NeoDen IN12 Manuel utilisateur
Zhejiang NeoDen Technology Co., Ltd.
User Manual V1.1
Reflow Oven NeoDen IN12
Power saving
with built-in smoke filtering system
With smart temperature curve testing system
Easy operation
Content
1. Brief Introduction ............................................................................................2-3
2.Specification .....................................................................................................4-4
3.Main Parts......................................................................................................... 5-6
3.1 Reflow Oven Main Body........................................................................ 5-5
3.2 Operating Panel....................................................................................... 5-5
3.3 Cover and heating zone...........................................................................6-6
4.Installation Instruction.....................................................................................7-11
4.1 Power Supply Connection.......................................................................7-7
4.2 Installation Attentions............................................................................. 7-7
4.3 Status of Indicators..................................................................................8-8
4.4 Operation instructions........................................................................... 8-11
5. Temperature wave setting principle............................................................. 12-18
5.1 The reflow soldering theory and the temperature wave......................12-12
5.2 The set of the temperature wave......................................................... 12-18
6. Details about temperature area setting......................................................... 18-18
7. Temperature measurement method.............................................................. 19-19
8. Both side soldering instruction.....................................................................19-19
9. Trouble shooting.......................................................................................... 19-23
9.1 Soldering analysis............................................................................... 19-20
9.2 Precautions.......................................................................................... 20-21
9.3 Machine maintenance..........................................................................21-23
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Attention！Please read the user manual carefully before operating this machine.
1. Introduction
IN12 is a newly designed and manufactured reflow oven by NeoDen Tech. It has 12
temperature zones, unique heating module design, intelligent control system, built-in
soldering smoke filtering system, which makes it intelligent, innovative, compact and
high-performance.
Features
1. Built-in soldering smoke filtering system, effective filtration of harmful gases,
elegant appearance and eco-friendly, more in line with the high-end use
environment.
2. The control system has features of high integration, timely response, low
failure rate and convenient maintenance.
3. The unique design of heating module has the characteristics of high
temperature control accuracy, uniform temperature distribution in the thermal
compensation area, high thermal compensation efficiency and low power
consumption.
4. Hot air convection, excellent soldering performance.
5. High-performance aluminum alloy heating plate instead of heating pipe, both
energy-saving and high-efficient, and transverse temperature deviation is
significantly reduced compare to the similar reflow oven products in the
market.
6. Heat insulation protection design, the casing temperature can be effectively
controlled.
7. Smart control with high sensitivity temperature sensor, the temperature can be
effectively stabilized.
8. Intelligent, the custom developed intelligent control system, easy to use and
powerful.
9. Professional and unique 4-way board surface temperature monitoring system,
can give timely and comprehensive data feedback in actual operation, which
can effectively cope with any complex electronic products.
10. 40 working files can be stored for an easy loading during the working process.
11. PCB soldering temperature curve can be displayed based on real-time
measurement.
12. Lightweight, miniaturization, professional industrial design, flexible
application site, more user-friendly.
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13. Energy saving, low power consumption, low power supply requirements, the
ordinary civil electricity can meet the use. Compared with similar products in
the market, the electricity costs that this machine can save for you within one
year, enables you to purchase your second IN12.
14. The custom-developed stainless steel B mesh belt is durable and wear-resistant.
Not easy to deform after long time using.
15. Beautiful and elegant indicator design with red, yellow and green alarm
function.
16. Custom-developed drive motor based on the characteristics of the B mesh belt
to ensure uniform speed and long life.
17. 17 .The mesh sprocket made of high-precision profile technology and the
unique support structure can effectively reduce the vibration of the PCB in the
reflow zones, and easily cope with the soldering of small size components
such as 0201 and complex chips such as BGA/QFP/QFN.
18. The cooling zone with independent circulating air design completely isolates
the influence of the external environment on the internal temperature
chambers.
19. The optimized soldering fume filter systems tested by the dedicated airflow
simulation software can filter harmful gases as well as ensuring IN12 can keep
room temperature, reducing heat loss and reducing working power
consumption.
20. The unique heating plate design effectively ensures IN12 will cool down
evenly once the heating is stopped, and effectively prevents the deformation
and damage caused by the rapid temperature drop
21. The internal thermostat is made of stainless steel, which is environment
friendly and has no peculiar smell. The inner sides are equipped with
insulation cotton to effectively prevent heat loss.
22. Hidden screen design is convenient for transportation, easy to use.
23. The control system adopts imported chips, and the temperature control
accuracy reaches ±0.5%.
24. Adjustable wind speed in all heating zones and cooling zones, easily coping
with various soldering requests.
25. The upper temperature cover is automatically limited once opened, effectively
ensuring the personal safety for the operators.
26. Exclusively designed PCB guide device to realize the direct connection
between the mesh chain and the conveyor.
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2. Specification
Model
NeoDen IN12
Heating Zone Quantity
Upper6 / Down6
Cooling Fan
Upper4
Controller
VGUS Microcomputer
Transmission
Mesh Chain Drive
Heating Type
Nichrome Wire & Aluminum Alloy Heating
Conveyor Speed
50～600 mm/min
Temperature Range
Room temperature～300℃
Temperature Accuracy
1℃
PCB Temperature Deviation
±2℃
Max Soldering Width (PCB Width)
350mm
Length Process Chamber
1354mm
Heat-up Time
30 min
Max Soldering Height (mm)
35mm (includes PCB thickness)
Operation Direction
left→right
Electricity Supply
AC 220v/single phase
Starting Power
2.4kw～4.8kw (adjustable)
Typical Working Power
approx. 2kw(1.5mm fiberglass PCB )
Machine Size
L2300mm×W650mm×H1280mm
Packing Size
L2420mm×W730mm×H1430mm
Net Weight
300KGS
Gross Weight
383KGS
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3. Main Parts
3.1 Reflow Oven Main Body
3.2 Operating Panel
6
3.3 Cover and Heating Zone
3.31 Heating Zone
7
4. Installation Instruction
4.1 Power Supply Connection
IN12 power connection is single phase 220V, please connect it against local users
actual situation. Connection as below picture: Open the cover on bottom right corner,
L stands for the live wire, N stands for the zero wire, and E stands for the ground wire,
connect to the 220V power supply. According to the wiring requirements, the L
should be connected to one live wire, and the N should be connected to one zero wire;
the E should be connected to one ground wire properly.
4.2 Installation Attentions
♦ Put down the bearing foot cup, level it and then connect it to the power supply,
voltage requirement 220V；
♦ The electricity wire need no less than 2.5mm2, it’s better to directly use 4mm2(If
2.5mm2, then it can only connect with one set of IN12 Reflow oven, other equipment
Will not be allowed to connect together.
♦ The machine should be set in standard SMT workshop, stay away from flammable
and explosive if couldn’t meet previous requirements.
♦ Exposed wire harness should be well protected, prohibit to expose at the passage or
flue in case of causing any accident.
E N L
Air switch
RCD (Leakage
protector)
Wire
connection
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4.3 Status of Indicators
There’s tri-color light on top of the cover, it is used to indicate whether all zones’
temperature have reached the well-set temperature. When all temperature reach
to well-set temperature, indicator light up green; While in the heating-up status,
indicator will flash as yellow; Only when the temperature zone is closed (without
flash) or in any faulty (in flash status), it will show as red .
4.4 Operation instructions
♦ Power on
Switch the button to ON status, machine start up. Please check the emergency button,
air switch and RCD before power on the machine.
♦ Chain mesh speed setting
Click the speed parameter,a blank parameter dialog will pop out, type into the
temperature you need set. Generally suggestion 250-300mm/min (Remarks:
temperature will also be influenced once chain speed changed, please re- test the
temperature curve and adjust temperature according to the test result)
♦ Temperature setting
As above picture showed, data on upper side is well-set temperature from zone1 to
zone6; data in the middle is the real-time temperature. Click the temperature parameter
dialog, directly type into the set temperature, the heating zone will start heating and
keep it in a stable situation while temperature reached.
Setting Transport
speed setting
Set temperature
Real-time temperature
Real-time status
Real-time power
Power on/ off
Emergency
Zone power on/ off
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♦Save and use of soldering formula
♦Save method: Click ‘SAVE AS’ on the main control page or click the file list page on
the left to enter the file management page. Select the location you want to save (the
file list box will turn green when selected). Click the SAVE button to save the current
used formula and file name at the same time, there will be a beep after success.
♦How to modify the file name: select a location to be stored in the file list. At this time,
the file name in the file list box will be updated to the text box of the file name. Click
the text box of the file name to pop up the input keyboard. After filling in the required
name, click OK, and then click the Save button. After success, there will be a beep.
♦Usage: select the required file and click the load button. After success, there will be
a‘beep’ sound.
♦Fan management
Click the Fan Control button in the lower right corner to enter the management page.
Drag the adjustment button to adjust the required wind speed. The default value is 100.
HOT1-HOT6 is the hot wind speed of 1-6 temperature zone, COOL is the wind speed
of cooling zone.
Text box
File List
Table des matières
Autres manuels NeoDen Four
