Omron Z500 Series Manuel utilisateur

Cat. No. Z159-E1-2 Note: Specifications subject to change without notice. Printed in Japan

0103-0.5C

Authorized Distributor:

Profile Measuring System

Z500

Operation Manual

Profile Measuring System Z500 Manual 2: Operation Manual

Manual

Cat. No. Z159-E1-2

About this Manual

Manual 1: Setup Manual

Installation

Wiring

Please read the following manuals carefully and be sure you understand the information provided

before attempting to install or operate the Z500.

This manual describes the hardware for the Z500

(Multi-Dimensional Controller) and how to install the

components.

Be sure to read this manual first.

Manual 2: Operation Manual

Starting the Z500

and Positioning

the Workpiece

Adjusting Images

Setting

Measurement

Conditions

and Executing

Outputting to

External Devices

SECTION 2 Basic Operations

This section describes how to start the Z500

and how to display images on the monitor.

SECTION 7 I/O Format

This section provides details on the inputs and outputs

used for communications with external devices via

terminal blocks or RS-232C.

• Communications settings

• I/O format

• Timing for communications

SECTION 3

Menus for Conversational Menu

• Basic settings required for measurement

• Measurement of consistent workpieces

Menus for Conversational Menu

Settings can be made easily by entering

information as requested - just as

though you are having a conversation

with the Z500.

SECTION 4 Menus for Expert Menu

• Customized settings

• Detailed settings

• Measurement of workpieces placed at different

positions

Menus for Expert Menu

More detailed setting, such as position

compensation for workpieces placed at

different positions, can be made.

Cat. No. Z159-E1-2

Multi-Dimensional Controller

Z500

Operation Manual

Manual

Cat.No. Z000-E1-1

Cat. No. Z158-E1-2

Multi-Dimensional Controller

Setup Manual

Manual

Cat.No. Z000-E1-1

Multi-Dimensional Controller

Z500

OMRON Corporation

Industrial Automation Company

Application Sensors Division

Sensing Devices and Components Division H.Q.

Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan

Tel:(81)75-344-7068 / Fax:(81)75-344-7107

Regional Headquarters

OMRON EUROPE B.V.

Sensor Business Unit

Carl-Benz Str. 4, D-71154 Nufringen,

Germany

Tel:(49)7032-811-0 / Fax:(49)7032-811-199

OMRON ELECTRONICS LLC

1 East Commerce Drive, Schaumburg, IL 60173

U.S.A.

Tel:(1)847-843-7900 / Fax:(1)847-843-8568

OMRON ASIA PACIFIC PTE.LTD.

83 Clemenceau Avenue, #11-01, UE Square,

239920 Singapore

Tel:(65)835-3011 / Fax:(65)835-2711

OMRON CHINA CO.,LTD.

BEIJING OFFICE

Room 1028, Office Building,

Beijing Capital Times Square,

No.88 West Chang'an Road,

Beijing, 100031 China

Tel:(86)10-8391-3005 / Fax:(86)10-8391-3688

Manual

INTRODUCTION

SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 7 SECTION 8

Multi-Dimensional Controller

Z500

Z500-MC10E/MC15E

Operation Manual

INTRODUCTION 2

SECTION 1

Features 9

SECTION 2

Basic Operations 19

SECTION 3

Menus for Conversational Menu 39

SECTION 4

Menus for Expert Menu 53

SECTION 5

Other Functions 109

SECTION 6

System Settings 143

SECTION 7

I/O Format 153

SECTION 8

Troubleshooting 183

INTRODUCTION

Special or Critical Applications

Z500

Operation Manual

INTRODUCTION

Special or Critical Applications

When the Z500 will be used in one of the conditions or applications listed below, allow extra safety mar-

gins in ratings and functions, add extra safety feature such as fail-safe systems, and consult your

OMRON representative.

• Operating conditions or environments which are not described in the manual

• Nuclear power control systems, railroad systems, aviation systems, vehicles, combustion systems,

medical equipment, amusement equipment, or safety equipment

• Other systems, machines, and equipment that may have a serious influence on lives and property and

require extra safety features

Product Availability

Some of the products listed may not be available in some countries. Please contact your nearest

OMRON sales office by referring to the addresses provided at the back of this manual.

Regulations and Standards

The Z500 complies with the international regulations and standards below:

• EC Regulations

EMC Directive: No.89/336/EEC

• EN Standards (European Standards)

EN61326:1997 + A1:1998 + A2:2001 (EMI:Class A)

any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written

permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because

OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject

to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON

assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use

of the information contained in this publication.

Z500

Operation Manual

INTRODUCTION

Table of Contents

INTRODUCTION

Table of Contents

INTRODUCTION.................................................................................... 3

Table of Contents......................................................................................................... 3

Precaution on Safety ................................................................................................... 5

Menus............................................................................................................................ 6

Editor's Note................................................................................................................. 8

SECTION 1

Features ............................................................................................... 9

1-1 Features of the Z500............................................................................................10

1-2 Operational Flow..................................................................................................14

SECTION 2

Basic Operations................................................................................ 19

2-1 Starting the Z500 and Displaying Images..........................................................20

2-2 Menu Operations ................................................................................................23

2-2-1 Input Device ...............................................................................................23

2-2-2 Screen Displays.........................................................................................24

2-2-3 Menu Tree ..................................................................................................25

2-2-4 Inputting Values ........................................................................................27

2-2-5 Adjustment Menu ......................................................................................28

2-3 Screen Types and Display Methods ..................................................................29

2-3-1 Image Monitor............................................................................................30

2-3-2 Profile Monitor ...........................................................................................33

2-3-3 Digital Monitor ...........................................................................................35

2-3-4 Trend Monitor ............................................................................................36

2-4 Saving Settings and Exiting the Z500................................................................37

SECTION 3

Menus for Conversational Menu....................................................... 39

3-1 Setting Measurement Conditions Using the Conversational Menus...............40

Step 1 Starting Conversational Menus ................................................................40

Step 2 Setting Basic Measurement Conditions ..................................................41

Step 3 Setting Measurement Contents ................................................................48

Step 4 Setting Measurement Conditions .............................................................49

Step 5 Setting Output Contents............................................................................50

Step 6 Starting Measurements .............................................................................51

3-2 Saving Settings and Exiting the Z500................................................................52

INTRODUCTION

Table of Contents

Z500

Operation Manual

INTRODUCTION

SECTION 4

Menus for Expert Menu...................................................................... 53

4-1 Setting Measurement Conditions Using the Expert Menus.............................54

Step 1 Starting Up Expert Menu and Entering Set Mode ..................................54

Step 2 Adjusting Images .......................................................................................56

Step 3 Position Compensation .............................................................................64

Step 4 Measurement Settings...............................................................................70

Step 5 Measurement Conditions ..........................................................................88

Step 6 Output Settings ........................................................................................100

Step 7 Performing Measurement........................................................................107

4-2 Saving Settings and Exiting the Z500..............................................................108

SECTION 5

Other Functions ............................................................................... 109

5-1 Executing Force-zero ........................................................................................110

5-2 Entering Display Mode ......................................................................................112

5-3 Changing the Screen Display ...........................................................................113

5-4 Changing Scenes ..............................................................................................125

5-5 Entering Tools Mode .........................................................................................128

5-6 Testing Measurement Performance (Test) ......................................................129

5-7 Checking the Line Beam Position (Surrounding image) ...............................135

5-8 Backing Up Data to a Computer.......................................................................136

SECTION 6

System Settings ............................................................................... 143

6-1 Entering System Mode ......................................................................................144

6-2 Setting RS-232C Communications Specifications (Comm) ..........................145

6-3 Environment Settings........................................................................................146

6-4 Downloading the Sensor Information to the Controller................................148

6-5 Compensating Installation Error (Slant correct).............................................149

6-6 Initializing the Z500 (Initialize) ..........................................................................151

6-7 Checking the System Version (Version) ........................................................152

SECTION 7

I/O Format ......................................................................................... 153

7-1 Terminal Blocks ................................................................................................. 154

7-2 RS-232C .............................................................................................................. 159

7-3 Analog Output....................................................................................................180

SECTION 8

Troubleshooting ............................................................................... 183

8-1 Troubleshooting ................................................................................................184

Index .................................................................................................. 187

Z500

Operation Manual

INTRODUCTION

Precaution on Safety

INTRODUCTION

Precaution on Safety

OMRON products are manufactured for use according to proper procedures by a qualified operator and

only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the

information provided with them. Failure to heed precautions can result in injury to people or damage to

property.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in

minor or moderate injury, or property damage.

WARNING Failure to read and understand the information provided in this manual may result in

personal injury or death, damage to the product, or product failure. Please read

each section in its entirety and be sure you understand the information provided in

the section and related sections before attempting any of the procedures or opera-

tions given.

INTRODUCTION

Menus

Z500

Operation Manual

INTRODUCTION

Menus

Menus for Conversational Menu

(OUT0 to OUT7)

P.152

P.37

P.149

P.151

P.145

P.49

P.50

P.52

P.48

P.43

P.41

P.70

P.72

P.70

P.86

P.78

P.84

P.87

P.74

P.70

P.76

P.40

P.51

P.144

P.136

P.135

P.129

P.128

P.44

*1:The same construction

as that for

Height

RS-232C P.105

P.103

P.100

P.112 *2*2:The hierarchy under

Display Mode varies

depending on the type

of screen being displayed.

P.88

P.59

P.63

P.88

P.96

P.90

Scn (0 to 15)

P.125

Set Start setting

Meas method

Measurement

region

Sensitivity

Meas set

Conditions

Output contents

End setting

Height

Step: 2 pts

Step: 3 pts

Edge position

Width

Edge center

Peak/bottom

Define

Change

Calibrate

Output

Delete

Run

Tools Test

Surrounding

image

Backup

System Comm

Slant correct

P.148Download

P.146Environment

Initialize

Version

Sensitivity

Details

Conditions # to avg

Trigger

Details

Analog

Output

Terminals

Display

Adjustment Menu p.28

Save

When

Define

has been selected, however,

setting of

Calibrate

is disabled.

Item and hierarchy that can be set

through only the adjustment menu

Z500

Operation Manual

INTRODUCTION

Menus

INTRODUCTION

Menus for Expert Menu

(OUT0 to OUT7)

P.37

P.145

P.100

P.64

P.70

P.56

P.88

P.65

P.69

P.56

P.63

P.70

P.58

P.59

P.88

P.96

P.90

RS-232C

P.100

P.105

P.103

P.70

P.72

P.86

P.78

P.84

P.87

P.74

P.70

P.76

(0 to15)

P.125

P.54

P.51

P.144

P.136

P.135

P.129

P.128

*1:The same construction

as that for

Height

P.112

*2:The hierarchy under Display Mode

varies depending on the type of screen

being displayed.

Scn

Set Image Meas method

Region

Sensitivity

Details

Compensatn Reference

Compensation

method

Meas set Height

Step: 2 pts

Step: 3 pts

Edge position

Width

Edge center

Peak/bottom

Define

Change

Calibrate

Output

Delete

Conditions

Run

Tools Test

Surrounding

image

Backup

System

# to avg

Trigger

Details

Output Analog

Terminals

Comm

Save

Display *2

Adjustment Menu p.28

When

Define

has been

selected, however,

setting of

Calibrate

disabled.

Item and hierarchy that can be set

through only the adjustment menu

P.152

P.149

P.151

Slant correct

P.148Download

P.146Environment

Initialize

Version

INTRODUCTION

Editor’s Note

Z500

Operation Manual

INTRODUCTION

Editor’s Note

Visual Aids

The following headings appear in the left column of the manual to help you

locate different types of information.

NOTICE Indicates information required to take full advantage of the functions and

performance of the product. Incorrect application methods may result in the loss

of damage or damage to the product. Read and follow all precautionary

information.

CHECK Indicates points that are important in using product functions or in application

procedures.

REFERENCE Indicates where to find related information.

TwoSensor Indicates information required when using 2 sensors.

HELP Indicates information helpful in operation.

Notation

Screen Messages In this manual, screen message are given in bold/italic.

E.g.: System

System/Backup means the Menu is hierarchical.

OMRON Product References

All OMRON products are capitalized in this manual. The world "Unit" is also

capitalized when it refers to an OMRON product, regardless of whether or not it

appears in the proper name of the product.

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