Neopost PF-90 Manuel
PF-90 / PF-80
FOLDER
OPERATOR GUIDE
Rev. 6/10
© 2009 Neopost USA Inc. All rights reserved.
Limitations of this Document
The information presented herein is subject to change. Neopost USA Inc. ASSUMES NO LIABILITY WHATSOEVER FOR ANY
LOSSES OR DAMAGES RESULTING FROM USE OF THIS INFORMATION
SUBJECT PAGE
DESCRIPTION 1
SPECIFICATION 1
UNPACKING & SETUP 2
CONTROL PANEL 4
OPERATION 5
INTERFACE MENU 7
BATCH COUNTING 8
PF-80 CUSTOM FOLD SETUP 10
PF-90 CUSTOM FOLD SETUP 11
OPERATOR SETTINGS 14 - 17
Language 14
Standard Fold override 15
Stacker Override ( PF-90 only ) 16
Test Sheet Setting 17
Default Settings 17
MULTI-SHEET FEEDING 18
CROSS FOLDING 19
PF-80 STACKER WHEEL POSITIONING CHART 19
THICK PAPER / HIGH SPEED MODE 20
REMOVING INFEED TIRES 20
OPERATOR MAINTENANCE 21
TROUBLE SHOOTING 22
TABLE OF CONTENTS
© 2009 Neopost USA Inc. All rights reserved.
© 2009 Neopost USA Inc. All rights reserved.
DESCRIPTION
The PF-90 / PF-80 Folder is designed to perform a wide variety of folds using a variety of paper weights. The fold tables
are automatically adjusted for standard folds and custom folds. Documents that are 8 ½” x 11”/14” and 11” x 17” (A5,
A4, A3, B4, B5 & B6) are detected by sensors on the in-feed tray. Batch counting, self-centering side guides, and the
capability to cross-fold are added features. There are six pre-programmed standard folds and up to 35 custom folds
available. The folder will automatically stop after the last document has been folded.
SPECIFICATIONS
Speed: Standard Mode: Up to 16,450/hour, depending on fold type
Thick Stock Mode: Up to 20,100/hour, depending on fold type
Hopper Capacity: Up to 500 sheets of 20# paper (75gsm)
Paper size: Min: 3.5” X 5” (88.9 W x 127 L mm)
Max: 12.25” X 18” (311 W x 457 L mm)
Pre programmed fold types: Letter , Zig-Zag , Single , Gate , Fold Out ,
Double Parallel
Pre-Set Paper Sizes: 11”, 14”, 17”, A5, A4, A3, B6, B5, B4
Languages: English, Spanish, French, German, Italian & Dutch
Dimensions Closed: 33” L x 20” W x 19” H (84 L x 51 W x 48 H cm)
Fully Extended: 60” L x 20” W x 19” H (152 L x 51 W x 48 H cm)
Weight: 74 lbs (34 kg)
Power: 120V - 240V AC, 50/60 Hz, 2.5 amps.
Safety Certications: UL & CE Applied For
1
Upper Fold Table
Telescoping
Outfeed Stacker
Self Centering Paper
Side Guides
Infeed Tray
Infeed Tray
Extension
Infeed Tray
Lever
Lower Fold Table
Non Operator Side
Operator Side
Multi-Sheet Feeder
(Option for PF-80)
Stacker Wheels
Top Cover
Control Panel
© 2009 Neopost USA Inc. All rights reserved.
Fig. 1b Locating Pins
2
Lower Fold Table Pins
Fig. 1a Locating Pins
Upper Fold Table Pins
UNPACKING & SETUP
1. Check package for shipping damage. If there is shipping damage, do not discard the box.
2. Remove the machine and packed components from the box. The fold tables, telescoping stacker, Multi Sheet
Feeder (standard feature PF-90, option for PF-80), power cord and cross-fold guide are wrapped separately in the
box.
NOTE: Two people must lift the machine from the box.
3. Place the folder on a solid stand.
Install upper and lower fold tables, telescoping conveyor
multi-sheet feeder and power cord
1. Be sure the tables are set rmly on the locating pins
(Fig 1a & 1b). Slide each fold table in until it meets the
rst locating pin then push down to set in place.
2. Lock the fold table into position (PF-90 Only) (Fig. 2)
3. Repeat the same steps for the lower fold table.
Fold Table Lock
Fig. 2
© 2009 Neopost USA Inc. All rights reserved.
Upper Fold Table Receptacle Location
Lower Fold Table Receptacle Location
Plug in Receptacle
Plug in Receptacle
Fig. 3b
Fig. 3a
4. Plug the fold table cables in to the receptacles on the
side frame (Fig. 3a & 3b).
5. Insert the telescoping extension tray into the end of the
outfeed conveyor (Fig. 4).
6. Insert the Multi-Sheet Feeder into the four slots located
on the top cover (Fig 5).
7. Make sure the power switch is in the “OFF” position.
Plug the power cord into the power inlet and the wall
outlet.
Fig. 4
Fig. 5
4 Slots
3
Telescoping extension tray
© 2009 Neopost USA Inc. All rights reserved.
CONTROL PANEL
4
No.NAME FUNCTION
1 Standard Fold Button Select the desired pre-programmed fold.
2 LED Interface Displays current settings and used for setup and programming.
3 Start Button Press to start the folder.
4 Stop Button Press to stop the folder.
5 Clear/Reset Button Clears operation and returns to main screen. NOTE: this button can be pressed at any
time to return to the main screen. Resets the counter and clears fault indications.
6 Test Button “1x” Test fold documents.
7 Enter Arrow Used to save settings or advance to the next screen.
8 Up and Down Arrows Used to scroll up and down through settings or change settings.
9 Speed Control Buttons Increase or decrease speed
10 Custom Fold Buttons Select and program a custom fold (see page 5).
10
987 56
34
12
© 2009 Neopost USA Inc. All rights reserved.
OPERATION
1. Place power switch in the ON / “O” position.
2. Extend the catch tray as required.
3. PF-80 ONLY: Move the stacker wheels to the proper
position for the paper size (Fig. 6) (Refer to chart on
page 8). Stacker wheels will automatically adjust on
the PF-90.
4. Set the self-centring paper side guides for the width of
the paper and lock in position using thumbscrews.
5. Adjust in-feed tray tension lever (Fig 7) for different
paper weights. Move the lever up towards the “-”
symbol for lighter paper and down toward the “+”
symbol for heavier paper. The middle position is for
standard paper weights.
6. Raise the in-feed tray lever to lower the in-feed tray.
7. Neatly stack paper on the in-feed tray.
8. Lower the in-feed tray lever to raise the in-feed tray.
Fig. 6
5
Tension Lever
Fig.7
Self centering side guides
Fig.7
Stacker Wheels
Stacker Wheel Positions A, B & C
© 2009 Neopost USA Inc. All rights reserved.
Fig. 10
Skew Adjuster
9. Select the type of fold desired by pressing the fold
selection button (Fig 8).
10. Press the “1x” button on the control panel to test and
check the folds (Fig 9).
NOTE: When the “1x” or “ ” button is pressed, the
fold tables return to the “home” position then reposition
to the programmed setting.
11. If the fold is skewed, remove paper, lower the infeed
tray extension and turn the skew adjustment knob left
or right to make corrections (Fig 10).
12. When satised with the test folds, press the “ ” button
to start the folder. Press the “ ” button to stop.
13. Press the “-” or “+” buttons to adjust machine speed to
desired level.
Fig. 8 Fold selection button
6
Fig. 9 Test Button
© 2009 Neopost USA Inc. All rights reserved.
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