Mitsubishi Electric MR-J2S-*A series Manuel utilisateur

RGB ELEKTRONIKA AGACIAK CIACIEK

SPÓŁKA JAWNA

Jana Dlugosza 2-6 Street

51-162 Wrocław

Poland

biuro@rgbelektronika.pl

+48 71 325 15 05

www.rgbautomatyka.pl

www.rgbelektronika.pl

DATASHEET

www.rgbautomatyka.pl

www.rgbelektronika.pl

OTHER SYMBOLS:

MR-J2S-200A

MRJ2S200A, MRJ2S 200A, MRJ2S-200A, MR J2S200A, MR J2S 200A, MR J2S-200A, MR-J2S200A, MR-J2S 200A,

MR-J2S-200A

MITSUBISHI ELECTRIC

YOUR

PARTNER IN

MAINTENANCE

At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair

works and test each later sold unit. Our trained employees, equipped with a wide variety of tools and

having several testing stands at their disposal, are a guarantee of the highest quality service.

OUR SERVICES

ENCODERS

SERVO

DRIVERS

LINEAR

ENCODERS

SERVO AMPLIFIERS

CNC

MACHINES

MOTORS

POWER

SUPPLIERS

OPERATOR

PANELS

CNC

CONTROLS

INDUSTRIAL

COMPUTERS

PLC

SYSTEMS

Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS ∠

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MELSERVO

Servo Amplifiers and Motors

Instruction Manual

MR-J2S-쏔A

INDUSTRIAL AUTOMATION

Art. no.: 138918

2001 02 15

Version C

A - 1

Safety Instructions

(Always read these instructions before using the equipment.)

Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until you have read

through this Instruction Manual, Installation guide, Servo motor Instruction Manual and appended documents

carefully and can use the equipment correctly. Do not use the servo amplifier and servo motor until you have a

full knowledge of the equipment, safety information and instructions.

In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

CAUTION Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight injury to personnel or may cause physical

damage.

Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the

instructions of both levels because they are important to personnel safety.

What must not be done and what must be done are indicated by the following diagrammatic symbols:

: Indicates what must not be done. For example, "No Fire" is indicated by .

: Indicates what must be done. For example, grounding is indicated by .

In this Instruction Manual, instructions at a lower level than the above, instructions for other functions, and so

on are classified into "POINT".

After reading this installation guide, always keep it accessible to the operator.

A - 2

1. To prevent electric shock, note the following:

WARNING

Before wiring or inspection, switch power off and wait for more than 10 minutes. Then, confirm the voltage

is safe with voltage tester. Otherwise, you may get an electric shock.

Connect the servo amplifier and servo motor to ground.

Any person who is involved in wiring and inspection should be fully competent to do the work.

Do not attempt to wire the servo amplifier and servo motor until they have been installed. Otherwise, you

may get an electric shock.

Operate the switches with dry hand to prevent an electric shock.

The cables should not be damaged, stressed, loaded, or pinched. Otherwise, you may get an electric shock.

2. To prevent fire, note the following: CAUTION

Do not install the servo amplifier, servo motor and regenerative brake resistor on or near combustibles.

Otherwise a fire may cause.

When the servo amplifier has become faulty, switch off the main servo amplifier power side. Continuous

flow of a large current may cause a fire.

When a regenerative brake resistor is used, use an alarm signal to switch main power off. Otherwise, a

regenerative brake transistor fault or the like may overheat the regenerative brake resistor, causing a fire.

3. To prevent injury, note the follow CAUTION

Only the voltage specified in the Instruction Manual should be applied to each terminal, Otherwise, a

burst, damage, etc. may occur.

Connect the terminals correctly to prevent a burst, damage, etc.

Ensure that polarity ( , ) is correct. Otherwise, a burst, damage, etc. may occur.

During power-on or for some time after power-off, do not touch or close a parts (cable etc.) to the servo

amplifier heat sink, regenerative brake resistor, servo motor, etc. Their temperatures may be high and you

may get burnt or a parts may damaged.

A - 3

4. Additional instructions

The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric

shock, etc.

(1) Transportation and installation CAUTION

Transport the products correctly according to their weights.

Stacking in excess of the specified number of products is not allowed.

Do not carry the motor by the cables, shaft or encoder.

Do not hold the front cover to transport the controller. The controller may drop.

Install the servo amplifier in a load-bearing place in accordance with the Instruction Manual.

Do not climb or stand on servo equipment. Do not put heavy objects on equipment.

The controller and servo motor must be installed in the specified direction.

Leave specified clearances between the servo amplifier and control enclosure walls or other equipment.

Do not install or operate the servo amplifier and servo motor which has been damaged or has any parts

missing.

Provide adequate protection to prevent screws and other conductive matter, oil and other combustible

matter from entering the servo amplifier.

Do not drop or strike servo amplifier or servo motor. Isolate from all impact loads.

Use the servo amplifier and servo motor under the following environmental conditions:

Conditions

Environment Servo amplifier Servo motor

[]0to55 (non-freezing) 0 to 40 (non-freezing)

Ambient

temperature [] 32 to 131 (non-freezing) 32 to 104 (non-freezing)

Ambient humidity 90%RH or less (non-condensing) 80%RH or less (non-condensing)

[ ] 20 to 65 (non-freezing) 15 to 70 (non-freezing)

Storage

temperature []4 to 149 (non-freezing) 5 to 158 (non-freezing)

Storage humidity 90%RH or less (non-condensing)

Ambience Indoors (no direct sunlight) Free from corrosive gas, flammable gas, oil mist, dust and dirt

Altitude Max. 1000m (3280 ft) above sea level HC-KFS Series

HC-MFS Series

HC-UFS13 to 73 XY : 49

HC-SFS81

HC-SFS52 to 152

HC-SFS53 to 153

HC-RFS Series

HC-UFS 72 152

XY : 24.5

HC-SFS121 201

HC-SFS202 352

HC-SFS203 353

HC-UFS202 to 502

X : 24.5

Y : 49

[m/s2]5.9orless

HC-SFS301

HC-SFS502 702 X : 24.5

Y : 29.4

HC-KFS Series

HC-MFS Series

HC-UFS 13 to 73 XY : 161

HC-SFS81

HC-SFS52 to 152

HC-SFS53 to 153

HC-RFS Series

HC-UFS 72 152

XY : 80

HC-SFS121 201

HC-SFS202 352

HC-SFS203 353

HC-UFS202 to 502

X : 80

Y : 161

Vibration

[ft/s2] 19.4 or less

HC-SFS301

HC-SFS502 702 X : 80

Y : 96

A - 4

CAUTION

Securely attach the servo motor to the machine. If attach insecurely, the servo motor may come off during

operation.

The servo motor with reduction gear must be installed in the specified direction to prevent oil leakage.

For safety of personnel, always cover rotating and moving parts.

Never hit the servo motor or shaft, especially when coupling the servo motor to the machine. The encoder

may become faulty.

Do not subject the servo motor shaft to more than the permissible load. Otherwise, the shaft may break.

When the equipment has been stored for an extended period of time, consult Mitsubishi.

(2) Wiring CAUTION

Wire the equipment correctly and securely. Otherwise, the servo motor may misoperate.

Do not install a power capacitor, surge absorber or radio noise filter (FR-BIF option) between the servo

motor and servo amplifier.

Connect the output terminals (U, V, W) correctly. Otherwise, the servo motor will operate improperly.

Do not connect AC power directly to the servo motor. Otherwise, a fault may occur.

The surge absorbing diode installed on the DC output signal relay must be wired in the specified direction.

Otherwise, the emergency stop and other protective circuits may not operate.

COM

(24VDC)

Servo

Amplifier

Control

output

signal

Servo

Amplifier

COM

(24VDC)

Control

output

signal

(3) Test run adjustment CAUTION

Before operation, check the parameter settings. Improper settings may cause some machines to perform

unexpected operation.

The parameter settings must not be changed excessively. Operation will be insatiable.

A - 5

(4) Usage CAUTION

Provide an external emergency stop circuit to ensure that operation can be stopped and power switched

off immediately.

Any person who is involved in disassembly and repair should be fully competent to do the work.

Before resetting an alarm, make sure that the run signal is off to prevent an accident. A sudden restart is

made if an alarm is reset with the run signal on.

Do not modify the equipment.

Use a noise filter, etc. to minimize the influence of electromagnetic interference, which may be caused by

electronic equipment used near the servo amplifier.

Use the servo amplifier with the specified servo motor.

The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be used

for ordinary braking.

For such reasons as service life and mechanical structure (e.g. where a ballscrew and the servo motor

are coupled via a timing belt), the electromagnetic brake may not hold the motor shaft. To ensure safety,

install a stopper on the machine side.

(5) Corrective actions CAUTION

When it is assumed that a hazardous condition may take place at the occur due to a power failure or a

product fault, use a servo motor with electromagnetic brake or an external brake mechanism for the

purpose of prevention.

Configure the electromagnetic brake circuit so that it is activated not only by the servo amplifier signals

but also by an external emergency stop signal.

EMGRA

24VDC

Contacts must be open when

servo-on signal is off, when an

alarm (trouble) is present and when

an electromagnetic brake signal.

Electroma

netic brake

Servo motor

Circuit must be

opened during

emergency stop signal.

When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before

restarting operation.

When power is restored after an instantaneous power failure, keep away from the machine because the

machine may be restarted suddenly (design the machine so that it is secured against hazard if restarted).

A - 6

(6) Maintenance, inspection and parts replacement

CAUTION

With age, the electrolytic capacitor will deteriorate. To prevent a secondary accident due to a fault, it is

recommended to replace the electrolytic capacitor every 10 years when used in general environment.

Please consult our sales representative.

(7) Disposal CAUTION

Dispose of the product as general industrial waste.

(8) General instruction

To illustrate details, the equipment in the diagrams of this Instruction Manual may have been drawn

without covers and safety guards. When the equipment is operated, the covers and safety guards must be

installed as specified. Operation must be performed in accordance with this Instruction Manual.

A - 7

COMPLIANCE WITH EC DIRECTIVES

1. WHAT ARE EC DIRECTIVES?

The EC directives were issued to standardize the regulations of the EU countries and ensure smooth

distribution of safety-guaranteed products. In the EU countries, the machinery directive (effective in

January, 1995), EMC directive (effective in January, 1996) and low voltage directive (effective in January,

1997) of the EC directives require that products to be sold should meet their fundamental safety

requirements and carry the CE marks (CE marking). CE marking applies to machines and equipment

into which servo amplifiers have been installed.

(1) EMC directive

The EMC directive applies not to the servo units alone but to servo-incorporated machines and

equipment. This requires the EMC filters to be used with the servo-incorporated machines and

equipment to comply with the EMC directive. For specific EMC directive conforming methods, refer to

the EMC Installation Guidelines (IB(NA)67310).

This servo is certified by TUV, third-party assessment organization, to comply with the EMC directive

in the conforming methods of the EMC Installation Guidelines.

(2) Low voltage directive

The low voltage directive applies also to servo units alone. Hence, they are designed to comply with

the low voltage directive.

This servo is certified by TUV, third-party assessment organization, to comply with the low voltage

directive.

(3) Machine directive

Not being machines, the servo amplifiers need not comply with this directive.

2. PRECAUTIONS FOR COMPLIANCE

(1) Servo amplifiers and servo motors used

Use the servo amplifiers and servo motors which comply with the standard model.

Servo amplifier :MR-J2S-10A to MR-J2S-700A

MR-J2S-10A1 to MR-J2S-40A1

Servo motor :HC-KFS

HC-MFS

HC-SFS

HC-RFS

HC-UFS

(2) Configuration

Reinforced

insulating

transformer

NFB MC SM

No-fuse

breaker Magnetic

contactor

Reinforced

insulating type

24VDC

power

supply

Servo

amplifier

Servo

motor

Control box

(3) Environment

Operate the servo amplifier at or above the contamination level 2 set forth in IEC664. For this

purpose, install the servo amplifier in a control box which is protected against water, oil, carbon, dust,

dirt, etc. (IP54).

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