Northern Industrial Tools 999364 Manuel utilisateur

2000-LB. ATV WINCH

OWNER’S MANUAL

WARNING: Read carefully and understand all

INSTRUCTIONS before operating. Failure to follow the

safety rules and other basic safety precautions may result

in serious personal injury.

Item #999364

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Thank you very much for choosing a NORTHERN TOOL + EQUIPMENT CO., INC. Product! For

future reference, please complete the owner’s record below:

Model: _______________ Purchase Date: _______________

Save the receipt, warranty and these instructions. It is important that you read the entire manual

to become familiar with this product before you begin using it.

This machine is designed for certain applications only. Northern Tool + Equipment cannot be

responsible for issues arising from modification. We strongly recommend this machine is not

modified and/or used for any application other than that for which it was designed. If you have

any questions relative to a particular application, DO NOT use the machine until you have first

contacted Northern Tool + Equipment to determine if it can or should be performed on the

product.

For technical questions please call 1-800-222-5381.

INTENDED USE

This winch is equipped with a permanent magnet motor and is designed for intermittent-duty

winching. The winch is not designed to be used in industrial or hoisting applications and the

manufacturer does not warrant it to be suitable for such use.

Freespool clutch is operated by a pull and turn knob which disengages the gearbox to allow the

wire rope to be pulled out without using electric power. A tension plate presses wire rope to

reduces backlash and snarling when pulling out the wire rope. Winch allows wide variety of

mounting options.

TECHNICAL SPECIFICATIONS

Item Description

Max. load 2000 lbs. (906kg)

Motor 12V with 0.85 HP

Wire rope 5/32" x 49' (4mm x 15m)

Gear ratio 153:1

PACKING LIST

This carton contains the following items. Please unpack carefully.

Read all instructions before beginning.

Description Quantity

Winch assembly with wire rope 1

Circuitassembly 1

Hand saver bar 1

Mounting Kit 1

Assembly and operation instructions 1

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ROLLING LOAD CAPACITY

Slope 10%(6°) 20%(11°) 30%(17°) 100%(45°)

Lbs 9804 6920 5154 2570

KG 4446 3138 2337 1165

Rating assume a 10% coefficient of friction.

•A 10% slope is a rise of one foot in ten feet. Slope in approximate degrees is shown above.

•All loads shown are for single-line operation. Double-line operation with optional pulley block

approximately doubles capacity of winch.

PERFORMANCE

Wire Rope Layer Max. Pulling Lbs. Max. Pulling Kg.

1 2000 906

2 1630 740

3 1380 620

4 1190 540

5 1050 470

6 940 420

Load Speed Motor Current Amps

Lbs. Kg. Ft/min

M/min 12V 24V

0 0 10.5

3.2 8 NA

500 227 9.2

2.8 30 NA

1000 454 7.5

2.3 60 NA

1500 680 5.9

1.8 90 NA

2000 906 4.2

1.3 118 NA

Based on first layer performance

Dimensions:

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GENERAL SAFETY RULES

WARNING: Read and understand all instructions. Failure to follow all instructions listed

below may result in electric shock, fire and/or serious injury.

WARNING: The warnings, cautions, and instructions discussed in this instruction

manual cannot cover all possible conditions or situations that could occur. It must be

understood by the operator that common sense and caution are factors which cannot be built into

this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS

WORK AREA

•Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause

accidents.

•Do not use your winch where there is a risk of causing a fire or an explosion; e.g. in the

presence of flammable liquids, gasses, or dust. Electrical components create sparks, which may

ignite the dust or fumes.

•Keep children and bystanders away while operating a winch. Distractions can cause you to

lose control, so visitors should remain at a safe distance from the work area.

•Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in

your work area, particularly those hazards below the work surface hidden from the operator’s

view that may be unintentionally contacted and may cause personal harm or property damage.

•Be alert of your surroundings. Using a winch in confined work areas may put you

dangerously close to cutting tools and rotating parts.

•

PERSONAL SAFETY

•Stay alert, watch what you are doing and use common sense when operating a winch. Do not

use a winch while you are tired or under the influence of drugs, alcohol or medication. A

moment of inattention while operating winches may result in serious personal injury.

•Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught

in moving parts.Air vents often cover moving parts and should be avoided.

•Use safety apparel and equipment. Use safety goggles or safety glasses with side shields

which comply with current national standards, or when needed, a face shield. Use as dust mask

in dusty work conditions. This applies to all persons in the work area. Also use non-skid safety

shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.

•Do not overreach. Keep proper footing and balance at all times.

•Remove adjusting keys or wrenches before connecting to the power supply or turning on the

winch. A wrench or key that is left attached to a rotating part of the winch may result in personal

injury.

•Your winch is a very powerful machine. If used unsafely or improperly, there is a possibility that

property damage or personal injury could result.

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WARNING:

FOR HEAVY LOADS (TO KEEP THE WINCH FROM

STALLING), USE A PULLY BLOCK TO REDUCE THE LOAD

ON THE WIRE ROPE.

1. Maximum working load capacity is on the wire rope first layer closest to the drum. DO NOT

OVERLOAD. DO NOT ATTEMPT PROLONGED PULLS AT HEAVY LOADS. Overloads can

damage the winch and/or the wire rope and create unsafe operating conditions. FOR LOADS

OVER 1000 POUNDS (454KG), WE RECOMMEND THE USE OF THE OPTIONAL PULLEY

BLOCK TO DOUBLE LINE THE WIRE ROPE (Figure 2). This reduces the load on the winch

and the strain on the wire rope by approximately 50%. Attach hook to load bearing part. THE

VEHICLE ENGINE SHOULD BE RUNNING DURING WINCH OPERATION. If considerable

winching is performed with the engine off, the battery may be too weak to restart the engine.

2. AFTER READING AND UNDERSTANDING THIS MANUAL, LEARN TO USE YOUR WINCH.

After installing the winch, practice using it when the need arises.

3. DO NOT “move” your vehicle to assist the winch in pulling the load. The combination of the

winch and vehicle pulling together could overload the wire rope and the winch.

4. ALWAYS STAND CLEAR OF WIRE ROPE, HOOK AND WINCH. IN THE UNLIKELY EVENT

OF ANY COMPONENT FAILURE, IT IS BEST TO BE OUT OF HARM’S WAY.

5. INSPECT WIRE ROPE AND EQUIPMENT REQUENTLY. A FRAYED WIRE ROPE WITH

BROKEN STANDS SHOULD BE REPLACED IMMEDIATELY. Always replace wire rope with

the manufacturer’s identical replacement part (see replacement parts list). Periodically check

the winch installation to ensure that all bolts are tight.

6. USE HEAVY LEATHER GLOVES when handling wire rope. DO NOT LET WIRE ROPE

SLIDE THROUGH YOUR HANDS EVEN WHEN WEARING GLOVES.

7. NEVER WINCH WITH LESS THAN 5 TURNS OF wire rope AROUND THE WINCH DRUM

since the wire rope end fastener will NOT withstand a load.

8. KEEP CLEAR OF WINCH, TAUT WIRE ROPE AND HOOK WHEN OPERATING WINCH.

Never put your finger through the hook. If your finger should become trapped in the hook, you

could lose your finger. ALWAYS USE THE HANDSAVER BAR when guiding the wire rope in or

out (Figure 3).

Page of 156

9. NEVER HOOK THE WIRE ROPE BACK ONTO ITSELF because you could damage the

wire rope. Use a nylon sling (Figure 4).

10. It is a good idea to lay a heavy blanket or jacket over the wire rope near the hook end when

pulling heavy loads (Figure 5). If a wire rope failure should occur, the cloth will act as a damper

and help prevent the rope from whipping. NOTE: Figs. 5 and 6 are for illustration only; this

model winch is for use with ATVs, not trucks or cars.

11. NEVER USE YOUR WINCH FOR LIFTING OR MOVING PEOPLE.

12. Your winch is not designed or intended for overload hoisting operations.

13. AVOID CONTINUOUS PULLS FROM EXTREME ANGLES as this will cause the wire rope to

pile up at one end or the drum. This can jam the wire rope in the winch, causing damage to the

rope or the winch.

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14. NEVER OBSCURE THE WARNING INSTRUCTION LABELS.

15. Always operate winch with unobstructed view of the winching operation.

16. Equipment such as tackle, hooks, pulley blocks, straps, etc. Should be sized to the winching

task and should be periodically inspected for damage that could reduce their strength.

17. NEVER RELEASE FREESPOOL CLUTCH WHEN THERE IS A LOAD ON THE WINCH.

18. STORE THE REMOTE PENDANT ASSEMBLY IN SAFE PLACE when not in use to prevent

use by children or other unauthorized persons.

19. ALWAYS UNPLUG THE REMOTE PENANT AND DISCONNECT WINCH POWER LEADS TO

BATTERY BEFORE WORKING IN OR AROUND THE FAIRLEAD OR WINCH DRUM so that

the winch cannot be turned on accidentally.

20. When moving a load, slowly take up the wire rope slack until it becomes taut. Stop, recheck all

winching connections. Be sure the hook is properly seated. If a nylon sling is used, check the

attachment to the load.

21. When using your winch to move a load, place the vehicle transmission in neutral. Set vehicle

parking brake and chock all wheels.

22. DO NOT USE THE WINCH TO HOLD LOADS IN PLACE. Use other means of securing loads

such as tie down straps

23. USE ONLY FACTORY-APPROVED SWITCHES, REMOTE CONTROLS AND ACCESSORIES.

USE of non-factory approved components may cause injury or property damage and could void

your warranty.

24. DO NOT MACHINE OR WELD ANY PART OF THE WINCH. Such alterations may weaken the

structural integrity of the winch and could void your warranty.

25. KEEP THE LOAD STEADY AND HAVE CONTROL AT ALL TIMES. Never allow a load to

swing or move from side to side.

26. Use caution when pulling or lowering a load up and down a ramp or incline. Keep people, pets

and property clear of the path of the load.

WARNING: DO NOT CONNECT WINCH TO A 110V AC HOUSE CURRENT OR 220V

POWER SOURCE AS WINCH BURNOUT OR FATAL SHOCK MAY OCCUR

TOOL USE AND CARE

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•Do not force the winch. Winches do a better and safer job when used in the manner for which

they are designed. Plan your work, and use the correct winch for the job.

•Never use a winch with a malfunctioning switch. Any winch that cannot be controlled with the

switch is dangerous and must be repaired by an authorized service representative before using.

•Disconnect battery leads from winch and place the switch in the locked or off position before

servicing, adjusting, installing accessories or attachments, or storing. Such preventive safety

measures reduce the risk of starting the winch accidentally.

•Store idle winches. When winch is not in use, store it in a dry, secure place out of the reach of

children. Inspect winch for good working condition prior to storage and before re-use.

•Keep guards in place and in working order.

•Never leave winch running unattended.

ASSEMBLY

Correct installation of your winch is required for proper operation. Mounting kits are available for

most popular vehicles.

Detailed Mounting instructions are provide with each mounting kit.

Read and follow directions carefully to ensure proper winch alignment and trouble free operation.

NOTICE:

This winch must be mounted with the wire rope in the underwind

direction. Improper mounting could damage your winch and void

your warranty.

Step (1)

Install mounting plate or structural support for winch.

Step (2)

Mount the winch to the mounting base plate or the mount that you have designed. Typical mount is

to a flat surface capable of handing the load. The M8 ×1.25×35mm mounting bolts supplied are the

correct length for use with up to a 1/4" (6.3mm).

CAUTION! Do not substitute any strength grade weaker than ISO grade 8.8.

Disconnect the vehicle battery leads.

WARNING! Batteries contain gasses which are flammable and explosive. Wear eye

protection during installation and remove all metal jewelry. Do not lean over battery while

making connections.

Step (3)

Refer to Figure 7 for winching wiring diagram.

Connect the short red wire to the motor positive terminal and the short black wire to the motor

negative terminal.

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Connect the long red wire to the battery positive terminal and the long back wire to the battery

negative terminal.

Note: Be sure the wires are connected properly. If the wires are incorrectly connected, the motor

will reverse.

Step (4)

Pull and turn the freespool clutch knob to the “Free” position (Figure 8). Pull several feet of wire

rope off the drum. Return the clutch lever back to the “Engage” position. Activate the winch in cable

out mode to check drum rotation direction. If the drum rotates in the wrong direction, recheck your

wiring.

FREESPOOL OPERATION

Pull and turn the clutch knob to the “Free” position as shown in Figure 8. If there is a load on the

wire rope, the clutch knob may not pull out easily. DO NOT FORCE THE CLUTCH KNOB. Release

tension by reversing the winch in short jogs (using the remote), reducing enough tension to allow

the clutch knob to be pulled out. Release the clutch, pull out the wire rope and secure to anchor or

load. Check that there are at least five (5) turns of wire rope left on the drum. Re-engage the drum

by returning the clutch knob to the “Engaged” position (Figure 8).

WARNING: Clutch must be fully engaged before winching. Never engage clutch knob while

drum is turning.

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EXTENDING THE LIFE OF YOUR WINCH

1. KEEP THE WIRE ROPE TIGHTLY WOUND ON THE DRUM. Do not allow the wire rope to

become loosely wound. A loosely wound spool allows a wire rope under load to work its way

down into the layers of wire rope on the drum. When this happens, the wire rope may become

wedged within the body of the windings damaging the wire rope. To prevent this problem, keep

the wire rope tightly and evenly wound on the drum at all times. A good practice is to rewind the

wire rope under tension after each use. One way to do this is to attach the hook to a stationary

object at the top of a gradual incline and winch your vehicle up the incline.

2. DO NOT ALLOVE WINCH MOTOR TO OVERHEAT. Remember, the winch is for intermittent

use only. During long or heavy pulls, the motor will get hot. At 1600 Ibs. (727kgs) allow motor to

cool after 20 seconds of “ON” time. At loads less than 700 Ibs. (318kgs) allow to cool after 2

minutes of “ON” time. KEEP THE ENGINE RUNNING TO RECHARGE THE BATTERY during

this break.

3. USE PULLEY BLOCK FOR HEAVY LOADS. To maximize winch and wire rope life, use a pulley

block to double-line heavier loads (Figure 2).

4. The pull required to start a load moving is often much greater than the pull required to keep it

moving. AVOID FREQUENT STOPSAND STARTS during pull.

5. PREVENT KINKS BEFORE THEY OCCUR (Figure 9).

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