OMCR B01.15 Manuel utilisateur

Use and maintenance manual complete of

EC conformity declaration

LIFTING BRACKET

WITH LIFTING PIN

FCA

Article numbers: B01.15 - B02.42

San Maurizio C.se - 16/12/2020 www.omcr.it

Via Quarantelli 8 -10077 - S. Maurizio C.se - Italy

T+39 011 996 46 11 - F+39 011 996 46 46

C.F./P.IVA 07677130010

info@omcr.it - www.omcr.it

ENGLISH ITALIAN GERMAN SPANISH FRENCH

2. Use and maintenance manual B01.15-B02.42 San Maurizio C.se - 16/12/2020 www.omcr.it

INDEX

1. RISKS EVALUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2. SYMBOLS AND WARNINGS CLASSIFICATION . . . . . . . . . . . . . . . . . . . . .3

3. USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4. HANDLING AND STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

EC CONFORMITY DECLARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

3. Use and maintenance manual B01.15-B02.42 San Maurizio C.se - 16/12/2020 www.omcr.it

1. RISKS EVALUATION

The matters of following pages refer to a classic use of lifting brackets and they can’t forecast unspecified

applications. For this reason each user must provide to his own risks evaluation and he must consider this

manual as general reference support and as a summary of possible matters. To define the employ-procedures,

to spread information and to check the compliance of these ones it’s a duty and a responsibility of the user.

The lifting brackets have to be used as couplets for ropes and chains and they allow users to make on safety the

following actions: LIFTING / HANDLING / OVERTURNING; the material, the production and the quality-check

of all OMCR lifting pins comply with the Directive 2006/42/EC requirements; all OMCR lifting elements have

been tested with a static safety factor even to a minimum 1.5, all materials have been analyzed according to

UNI EN 10204, samples of all materials have been subjected to tensile stress test according to UNI EN 10002.

Calculations and risk assessments have been made according to FCA norms.

An improper or opposed use in reference to the prescriptions treated in this manual, deletes this EC

conformity declaration and relieves OMCR from any responsibility.

WARNING

According to ISO 3864-2, ANSI Z535.6, ANSIZ535.4 norms, in this manual are classified the following safety

messages and symbols:

2. SYMBOLS AND WARNINGS CLASSIFICATION

WARNING

NOTE

It indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

It indicates a hazardous situation which, if not avoided, could result

in minor or moderate injury.

It indicates advices on use or other especially helpful informations.

It indicates general warning symbol.

It indicates hazard of crushing consequent to an accidental fall or overturning

of the load.

It indicates hazard of crushing.

It indicates musculoskeletal disorders for the handling of the loads.

It indicates forbidden actions or uses.

It indicates mandatory actions to avoid hazards.

It indicates that it is forbidden to stop or to transit.

4. Use and maintenance manual B01.15-B02.42 San Maurizio C.se - 16/12/2020 www.omcr.it

3. USE

NOTE

ANGLE REDUCTION FACTOR OF THE

NOMINAL CAPACITY LOAD

0°≤β≤40° 1

40°<β≤50° 0.84

50°<β≤60° 0.65

SYMMETRIC SLING EXAMPLE

(RECOMMENDED CONDITION)

Each lifting / handling / overturning operations must be executed by qualified and instructed

worker; the lifting, handling or turnover’ officers must use individual guard equipment.

WARNING

3.1

Before each lifting / handling / overturning officers have to choose the most suitable sling

to ensure a safe suspension with a correct load balance. A wrong sling method can modify

the real capacity load of the ropes/chains and lifting accessories. In the following table you

can verify the reduction of the nominal capacity load related to the sling angles in order to

preserve the minimum safety factor.

WARNING

3.2

3.2.1 - LIFTING

G= Die load center

β= Rope angle from vertical

NOTE: lifting with β>60° is not provided

DIE AXIS

Refer to EN818-06 norm to define symmetric and asymmetric sling method: for asymmetric sling, the whole load

should be supported by only two rope/chain wings.

5. Use and maintenance manual B01.15-B02.42 San Maurizio C.se - 16/12/2020 www.omcr.it

3.2.2 - OVERTURNING

ANGLE REDUCTION FACTOR OF THE

NOMINAL CAPACITY LOAD

0°≤β≤40° 1

40°<β≤50° 0.84

50°<β≤60° 0.65

SYMMETRIC SLING EXAMPLE

(RECOMMENDED CONDITION)

G= Die load center

β= Rope angle from vertical

NOTE: overturning with β>60° is not provided

WARNING

DIE AXIS

The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.

G= Die load center

β= Minimum rope angle from vertical

β1 = Maximum rope angle from vertical

REDUCTION FACTOR OF THE NOMINAL

CAPACITY LOAD

0.5

ASYMMETRIC SLING EXAMPLE

(β1>β)

6. Use and maintenance manual B01.15-B02.42 San Maurizio C.se - 16/12/2020 www.omcr.it

ANGLE REDUCTION FACTOR OF THE

NOMINAL CAPACITY LOAD

β<15°

β>40°

β1-β>15°

0.5

ASYMMETRIC SLING EXAMPLE

(β1>β)

G= Die load center

β= Minimum rope angle from vertical

β1 = Maximum rope angle from vertical

WARNING

The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.

WARNING

3.2.3

The die overturning is allowed only parallel with lifting pin axis.

7. Use and maintenance manual B01.15-B02.42 San Maurizio C.se - 16/12/2020 www.omcr.it

LIFTING

BRACKET ART.

NUM.

NR. SCREWS SCREWS DIN

912 CL. 8.8 CLAMPING COUPLE

[Nm]

B01.15.0600 4 M12x45 87,28

B01.15.1000 4 M16x55 210,8

B01.15.2000 4 M20x80 411,9

B01.15.4000 6 M16x45 210,8

B01.15.7000 6 M20x60 411,9

Pic.1DIE AXIS

LIFTING PIN B02.42.

BARRIER TO AVOID

THE WRONG PINS INSERTION

SCREWS DIN 912 CL. 8.8

PIN INSERTION DIRECTION

WARNING

The missing respect of the prescriptions included in this manual may cause the accidental fall of the load.

WARNING

3.3

At the moment of the use, check the correct screws clamping and the use of screws with the

required lengths; in the following table are written down screws and clamping couples for the

fixing of the lifting brackets; it is recommended to use threadlocker LOCTITE 243 or lock

washers.Absolutely ensure a minimum screws clamping of 1 x Ø screw.

Example: for M36 screws use a minimum clamping of 36 mm.

B01.15. lifting brackets should be mounted on steel plates (minimum quality Fe510, S355).

It is recommended to provide barriers to avoid the wrong pins insertion (see Pic.1).

WARNING

3.4

3.4.1 - APPLICATION ON FLAT SURFACE

8. Use and maintenance manual B01.15-B02.42 San Maurizio C.se - 16/12/2020 www.omcr.it

Before each lifting / handling / overturning of the die be sure about the correct insertion

of the lifting pin that has to be ABSOLUTELY assembled with the safety ring positioned

in direction of the die axis: after inserting it, be sure that the safety ring is misaligned in

reference to the hole so that the pin accidental extraction is avoided; check the movement

of the safety ring by verifying the eccentricity “E” in reference to the pin (see Pic.2).

WARNING

3.5

Before each lifting / handling / turnover check that the lifting brackets capacity load is in

compliance with the die weight; the maximum capacity load, the work order number, the

constructor label and the EC conformity mark are indelibly marked on the lifting pins and

over the lifting brackets. NOTE: the work order numbers of lifting brackets and pins are not

necessarily corresponding (see Pic.3).

WARNING

3.6

Pic.3

MAXIMUM CAPACITY LOAD

EC MARK

CONSTRUCTORPRODUCT CODE

LIFTING PIN MARK

Pic.2

LIFTING

BRACKET

ART. NUM.

LIFTING PIN

ART. NUM.

B01.15.0600 B02.42.15

B01.15.1000 B02.42.20

B01.15.2000 B02.42.25

B01.15.4000 B02.42.33

B01.15.7000 B02.42.43

9. Use and maintenance manual B01.15-B02.42 San Maurizio C.se - 16/12/2020 www.omcr.it

In case of lifting and handling, the lifting bracket capacity load should be at least 1/2 of the whole die weight.

(upper half-die + lower half-die).

Example: Die weight 8.000 kg - minimum lifting bracket capacity load: 8.000 / 2 = 4.000 kg

In case of half-die overturning the lifting bracket capacity load should be at least 1/2 of the half-die weight.

Example: Half-die weight 4.000 kg - minimum lifting bracket capacity load: 4.000 / 2 = 2.000 kg

Before each lifting / handling / overturning of the die, check that the chosen sling system

(rope/chain, hook, etc.) doesn’t present any defect or deformation to make it unsafe;

otherwise replace immediately the damaged parts.

WARNING

3.7

To prevent the pin accidental extraction, don’t make lifting / handling / overturning with sling

angle bigger than 90° from the horizontal level (see Pic.4).

WARNING

3.8

DIE AXIS DIE AXIS

Pic.4

MAX 90°

MIN 50°

< 50°

Before each lifting / handling / overturning of the die be sure that:

the ropes / chains are secured in correct way;

the ropes / chains are not in contact with cutting edge;

the ropes / chains are not hooked to the die corners.

WARNING

3.9

10. Use and maintenance manual B01.15-B02.42 San Maurizio C.se - 16/12/2020 www.omcr.it

LIFTING

BRACKET

ART. NUM.

WEIGHT (kg)

lifting pin included

B01.15.0600 2,20

B01.15.1000 3,00

B01.15.2000 7,50

B01.15.4000 10,50

B01.15.7000 22,00

Pic.5

Don’t stand or transit nearby the load during lifting, handling or overturning operations (see

Pic.5). In case of accidental release of the load there may be risks of injury.

WARNING

3.10

4. HANDLING AND STORAGE

4.2 If not used the lifting brackets must be stored far from wet and preserved from oxidation by appling

protective oil.

In the following table are written OMCR B01.15. lifting brackets weights; the lifting

brackets must be handled in compliance with the current norms concerning the

movement by hand of the loads.

WARNING

4.1

At the moment of the assembling, carefully clean the contact surfaces between lifting

brackets and steel plates.

The presence of oil or dirt on the contact surface between the lifting bracket and the mold

holder plate may compromise the correct functioning of the lifting bracket

WARNING

4.2.1

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