MULTIQUIP Mikasa Series Mode d’emploi

OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

SERIES

MODEL MT54F

TAMPING RAMMER

(ROBIN

EH09

GASOLINE ENGINE)

Revision #8 (01/10/12)

PAGE 2 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)

PROPOSITION 65 WARNING

MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 3

NOTES

PAGE 4 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)

MIKASA MT54F

Tamping Rammer

Proposition 65 Warning ......................................... 2

Table Of Contents ................................................. 4

Parts Ordering Procedures ................................... 5

Safety Information .............................................. 6-9

General Information ............................................ 10

Specification ........................................................ 11

Components........................................................ 12

Basic Engine ....................................................... 13

Operation .......................................................14-16

Maintenance ....................................................... 17

Troubleshooting Guide ...................................18-19

Explanation Of Codes In Remarks Column ........ 20

Suggested Spare Parts ....................................... 21

Component Drawings

Name Plate And Decals .................................22-23

Crankcase and Engine Assembly ..................24-27

Guide Cylinder and Foot Assembly ...............28-29

Tank and Handle Assembly ...........................30-31

Robin EH09 Engine

Crankcase and Cylinder Head Assembly ......32-33

Crankshaft and Piston Assembly ...................34-35

Intake and Exhaust Assembly ........................36-37

Governor Assembly ....................................... 38-39

Blower Housing & Recoil Starter Assembly ...40-41

Carburetor Assembly .....................................42-43

Electric Device Assembly ...............................44-45

Terms and Condition Of Sale —Parts ................ 46

Specification and part number are subject to

change without notice.

NOTICE

TABLE OF CONTENTS

MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 5

www.multiquip.com

Ordering parts has never been easier!

Choose from three easy options:

WE ACCEPT ALL MAJOR CREDIT CARDS!

When ordering parts, please supply:

❒Dealer Account Number

❒Dealer Name and Address

❒Shipping Address (if different than billing address)

❒Return Fax Number

❒Applicable Model Number

❒Quantity, Part Number and Description of Each Part

❒Specify Preferred Method of Shipment:

✓ UPS/Fed Ex ✓DHL

■Priority One ✓Tr u c k

■Ground

■Next Day

■Second/Third Day

If you have an MQ Account, to obtain a Username

and Password, E-mail us at: parts@multiquip.

com.

To obtain an MQ Account, contact you

District Sales Manager for more information.

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■View Parts Diagrams

■Order Parts

■Print Speciﬁcation Information

Note: Discounts Are Subject To Change

Goto www.multiquip.com and click on

Order Parts to log in and save!

Use the internet and qualify for a 5% Discount

on Standard orders for all orders which include

complete part numbers.*

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax your order in and qualify for a 2% Discount

on Standard orders for all orders which include

complete part numbers.*

Order via Phone: Domestic (US) Dealers Call:

1-800-427-1244

Best Deal!

International Customers should contact

their local Multiquip Representatives for

Parts Ordering information.

Non-Dealer Customers:

Contact your local Multiquip Dealer for

parts or call 800-427-1244 for help in

locating a dealer near you.

Note: Discounts Are Subject To Change

Effective:

January 1st, 2006

NOTICE

All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.

PARTS ORDERING PROCEDURES

PAGE 6 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)

Do not operate or service the equipment before reading

the entire manual. Safety precautions should be followed

at all times when operating this equipment.

Failure to read and understand the safety

messages and operating instructions could

result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you

about potential hazards that could injure you or others.The

safety messages speciﬁcally address the level of exposure

to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,

COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

Potential hazards associated with the operation of this

equipment will be referenced with hazard symbols which

may appear throughout this manual in conjunction with

safety messages.

SAFETY INFORMATION

MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 7

GENERAL SAFETY

CAUTION

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection,

hearing protection, steel-toed boots and other protective

devices required by the job or city and state regulations.

NEVER operate this equipment when not

feeling well due to fatigue, illness or when

under medication.

NEVER operate this equipment under the inﬂuence of

drugs or alcohol.

ALWAYS check the equipment for loosened threads or

bolts before starting.

DO NOT use the equipment for any purpose other than

its intended purposes or applications.

NOTICE

This equipment should only be operated by trained and

qualiﬁed personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and

safety decals when they become difﬁcult read.

Manufacturer does not assume responsibility for any

accident due to equipment modiﬁcations. Unauthorized

equipment modiﬁcation will void all warranties.

NEVER use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

ALWAYS know the location of the nearest

ﬁre extinguisher.

ALWAYS know the location of the nearest

ﬁrst aid kit.

ALWAYS know the location of the nearest phone or keep a

phone on the job site. Also, know the phone numbers of

the nearest ambulance, doctor and ﬁre department. This

information will be invaluable in the case of an emergency.

RAMMER SAFETY

DANGER

NEVER operate the equipment in an explosive

atmosphere or near combustible materials. An

explosion or ﬁre could result causing severe

bodily harm or even death.

WARNING

NEVER disconnect any emergency or safety devices.

These devices are intended for operator safety

Disconnection of these devices can cause severe injury,

bodily harm or even death.Disconnection of any of these

devices will void all warranties.

DO NOT use this machine on ground that is harder than

the machine can handle, or for driving pilings or tamping

rock beds. Furthermore, use of the machine on sloping

ground, such as the side of an embankment, may make

the machine unstable and can cause an accident. It can

also result in premature machine wear due to uneven

loads on the machine.

Use the machine with conﬁdence for tamping earth and

sand, soil, gravel, and asphalt.DO NOT use the machine

for other types of jobs.

CAUTION

NEVER lubricate components or attempt service on a

running machine.

NOTICE

ALWAYS keep the machine in proper running condition.

Fix damage to machine and replace any broken parts

immediately.

ALWAYS store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location

out of the reach of children and unauthorized personnel.

SAFETY INFORMATION

PAGE 8 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)

ENGINE SAFETY

DANGER

The engine fuel exhaust gases contain poisonous carbon

monoxide. This gas is colorless and odorless, and can

cause death if inhaled.

The engine of this equipment

requires an adequate free ﬂow

of cooling air. NEVER operate

this equipment in any enclosed

or narrow area where free ﬂow

of the air is restricted. If the air

ﬂow is restricted it will cause

injury to people and property

and serious damage to the

equipment or engine.

WARNING

DO NOT place hands or fingers inside engine

compartment when engine is running.

NEVER operate the engine with heat shields or

guards removed.

DO NOT remove the engine oil drain plug

while the engine is hot. Hot oil will gush

out of the oil tank and severely scald any

persons in the general area of the rammer.

CAUTION

NEVER touch the hot exhaust manifold,

mufﬂer or cylinder. Allow these parts to cool

before servicing equipment.

NOTICE

NEVER run engine without an air ﬁlter or with a dirty air

ﬁlter. Severe engine damage may occur. Service air ﬁlter

frequently to prevent engine malfunction.

NEVER tamper with the factory settings

of the engine or engine governor. Damage

to the engine or equipment can result

if operating in speed ranges above the

maximum allowable.

FUEL SAFETY

DANGER

DO NOT add fuel to equipment if it is placed inside truc

bed with plastic liner. Possibility exists of explosion or

ﬁre due to static electricity.

DO NOT start the engine near spilled fuel or combustible

ﬂuids. Fuel is extremely ﬂammable and its vapors can

cause an explosion if ignited.

ALWAYS refuel in a well-ventilated area, away from

sparks and open ﬂames.

ALWAYS use extreme caution when working with

ﬂammable liquids.

DO NOT ﬁll the fuel tank while the engine is running

or hot.

DO NOT overﬁll tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or sparks from

the ignition system.

Store fuel in appropriate containers, in well-ventilated

areas and away from sparks and ﬂames.

NEVER use fuel as a cleaning agent.

DO NOT smoke around or near the

equipment. Fire or explosion could result

from fuel vapors or if fuel is spilled on a

hot engine.

SAFETY INFORMATION

MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 9

TRANSPORTING SAFETY

CAUTION

NEVER allow any person or animal to stand underneath

the equipment while lifting.

NOTICE

Before lifting, make sure that the equipment parts (hook

and vibration insulator) are not damaged and screws are

not loose or missing.

Always make sure crane or lifting device has been

properly secured to the lifting bail (hook) of the

equipment.

ALWAYS shutdown engine before transporting.

NEVER lift the equipment while the engine is running.

Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.

Use adequate lifting cable (wire or rope) of sufﬁcient

strength.

Use one point suspension hook and lift straight

upwards.

DO NOT lift machine to unnecessary heights.

ALWAYS tie down equipment during transport by

securing the equipment with rope.

Never allow any person or animal to stand underneath the

equipment while lifting.

ENVIRONMENTAL SAFETY

NOTICE

Dispose of hazardous waste properly.

Examples of potentially hazardous waste

are used motor oil, fuel and fuel ﬁlters.

DO NOT use food or plastic containers to dispose of

hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source.

SAFETY INFORMATION

PAGE 10 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12)

Definition of Tamping Rammer

The Mikasa MT-54F tamping rammer is a powerful compacting

tool capable of applying a tremendous force in consecutive

impacts to a soil surface. Its applications include soil compacting

for road, embankments and reservoirs as well as backfilling for

gas pipelines, water pipelines and cable installation work.

The impact force of the MT-54F levels and uniformly compacts

voids between soil particles to increase dry density.

Circular motion is converted to create impact force.The MT-54F

tamping rammer develops a powerful compacting force at the

foot of the rammer. To maintain optimum performance, proper

operation and service are essential.

Construction of Tamping Rammer

The Mikasa MT-54F Tamping Rammer is equipped with an Robin

air cooled, four cycle gasoline engine.Transmission of the power

takes place by increasing the engine speed to engage the

centrifugal clutch.

Rammer Gearbox and Spring Cylinder

The Mikasa MT-54F uses an oil bath lubrication system. Always

check the oil level through the oil level sight glass at the rear of

the tamper foot.

Controls

Before starting the MT-54F Tamping Rammer, identify and

understand the function of the controls, see Figure 1 on page 11.

GENERAL INFORMATION

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