Lenze M850 Mode d’emploi

Servo motors

m850 synchronous servo motor

Mounng and switch-on instrucons EN

Contents

About this document 4

Document descripon 4

Further documents 4

Notaons and convenons 5

Safety instrucons 6

Basic safety instrucons 7

Applicaon as directed 8

Foreseeable misuse 8

Residual hazards 9

Product informaon 11

Idencaon of the products 11

Nameplates 11

Product codes 13

Equipment 15

Transport 16

Storage 17

Mechanical installaon 18

Important notes 18

Preparaon 18

Installaon 18

Dimensions 18

Mounng 19

Electrical installaon 20

Important notes 20

Preparaon 20

Motor connecon 21

Connecon via ICN connector 21

Commissioning 27

Important notes 27

Before inial switch-on 27

Funconal test 27

Maintenance 28

Repair 29

Diagnoscs and fault eliminaon 30

Malfuncons 30

Technical data 31

Standards and operang condions 31

Conformity and approvals 31

Protecon of persons and device protecon 31

EMC data 31

Environmental condions 32

Rated data 33

Inverter power supply 400 V, self-venlated motors 33

Environmental notes and recycling 35

Contents

About this document

WARNING!

Read this documentaon carefully before starng any work.

▶Please observe the safety instrucons!

Document descripon

This document is intended for skilled personnel who work with the products described.

The data and informaon compiled in this document serve to support you in the electrical and

mechanical installaon and commissioning.

•The document is only valid together with the complete documentaon of the product!

•For safety-rated aachments observe the enclosed operang instrucons of the

manufacturer!

•The document includes safety instrucons which must be observed.

•All persons working on and with the drives must have the documentaon at hand during

work and observe the informaon and notes relevant for it.

•The documentaon must always be complete and in a perfectly readable state.

Further documents

Informaon and tools with regard to the Lenze products can be found on the

Internet:

www.Lenze.com à Downloads

About this document

Document descripon

Notaons and convenons

Convenons are used in this document to disnguish between dierent types of informaon.

Numeric notaon

Decimal separator Point Generally shown as a decimal point.

Example: 1 234.56

Warnings

UL Warnings UL Are used in English and French.

UR warnings UR

Text

Engineering Tools " " Soware

Example: "Engineer", "EASY Starter"

Icons

Page reference ¶Reference to another page with addional informaon.

Example: ¶ 16 = see page 16

Documentaon reference ,Reference to other documentaon with addional informaon.

Example: , EDKxxx = see documentaon EDKxxx

Layout of the safety instrucons

DANGER!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result

in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result

in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to

medium injury.

NOTICE

Indicates a material hazard. Failure to comply with this instrucon may result in material

damage.

About this document

Notaons and convenons

Safety instrucons

Disregarding the following basic safety measures and safety informaon may lead to severe

personal injury and damage to property!

Observe all specicaons of the corresponding documentaon supplied. This is the

precondion for safe and trouble-free operaon and for obtaining the product features

specied.

Please observe the specic safety informaon in the other secons!

Safety instrucons

Basic safety instrucons

DANGER!

Dangerous electrical voltage

Possible consequences: Death or severe injuries from electric shock

▶Any work on the device must only be carried out in a deenergized state.

▶Aer switching o the mains voltage, observe the signs on the product.

Product

•The product must only be used as directed.

•Never commission the product in the event of visible damage.

•The product must never be technically modied.

•Never commission the product before assembly has been completed.

•The product must never be operated without required covers.

•Connect/disconnect all pluggable terminals only in de-energized condion.

•Only remove the product from the installaon in the de-energized state.

Personnel

Only qualied and skilled personnel are allowed to work with the product. IEC 60364 and/or

CENELEC HD 384 dene the qualicaons of these persons as follows:

•They are familiar with the installaon, mounng, commissioning, and operaon of the

product.

•They possess the appropriate qualicaons for their tasks.

•They are familiar with all regulaons for the prevenon of accidents, direcves, and laws

applicable at the locaon and are able to apply them.

Electrical connecon

When working on energized products, comply with the applicable naonal accident

prevenon regulaons.

The electrical installaon work must be carried out according to the appropriate regulaons

(e.g. cable cross-secons, fusing, PE conductor connecon). Addional informaon can be

obtained from this documentaon.

This documentaon contains notes about installaon according to EMC regulaons. Also

observe these notes for CE-marked products. The manufacturer of the system or machine is

responsible for adherence to the limits required in connecon with EMC legislaon.

Operaon

Where appropriate, you must equip the system with addional monitoring and protecve

devices. Comply with the safety regulaons and other regulaons applicable at the place of

operaon.

Aer disconnecng the product from the supply voltage, do not touch live device parts and

power terminals immediately because capacitors may be charged. Observe the corresponding

informaon labels on the product.

Dirt or dust deposits impede the heat dissipaon and cooling. Remove any such deposits

where appropriate at regular intervals.

Process engineering

The procedural notes and circuit details described are only proposals. It is up to the user to

check whether they can be adapted to the parcular applicaons. Lenze does not take any

responsibility for the suitability of the procedures and circuit proposals described.

Safety instrucons

Basic safety instrucons

Applicaon as directed

•The product must only be actuated under the operang condions and power limits

specied in this documentaon.

•The product meets the protecon requirements of 2014/35/EU: Low-Voltage Direcve.

•The product is not classed as a machine under 2006/42/EG: Machinery Direcve.

•No machine is to be commissioned or put into operaon as intended in conjuncon with

the product unl it has been determined that the machine meets the regulaons of EC

Direcve 2006/42/EG: Machinery Direcve; observe EN 60204−1.

•Commissioning or pung into operaon as intended is only permied in compliance with

the EMC Direcve 2014/30/EU.

•The product is not a household appliance. Instead, it is a component that is intended

exclusively for further use in the context of commercial or professional use as dened by

EN 61000−3−2.

•The product can be used according to the technical data if the drive systems have to

comply with categories in accordance with EN 61800−3.

•Do not use the built-in brakes as fail-safe brakes. Disrupve factors that cannot be

inuenced may cause the braking torque to be reduced.

•The product is only to be operated together with an inverter.

Foreseeable misuse

•Operate directly on the mains voltage

•Use in potenally explosive atmospheres

•Operate in aggressive environments (acids, gases, vapors, dusts, oils)

•Operate under water

•Operate under radiaon

•Operate in generator mode

Safety instrucons

Applicaon as directed

Residual hazards

Even if notes given are taken into consideraon and protecve measures are implemented,

the occurrence of residual risks cannot be fully prevented.

The user must take the residual hazards menoned into consideraon in the risk assessment

for his/her machine/system.

If the above is disregarded, this can lead to severe injuries to persons and damage to

property!

Product

Observe the warning labels on the product!

Dangerous electrical voltage:

Before working on the product, make sure there is no voltage applied to the power terminals!

Aer mains disconnecon, the power terminals will sll carry the hazardous electrical voltage for the me given next to the

symbol!

High leakage current:

Carry out xed installaon and PE connecon in compliance with:

EN 61800−5−1 / EN 60204−1

Hot surface:

Use personal protecve equipment or wait unl the device has cooled down!

Protecon of persons

•The product does not provide any safety-related funcons.

-A higher-level safety system must be implemented.

-Provide addional monitoring and protecve equipment complying with the safety

regulaons applicable in each case.

•The power terminals may carry voltage in the switched-o state or when the motor is

stopped.

-Before working, check whether all power terminals are deenergized.

•Voltages may occur on the drive components (e.g. capacive, caused by inverter supply).

-Careful earthing must be carried out at the marked posions of the components.

•There is a risk of burns from hot surfaces!

-Provide protecon against accidental contact.

-Use personal protecve equipment or wait unl the device has cooled down!

-Prevent contact with ammable substances.

•Risk of injury from rotang parts.

-Before working on the drive system, ensure that the motor is at a standsll.

•There is a danger of unintenonal start-up or electric shocks!

•Installed brakes are no fail-safe brakes.

- torque may be reduced by disrupve factors that cannot be inuenced such as

ingressing oil.

Safety instrucons

Residual hazards

Motor protecon

•Version with plug:

-Never disconnect the plug when energized. The plug could be destroyed.

-Switch o the voltage supply or disable the inverter prior to disconnecng the plug.

•Installed thermal detectors are no full protecon for the machine.

-Limit the maximum current if necessary. Parameterize the inverter so that it will be

switched o aer several seconds of operaon with I > Irated especially if there is a

danger of blocking.

-The integrated overload protecon does not prevent overloading under all condions.

•The fuses are no motor protecon.

-Use a current-dependent motor protecon switch.

-Use the built-in thermal detectors.

•Excessively high torques cause a fracture of the motor sha.

-Do not exceed the maximum torques according to the technical data on the

nameplate.

•Lateral forces on the motor sha are possible.

-Align the shas of motor and driven machine exactly to each other.

Safety instrucons

Residual hazards

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