Olivetti ZU-606 Manuel utilisateur

ZU-606

Option Printer

SERVICE MANUAL

Code Y111420-1

PUBLICATION ISSUED BY:

Olivetti S.p.A.

77, Via Jervis - 10015 Ivrea (TO)

Italy

ZU-606OUTLINEMAINTENANCEADJUSTMENT / SETTING

Field Service Ver. 1.0 Jul. 2009

CONTENTS

ZU-606

OUTLINE

1. PRODUCT SPECIFICATIONS ................................................................................ 1

MAINTENANCE

2. PERIODICAL MAINTENANCE PROCEDURE ....................................................... 5

2.1 Punch section ....................................................................................................... 5

2.1.1 Replacing the punch scraps conveyance motor (M7) ................................... 5

2.1.2 Replacing the punch clutch (CL1)................................................................. 6

3. OTHER MAINTENANCE ITEM ............................................................................... 8

3.1 Items not allowed to be disassembled and adjusted ............................................ 8

3.2 Disassembly/reassembly parts list...................................................................... 10

3.3 Disassembly/reassembly procedure................................................................... 11

3.3.1 Rear cover................................................................................................... 11

3.3.2 Upper cover................................................................................................. 12

3.3.3 Right cover .................................................................................................. 12

3.3.4 Front cover .................................................................................................. 13

3.3.5 Z folding unit................................................................................................ 14

3.3.6 Punch unit ................................................................................................... 17

3.3.7 Z folding/conveyance unit............................................................................ 18

3.3.8 Punch motor (M4) ....................................................................................... 20

3.3.9 Main motor (M6).......................................................................................... 21

3.3.10 Registration motor (M1) .............................................................................. 23

3.3.11 Punch shift motor (M5)................................................................................ 24

3.3.12 Main motor cooling fan (FM1) ..................................................................... 25

3.3.13 ZU control board (ZUCB) ............................................................................ 26

3.3.14 Paper size detect board (PSDTB)............................................................... 26

ADJUSTMENT/SETTING

4. HOW TO USE THE ADJUSTMENT SECTION..................................................... 27

5. MECHANICAL ADJUSTMENT ............................................................................. 28

5.1 Gate solenoid/Lw adjustment ............................................................................. 28

5.2 1st folding skew adjustment................................................................................ 29

5.3 2nd folding skew adjustment............................................................................... 31

5.4 2nd stopper position adjustment......................................................................... 32

ZU-606

OUTLINEMAINTENANCEADJUSTMENT / SETTING

Field Service Ver. 1.0 Jul. 2009

Blank Page

Field Service Ver. 1.0 Jul. 2009 1. PRODUCT SPECIFICATIONS

ZU-606OUTLINE

OUTLINE

1. PRODUCT SPECIFICATIONS

A. Type

B. Functions

Type Z-folding multi punching device

Punch Punching method Reciprocal punching method (punching each paper)

No. of holes Metric area : 2 holes/4 holes (switched automatically)

Inch area : 2 holes/3 holes (switched automatically)

Hole diameter Metric area : 6.5 mm± 0.5 mm

Inch area : 8.0 mm± 0.5 mm

Hole position

Folding method Buckle folding method with the roller pair

A07TT1C012AA

Hole pitch Metric area :

80 mm± 0.5 mm

Inch area :

108 mm± 0.5 mm

Metric area : 11.0 mm± 5 mm

Inch area : 9.5 mm± 5 mm

Center of the

paper

Inch area : 9.5 mm± 5 mm

Metric area : 11.0 mm± 5 mm

Center of the

paper

Center of the

paper

Hole pitch 108 mm± 0.5 mm

Hole pitch 21 mm± 0.5 mm

Hole pitch 70 mm± 0.5 mm

Hole pitch 21 mm± 0.5 mm

Hole pitch 108 mm± 0.5 mm

Y111420-1Service Manual

1. PRODUCT SPECIFICATIONS Field Service Ver. 1.0 Jul. 2009

ZU-606

OUTLINE

Z-folding Folding length

*1: Only for the Taiwan market

Folding precision

Folding Folding length

Folding precision

A07TT1C010AA

Paper size L (mm) a (mm)

A3 209 or less

4 ± 2

B4 181 or less

11 x 17 215 or less

8K *1 194 or less

A07TT1C011AA

1st folding 2nd folding

2 mm or less 2 mm or less

A07TT1C003AA

Paper size L (mm)

8-1/2x 14 263 or less

A07TT1C004AA

2 mm or less

Service Manual Y111420-1

Field Service Ver. 1.0 Jul. 2009 1. PRODUCT SPECIFICATIONS

ZU-606OUTLINE

C. Type of paper

Maximum tray capacity (80 g/m2) The maximum number of sheets for the FS main tray at the Z-

folding operation

• Z-folding continuous: Max. 30 sheets

• Z-folding/stapling: See the table below

No. of sheets per staple No. of set on

the main tray

No. of fold sheets No. of unfold

sheets

1 sheet 1 to 40 sheets 20 set

41 to 90 sheets 10 set

2 sheets 1 to 80 sheets 10 set

3 sheets 1 to 70 sheets 4 set

4 sheets 1 to 60 sheets 3 set

5 sheets 1 to 50 sheets 2 set

6 sheets or greater Not guaranteed

No punch mode Same as the main body.

Punch mode Paper size

• Combination with the folding/saddle stitching mode is not available.

Metric area 2holes:

A3, B4, A4, A4S, B5, B5S, A5, A5S,

8K *1, 16K *1, 16KS *1,

8 x 13, 8-1/2x 13, 8-1/4x 13, 8-1/8x 13-1/4

4holes:

A3, B4, A4, B5, 8K *1, 16K *1

*1: Only for the Taiwan market

Inch area 2holes:

11 x 17, 8-1/2x 14, 8-1/2x 11, 8-1/2x 11S,

5-1/2x 8-1/2, 5-1/2x 8-1/2S, 7-1/4x 10-1/2, 7-1/4x 10-1/2S

3holes:

11 x 17, 8-1/2x 11

Type of paper 64 to 90 g/m2of the high-quality paper and the plain paper

• Special paper is not guaranteed. The punching of label

paper, tab paper, OHP paper, blueprint master and bind-

ing-holed paper are not allowed.

Z-folding mode Paper size A3, B4, 11 x 17, 8-1/2x 14, 8K

• For B4 paper (including the mix of the paper), the com-

bination with the stapling mode is not available.

Type of paper 64 to 90 g/m2of the high-quality paper and the plain paper

• Special paper is not supported. Label paper, tab paper,

transparency film, paper, holed paper, and low stiffness

paper are not supported in Z-folding mode.

Folding mode Paper size 8-1/2x 14

Type of paper 64 to 90 g/m2of the high-quality paper and the plain paper

• Special paper is not supported. Label paper, tab paper,

transparency film, paper, holed paper, and low stiffness

paper are not supported in folding mode.

Y111420-1Service Manual

1. PRODUCT SPECIFICATIONS Field Service Ver. 1.0 Jul. 2009

ZU-606

OUTLINE

D. Maintenance

E. Machine specifications

F. Operating environment

NOTE

• These specifications are subject to change without notice.

Paper curling

a : Excluding the OHP paper : Amount of curl: 15 mm or less

OHP paper : Amount of curl: 10 mm or less

A07TT1C006AA

5 sheets of paper immediately after the printing

Maintenance Same as the main body.

Machine service life Same as the main body.

Power requirements 100 to 240 VAC (automatic switching)

DC5 V (supplied from the main body)

Max. power

consumption

120 W or less

Dimensions 169 mm (W) x 660 mm (D) x 1027.5 mm (H)

6.65 inch (W) x 25.98 inch (D) x 40.45 inch (H)

Weight 45 kg (99.21 lb)

Temperature 10 to 30 °C

Humidity 15 to 85 % RH (with no condensation)

Service Manual Y111420-1

Field Service Ver. 1.0 Jul. 2009 2. PERIODICAL MAINTENANCE PROCEDURE

ZU-606MAINTENANCE

MAINTENANCE

2. PERIODICAL MAINTENANCE PROCEDURE

2.1 Punch section

2.1.1 Replacing the punch scraps conveyance motor (M7)

A. Periodical replaced parts/cycle

• Punch scraps conveyance motor: Every 1,000,000 counts

B. Procedure

1. Remove the Z folding unit.

See P.14

2. Disconnect the connector [1] and

remove two screws [2], and remove

the punch scraps conveyance motor

assy [3].

3. Remove two screws [1], and remove

the punch scraps conveyance motor

[2].

4. Reinstall the above parts following the removal steps in reverse.

A07TF2C511DA

[3]

[1]

[2]

A07TF2C011DA

[1]

[2]

Y111420-1Service Manual

2. PERIODICAL MAINTENANCE PROCEDURE Field Service Ver. 1.0 Jul. 2009

ZU-606

MAINTENANCE

2.1.2 Replacing the punch clutch (CL1)

A. Periodical replaced parts/cycle

• Punch clutch: Every 1,000,000 counts

B. Procedure

1. Remove the Z folding unit.

See P.14

2. Remove the punch unit.

See P.17

3. Cut three wiring harness bands [1].

NOTE

• When bind the wiring harness band

[1], face them to the arrow-marked

direction [2] to avoid the contact

with the conveyance section of the

main body.

4. Remove two screws [1], and remove

the punch motor assy [2].

NOTE

• When reinstalling the punch motor

assy [2], press the punch motor

gear [3] to the gear [4]. Be sure to

check that the gears rotate

smoothly and there is appropriate

backlash.

A07TF2C023DA

[1]

A07TF2C024DA

[1]

[2]

A07TF2C012DA

[2][1][4]

[3] [1]

Service Manual Y111420-1

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