MTS Systems FlexTest SE Instructions d'utilisation et d'installation

FlexTest™SE 

100-077-222 C

Service Information

Trademark information MTS, Temposonics, and TestWare are registered trademarks of MTS

Systems Corporation.

FlexTest, MPT, MultiPurpose TestWare, Station Builder, Station

Manager, and TestStar are trademarks of MTS Systems Corporation.

Adobe is a registered trademark of Adobe Systems Inc.

Acrobat is a trademark of Adobe Systems Inc.

PowerPC is a registered trademark of International Business

Machines Corporation

Microsoft and Windows are registered trademarks of Microsoft

Corporation.

Software verification

and validation

MTS software is developed using established quality practices in

accordance with the requirements detailed in the ISO 9001

standards. Because MTS authored software is delivered in binary

format, it is not user accessible. This software will not change over

time. Many releases are written to be backwards compatible,

creating another form of verification.

The status and validity of MTS' operating software is also checked

during system verification and routine calibration of MTS hardware.

These controlled calibration processes compare the final test results

after statistical analysis against the predicted response of the

calibration standards. With these established methods, MTS

assures its customers that MTS products meet MTS' exacting quality

standards when initially installed and will continue to perform as

intended over time.

Publication information Manual Part Number Publication Date

100-077-222 C October 2002

Model 493.02 Controller Service

Contents

Preface 9

About Your Manuals 10

Conventions 12

Technical Support 14

Chapter 1 Introduction 19

Stand-Alone Configuration 20

Basic Functions 22

Automated Configuration 23

Chapter 2 Installation 25

Installing the Plug-in Modules 26

VMEbus Modules 27

Chassis Installation Options 30

Connecting Electrical Power 32

Handle Kit Installation 36

Model 493.02 Controller Service

Contents

Chapter 3 Cabling 39

CE EMC Compliant Cabling 40

Stand-Alone Cabling Overview 41

Automated Cabling Overview 42

Multiple Controller Connections 43

Cable Part Numbers 45

Model 493.40 I/O Carrier Connections 47

Valve Connections 48

Analog I/O Connections 52

Encoder Connections 54

Accelerometer Connections 55

Workstation Connection 56

Service Connection 57

Model 493.42 System I/O Connections 58

J25 Hydraulic Power Unit Connection 59

J28 Hydraulic Service Manifold Connector 61

J29 Emergency Stop Connections 62

J43 Interlock 64

J49 Auxiliary Power 65

J51 Box In 66

J52 Box Out 67

J54 Digital Inputs 68

J55 Digital Outputs 69

Chapter 4 Servovalve Controls 71

Setting the Servovalve Polarity 73

Getting Things Ready 74

Adjusting Valve Balance 75

Dither 76

Tuning the Inner loop 77

Zero the Spool Position Signal 78

Inner Loop Signals 79

Model 493.02 Controller Service

Contents

Chapter 5 Sensors 81

Sensor Signals 82

Transducer Connections 83

Sensor Cables 86

Specifications 86

Sensor Cable Part Numbers 87

Shunt Calibration 89

Shunt Calibration/Bridge Completion 92

I/O Carrier Module 92

Chapter 6 Calibration 95

Before You Begin 97

Calibrating an LVDT 99

Abbreviated Procedure 105

Calibrating a Force Sensor 128

Abbreviated Procedure 129

Calibrating Encoders 161

Abbreviated Procedure 162

Calibrating Temposonics Sensors 167

Abbreviated Procedure 168

Calibrating an Extensometer 174

How To Calibrate an Extensometer 174

Model 493.02 Controller Service

Contents

Chapter 7 Tuning 191

About Tuning 192

If You’ve Never Tuned Before 193

When to Tune 194

Control Mode Characteristics 196

How the Tuning Controls Work 199

Creating a Tuning Program 207

Other Considerations 210

Monitoring Waveforms 211

Tuning Displacement 215

Tuning Force 216

Auto tuning 217

How to Auto-Tune Control Modes 218

Tuning a CLC Control Mode 219

Appendix A Hydraulic Configurations 221

Multiple Controller Interconnections 224

Independent HSM (no HPU) 224

Independent HSM (shared HPU) 225

Shared HSM (with HPU) 226

Shared HSM (no HPU) 227

Independent HSM with HPU (FO-LO) 228

Model 493.02 Controller Service

Contents

Appendix B Model 493.07 HPU Converter 229

Appendix C Service Tools 231

FlexTest SE Service Tool Application 232

Initializing a FlexTest SE Controller 235

Updating System Options 237

System Options Tab 237

Unit Assignment Set Tab 238

Chassis Attributes Tab 239

Passwords Tab 240

User Files Tab 241

Index 243

Model 493.02 Controller Service

Contents

Model 493.02 Controller Service

Preface

Preface 9

Preface

Safety first! Before you attempt to use your MTS equipment in your test system,

read and understand the Safety manual. Like an automobile, your test

system is very useful—but if misused, it is capable of deadly force. You

should not be afraid of your test system, but you should always

maintain a healthy respect for it.

Improper installation, operation, or maintenance of MTS equipment in

your test system can result in hazardous conditions that can cause

severe personal injury or death, and damage to your equipment and

specimen. Again, read and understand the Safety manual before you

continue. It is very important that you remain aware of hazards that

apply to your test system.

Contents About Your Manuals 10

Conventions 12

Technical Support 14

Model 493.02 Controller Service

About Your Manuals

Preface

About Your Manuals

This manual provides detailed information about the installation,

cabling, and set-up of the MTS FlexTest SE Controller, including all

controller, computer (optional), sensor, I/O, and hydraulic

connections. This manual also provides basic information about

calibrating sensor/conditioner pairs, initial system tuning, and adjusting

servovalves.

Summary This manual includes the following chapters.

Chapter 1, “Introduction”—This chapter introduces a MTS FlexTest SE

Controller, and includes a table of the basic specifications of the

controller and the associated electronic components.

Chapter 2, “Installation”—This chapter covers the installation of the

MTS FlexTest SE Controller, including connections and mounting.

Chapter 3, “Cabling”—This chapter contains detailed cabling

information, including pin-out assignments of all the connectors.

Chapter 4, “Servovalve Controls”—This chapter describes servovalve

adjustments to optimize the interface between the controller and the

servovalve.

Chapter 5, “Sensors”—This chapter describes sensor signals,

connections, and cabling. Shunt calibration for DC sensors is also

described.

Chapter 6, “Calibration”—This chapter describes how to calibrate the

sensors connected to your system.

Chapter 7, “Tuning”—This chapter describes system tuning basics.

Appendix A, “Hydraulic Configurations”—This appendix describes

how to connect the Model 493.02 Chassis to a variety of MTS hydraulic

configurations.

Appendix B, “Model 493.07 HPU Converter”—This appendix describes

the Model 493.07 HPU Converter including connectors and jumper

configurations.

Appendix C, “Service Tools”—This appendix describes the FlexTest SE

Service Tools application.

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