA

Fuse Rating

6.3Amps

Electrical Connection

IEC Euro Connector

General

Dimensions in cm (inches) W x D x H

25(9.8) x 16(6.3) x 66(26)

Shipping weight

18.5 kg (41 lb)

Unpacking

Although Peak Scientific takes every precaution with safe transit and

packaging, it is advisable to fully inspect the unit for any sign of transit

damage.

Check ‘SHOCKWATCH’ label for signs of rough handling prior to un-packing –

TOC 1500 User Manual

Page 10 2014 © Peak Scientific - Rev. 3A - 18.11.14

Any damage should be reported immediately to the carrier and Peak

Scientific or the Peak Partner from where the unit was purchased.

Follow the unpacking instructions posted on the side of the crate. It will require

two people to remove the unit from the shipping crate and to manoeuvre the

Generator onto the floor.

Please save the product packaging for storage or future shipment of the

Generator.

Note: Included with the Generator is a “Fittings Kit” containing mains

power leads for UK, EU and US also all the required fittings. Be careful not

to discard these with the packaging.

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