MIMAKI TextileJet Tx2-1600 Series Mode d'emploi

MIMAKI ENGINEERING CO., LTD.

TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan

Phone: +81-3-5420-8671 Fax: +81-3-5420-8687

URL: http: // www.mimaki. co. jp

E-mail: traiding@mimaki. co. jp

MAINTENANCE MANUAL

Ver. 1.00

D500183

– i –

FOREWORD

This maintenance manual covers items required to be remembered to conduct maintenance works

for the Tx2-1600 series of color ink jet plotter in the field.

Maintenance works have to be carried out by servicemen who have learned disassembly, assembly

and adjustment techniques with required tools and measuring apparatues.

This manual covers existing maintenance parts. For any failure other than those described in this

manual, factory-repairs will be necessary.

Before reading this maintenance manual, read the following manual to learn basic operations of this

device.

• Operation Manual for Tx2-1600 Series (D200595).

– ii –

TABLE OF CONTENTS

CHAPTER 1 OVERVIEW OF MAINTENANCE

1-1. Cautions in maintenance .............................................................................1.2

1-2. How to use this maintenance manual.........................................................1.3

1-3. Tools required for maintenance works ...................................................... 1.3

1-4. Names of parts..............................................................................................1.4

1-4-1. Front face...............................................................................................1.4

1-4-2. Rear face ................................................................................................ 1.5

1-5. Specifications ................................................................................................ 1.6

1-6. Cloth Media Handling Notes ......................................................................1.9

CHAPTER 2 EXPLANATION OF OPERATION

2-1. Explanation of electrical components ........................................................2.2

2-1-1. Operations .............................................................................................2.2

2-1-2. Power supply ......................................................................................... 2.4

2-1-3. Main PCB ..............................................................................................2.4

2-1-4. 1394 PCB ..............................................................................................2.8

2-1-5. I/F Connection PCB ..............................................................................2.8

2-1-6. HDC-4Head PCB (x2) ..........................................................................2.8

2-1-7. IO PCB ................................................................................................2.10

2-1-8. Slider PCB ...........................................................................................2.11

2-1-9. Linear encoder PCB ............................................................................2.13

2-1-10.The KeyBoard PCB ............................................................................. 2.13

2-1-11 Ink Sensor PCB 1 ................................................................................2.13

2-1-12.Ink Sensor PCB 2 ................................................................................2.13

2-1-13.Take-up motor PCB ............................................................................ 2.13

2-1-14.Centering PCB.....................................................................................2.13

2-1-15.Centering Sensor PCB ......................................................................... 2.13

2-1-16.ID contact PCB....................................................................................2.13

2-2. Ink system ...................................................................................................2.14

2-2-1. Definitions ...........................................................................................2.14

2-2-2. Brief explanation of the ink system.....................................................2.15

2-2-3. Parameters related to the ink system ...................................................2.18

2-3. Brief explanation of media size detection control ................................... 2.19

– iii –

CHAPTER 3 TROUBLESHOOTING

3-1. Troubles for which error messages are given on the LCD ......................3.2

3-2. Error messages and corrective measures .................................................. 3.3

3-2-1.

Error messages for troubles for which error numbers are given on the LCD 3.3

3-2-2. Ink-related components and other components ..................................... 3.6

3-2-3. Warning Messages Regarding Fabric Transportation ...........................3.7

3-3. Troubles for which error messages are not given on the LCD ................ 3.8

3-3-1. The device will not be energized...........................................................3.8

3-3-2. The device fails to perform plotting ......................................................3.9

3-4. Plotting failure ...........................................................................................3.11

3-4-1. Abnormal nozzle discharge .................................................................3.11

3-4-2. Abnormal ink shot ...............................................................................3.11

3-4-3. Plotted drawing is out of position .......................................................3.12

3-4-4. Print is not sharp..................................................................................3.12

3-4-5. Abnormal print ....................................................................................3.13

3-4-6. Color of print is pale............................................................................3.14

3-4-7. Ink-filling cannot be performed ..........................................................3.14

3-4-8. Plotted dots or lines are dirty...............................................................3.15

3-4-9. Stripes are always drawn at the time of scanning ...............................3.16

3-4-10.Black and White Stripes appear from side to side .............................. 3.17

3-4-11.Dark and Light Images Occur at Each Scan ....................................... 3.17

3-4-12.The media feed amount is not equal on the right and left. .................. 3.18

CHAPTER 4 MAINTENANCE MODE

4-1. Maintenance items ....................................................................................... 4.2

4-2. Entering into the maintenance mode .........................................................4.3

4-2-1. Entering into the maintenance mode when actuating the plotter .......... 4.3

4-2-2. Entering into the maintenance mode by system parameters ................. 4.4

4-3. Menu of #ADJUST ...................................................................................... 4.5

4-3-1. PRINTadjust2 ........................................................................................4.5

4-3-2. HEAD ADJUST ................................................................................. 4.11

4-3-3. HEAD WASH ..................................................................................... 4.13

4-3-4. SELECT CLEANING ........................................................................ 4.15

4-3-5. REPLACE COUNTER ......................................................................4.17

4-3-6. DEFAULT SET...................................................................................4.19

4-3-7. CAPPING ............................................................................................4.20

4-3-8. INK SETUP.........................................................................................4.21

4-3-9. HEAD ID............................................................................................ 4.22

4-3-10.ADJUST EDGE .................................................................................4.23

4-3-11.500mm SQUARE ...............................................................................4.25

– iv –

4-3-12.SET QUALITY ..................................................................................4.27

4-3-13.MEDIA COMP2 ................................................................................4.28

4-4. #TEST items .............................................................................................. 4.30

4-4-1. CHECK PATTERN ........................................................................... 4.30

4-4-2. PARAMETER DRAW ....................................................................... 4.37

4-4-3. ALL PATTERN .................................................................................4.38

4-4-4. X SERVO ........................................................................................... 4.39

4-4-5. Y SERVO ........................................................................................... 4.40

4-4-6. XY SERVO ........................................................................................4.41

4-4-7. ACTION TEST ..................................................................................4.42

4-4-8. SENSOR TEST ..................................................................................4.43

4-4-9. KEYBOARD TEST ...........................................................................4.46

4-4-10.DISPLAY TEST ............................................................................... 4-47

4-4-11.LCD TEST ........................................................................................ 4-48

4-4-12.PUMP MOTOR................................................................................. 4-49

4-4-13.TIMER CHECK ................................................................................ 4-50

4-4-14.MEMORY CHECK .......................................................................... 4-51

4-4-15.SKEW CHECK ................................................................................. 4-55

4-4-16.TEMP CHECK .................................................................................. 4-56

4-4-17.ENCODER CHECK ..........................................................................4.57

4-5. #PARAMATER items ..............................................................................4.60

4-5-1. SYSTEM PARAMETER ................................................................... 4.60

4-5-2. INK PARAMETER 1........................................................................ 4.63

4-5-3. INK PARAMETER 2........................................................................ 4.63

4-5-4. MAINTENANCE PARAMETER ..................................................... 4.63

4-5-5. SERVO PARAMETER...................................................................... 4.63

4-5-6. ADJUSTMENT PARAMETER ........................................................ 4.63

4-5-7. INFORMATION PARAMETER ....................................................... 4.63

4-6. Uploading and Downloading Parameters ................................................ 4.64

4-6-1. UPLOAD (Plotter >>> Computer)..................................................... 4.64

4-6-2. DOWNLOAD (Computer >>> Plotter) .............................................4.65

4-7. Updating the firmware ..............................................................................4.67

4-7-1. The firmware in this unit .....................................................................4.67

4-7-2. Main unit side firmware version updating file ....................................4.67

4-7-3. Interface side firmware version updating file .....................................4.68

4-7-4. Checking the version updating file......................................................4.68

4-7-5. Updating procedure .............................................................................4.69

4-8. Maintenance menu tree .............................................................................4.71

– v –

CHAPTER 5 DISASSEMBLING / ASSEMBLING PROCEDURE

5-1. Disassembly and assembly .......................................................................... 5.2

5-1-1. Front cover assy., Y cover, SR cover, YR cover and Right cover ........5.2

5-1-2. F cover L/R, Platen cover, and Paper sensor R assy. ............................5.4

5-1-3. X-motor assy. ........................................................................................ 5.5

5-1-4. Paper feed roller (Do not disassemble) ................................................. 5.6

5-1-5. Keyboard assy. and IO PCB assy. .........................................................5.6

5-1-6. X slowdown belt (3 type), XM assy, X-pulley, Driving roller pulley,

X joint shaft pulley ................................................................................5.8

5-1-7. Friction roller.......................................................................................5.10

5-1-8. Y-motor assy., S3M belt 160, Clean toothed belt ...............................5.11

5-1-9. Head cover, Slider PCB and Linear encoder PCB assy. / scale ..........5.12

5-1-10.Print head............................................................................................. 5.14

5-1-11.Main FPC cable assy. .......................................................................... 5.16

5-1-12.Cloth width sensor PCB assy. ............................................................. 5.18

5-1-13.Cap assy............................................................................................... 5.19

5-1-14.Station sensor assy., Capping sensor assy. and Wipersensor assy. ..... 5.20

5-1-15.Ink supply tube (inside diameter: ø2mm) ........................................... 5.22

5-1-16.IEEE1394 PCB, Main PCB, HDC-1 PCB assy., HDC-2 PCB assy.

and Power PCB ...................................................................................5.23

5-1-17.Centering motor assy. .......................................................................... 5.25

5-1-18.ID contact PCB assy, Cartridge sensor, I/C, Y ................................... 5.26

CHAPTER 6 ADJUSTMENT

6-1. Adjusting item list ........................................................................................6.2

6-2. Adjusting item ..............................................................................................6.3

6-2-1. Adjustment of the station position ........................................................ 6.3

6-2-2. Adjustment of the Linear sensor PCB assy height ................................6.8

6-2-3. Adjustment of the Y-motor belt tension ................................................6.9

6-2-4. Adjustment of the X-motor belt tension ..............................................6.10

6-2-5. Adjustment of the head (head angle / head stagger) ...........................6.11

6-2-6. Adjustment of the X slowdown belt (100 S3M 459) .......................... 6.15

6-2-7. Adjustment of the X slowdown belt (100 S3M 243) .......................... 6.16

6-2-8. Adjustment of the Friction roller position ...........................................6.17

6-2-9. Adjustment of the Right and left edge position...................................6.18

6-2-10.Adjustment of Take-up device, Torque limiter

and the Feed torque limiter ................................................................. 6.19

– vi –

– 1.1 –

CHAPTER 1

OVERVIEW OF MAINTENANCE

– 1.2 –

1-1. Cautions in maintenance

Following cautions have to be taken when conducting maintenance works.

•Be sure to fully understand precautions given in “For safe operation” in the Instruction Manual

for the Tx2-1600 series.

• Be sure to accurately grasp problems since misoperation can be the cause of the problem.

• Be sure to secure a sufficient space for maintenance.

• Be sure to turn off the power switch and disconnect the power plug from the receptacle.

•In the case where it is necessary to conduct test with the electrical box cover opened, caution

should be taken to avoid electric shock hazards in the electrical box.

•In the case where it is necessary to conduct maintenance works with the power on, carefully

observe the movement of the head. (Keep any part of your body away from the moving parts.)

•Shift the paper (in the X-direction) and the head (in the Y-direction) using the jog keys. If it is

necessary to shift the paper and the head by hand with the power turned off, exercise care to

shift them slowly.

•Do not tilt the plotter with the ink cartridges filled with ink. Doing so can give rise to leakage

of ink. (In particular, do not position the plotter in such a way, when ascending/descending the

stairs, that the maintenance station is lower than the ink station.)

In principle, the following procedure should be taken in prior to the transportation.

1) Discharge ink from the tube in accordance with the description given under “Discharge

cleaning” in the maintenance tests.

2) Detach the waste ink hose.

3) Fix the head with the head stopper (s Stopper).

•If the main unit is removed from the legs and placed directly on the floor, be careful of the

following points.

• Unplug the takeup unit power cord.

•Remove the waste ink hose. (To prevent ink leakage, plug the joint with a cloth.)

CAUTION

• Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type recommended by the manufacture.

Dispose of used batteries according to the manufacturer's instructions.

•Do not get ink drops on the FPC or connectors when connecting or disconnecting the damper.

Doing so may cause short-circuit or inferior contact resulting in abnormal ink discharge. Be

careful when handling ink.

•Properly and carefully connect the FPC cable of the slider PCB from the HDC PCB according

to the connector number. Failure to do so may cause short-circuit of the power supply.

• Do not turn the power off during firmware upgrading. Doing so may disable restarting.

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