Morse 185HD SERIES Manuel utilisateur

OPERATORS MANUAL FOR MORSE 185HD Series Heavy-Duty Kontrol-Karriers

Serial # 0000 to 0285 (MMYY)

185A-HD for 55 gallon standard steel drums (22 ½” diameter)

185B-HD for 30 gallon standard steel drums (19” diameter)

185C-HD for steel or fibre drums (21-23” diameter)

185D-HD for steel or fibre drums (19-20½” diameter)

A. IMPORTANT:

1. Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take all necessary precautions. Safety

shoes, work gloves, hard hat and other personal protective devices are recommended.

2. Please read all instructions

thoroughly

before attempting to operate your new MORSE drum handler.

3. The 185-HD series has a maximum capacity rating of 1500 Lb. FULL drum, and 800 Lb. HALF-FULL drum, and is intended

for lifting, moving and pouring drums of size and type noted above.

DO NOT

exceed these ratings as an unsafe condition

may result which could cause damage or excessive wear, or make the unit awkward to handle.

4. When loading, unloading, operating, or maintaining your MORSE drum handler, always use care and good judgment, have

good footing and a firm hold. Keep hands and loose clothing, etc. away from all moving parts. Never allow anyone to be

below any part of a raised drum handler or drum. Read operating instructions and review the pictures in the sales brochure

before operation.

5. The 185-HD is a “Group 1 - Structural and Mechanical” Below-the-Hook Lifting Device which is covered by the American

National Standard ANSI/ASME B30.20. The user should comply with all aspects of this standard.

B. OPERATING INSTRUCTIONS:

1. Start with Kontrol-Karrier on the floor. Lower hoist and engage hoist hook to off-center lift point. Empty Kontrol-Karrier will

hang plumb from off-center lift point.

2. Raise hoist to lift Kontrol-Karrier clear of floor and transport it next to the drum.

3. Suspend Kontrol-Karrier at a height which aligns drum saddle with center of drum.

4. With binder chain hanging freely, push Kontrol-Karrier against drum so that saddle will encircle drum.

5. Drape the binder across the face of the drum and engage a link in notch in hub of ratchet.

See assembly detail on page 3.

6. Lock drum in place by turning ratchet to tighten chain.

7. Move hoist hook to lift point which is centered over the drum.

8. Raise hoist and position drum at pouring station.

9. To pour drum: Pull on control chain rotating drum to angle required for emptying. For best control of drum pouring angle,

pay out one side of the loop while pulling in the other, thus being able to hold back the drum rotation after the load shifts.

10. After emptying, rotate drum back to vertical position and lower hoist to return empty drum.

11. To remove drum: Pull ratchet handle to relieve pressure on ratchet teeth. Lift pawl handle to release teeth engagement and

rotate ratchet to loosen chain and allow its removal from notch.

CAUTION:

DO NOT allow drum to impact on floor,ground, or dumping station,etc.or there may be damage.

CAUTION:

DO NOT exceed weight capacity of 1500 Lb.for FULL drum,800 Lb.for HALF-FULL drum.

C. MAINTENANCE:

1. Lubricate gear teeth and roller chain.

2. Oil ratchet, pawl, saddle hinge and other moving parts periodically.

3. Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening.Tighten, adjust or

replace parts as necessary to prevent failure and maintain proper function.

MORSE MFG. CO., INC. • 727West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518

Phone: 315-437-8475 • Fax: 315-437-1029 • Email: service@MORSEmfgco.com • Website: www.MORSEmfgco.com

185HD SERIES

HEAVY-DUTY KONTROL-KARRIERS

The Specialist In Drum Handling Equipment

PARTS LIST FOR MORSE 185HD Series Heavy-Duty Kontrol-Karriers

Serial # 0000 to 0285 (MMYY)

Website: www.MORSEmfgco.com

185HD SERIES

HEAVY-DUTYKONTROL-KARRIERS

The Specialist In Drum Handling Equipment

MORSE MODEL 185A-HD SERIES KONTROL-KARRIER S/N 0000-0285

ITEM

NUMBER

MODEL LETTER

SUFFIX

see note #1 QTY P/N DESCRIPTION

1 1 1-P CHAIN WHEEL #1-1/2 W/GUIDE

2 1 2-185-P PULL CHAIN,1/0,12'LENGTH

3 1 3-P TRIANGLE & SHAFTW/ BOLTS

4 1 4-P SPACER, CHAIN WHEEL, PRE 19-P

5 2 6-P BEARING(DF1013-4)

6 1 11-P SPROCKET,#35 12T,3/4"BORE

7 1 12-P CHAIN,ROLLER,#35 W/MLINK

8 1 13-P SPROCKET #35 36T, 3/4" BORE

9 1 14-P GEAR, PINION, 7 TOOTH

10 2 735-P KEY, WOODRUFF, SIZE 9, ASA606

11 1 27-P SPUR GEAR W/1"SHAFT, HD TYPE

12 2 736-P KEY, WOODRUFF, SIZE 15, ASA808

13 1 26-P SPUR GEAR SPACER

14 1 34-P DRIVE SHAFTSPACER HD PRE85

15 2 8-P BEARING,SH326, PRE 18-P

16 3 33-P ALEMITE GREASE FIT

17 2 15-P COLLAR,3/4"ID

18 1 30-P SPROCKET #40D 16T,1" BORE

19 1 31-P CHAIN,ROLLER,#40D W/M. LINK

20 1 32-P SPROCKET #40D 32T,1" BORE

21 1 45-P ** OVERHEAD, 185HD,PRE 0285

22 1 41-P ** HINGE PIN WITH NUT

23 1 40-P ** IDLER ARM

24 A 1 103A-P SADDLECPT, 185A-HD

24 B 1 103B-P SADDLECPT, 185B-HD

24 C 1 103C-P SADDLE CPT,185C-HD

24 D 1 103D-P SADDLE CPT,185D-HD

25 A 1 132A-P DRUMBAND ONLY185A-HD

25 B 1 132B-P DRUMBAND ONLY185B-HD

25 C 1 132C-P DRUMBAND ONLY185C-HD

25 D 1 132D-P DRUMBAND ONLY185D-HD

26 2 157-P HINGE PIN & NUTS,3/8

27 1 150-P CHAIN HINGE PLT, 285 TYPE

28 1 155-P 3/8 - 16 X2-1/2 HHCS GR 2

29 A,B 1 180-P CHAIN,CINCH,3/16 ALLOY33 LK

30 C,D 1 E14 FIBRE DRUMSTRAP 14"

31 1 159-P RATCHETHINGE PLATE ONLY, 3/8"

32 1 169-P PAWL SPRING

33 1 170-P 3/8"DIAX5/8"SHOULDER SCREW

34 1 168-P PAWL, WITH DRILLED HOLE

35 1 165-P RATCHET,MALLEABLE,SADDLE

36 1 166-P SNAP RING, EXTERNAL,5SSC-P 82

37 1 159-PC RATCHETHINGE PLATE CPT,3/8"

38 1 165KIT-P KIT,RATCHET CHAIN TIGHTENER

** Items 21, 22 and 23 have been discontinued and are no longer available.

Please call Morse for substituted parts.

Note #1: If no letter is shown, the part is for Models 185A-HD, 185B-HD, 185C-HD, or 185D-HD

If a letter is shown, the part is for the model with that letter suffix only.

Note #2: "SADDLE COMPLETE" includes the drum band and appropriate attached moving parts, 26-36.

PARTS DIAGRAM FOR

MORSE 185HD Series Heavy-Duty Kontrol-Karriers

Serial # 0000 to 0285 (MMYY)

For replacement parts, please contact

your Morse dealer.

When ordering parts, please specify:

- Part number and description,

- Model number

- Serial number

Find model number and serial number on

metal name plate attached to frame.

Website: www.MORSEmfgco.com

185HD SERIES

HEAVY-DUTY KONTROL-KARRIERS

The Specialist In Drum Handling Equipment

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