Mantis ULV BioMant-ONE Manuel utilisateur
!
Operating*instructions*for:*
BioMant-ONE,,
Weed,control,machine,
MANUFACTURER:
Mantis ULV
Vierlander Straße 11a
21502 Geesthacht
Phone: +49 (0) 4152 8459-0
February 2020
www.mantis-ulv.com
Mantis ULV Sprühgeräte GmbH
Page 2 of 29
Table of Contents
Foreword ................................................................................................................................................ 4
Symbols and terms .............................................................................................................................. 4
Intellectual property rights ................................................................................................................... 4
1. Introduction .................................................................................................................................... 5
1.1. EC- Declaration of Conformity ............................................................................................ 5
1.2. Adaptations ............................................................................................................................ 5
1.3. Operation by third parties .................................................................................................... 5
2. Description of the weed control machine BioMant One .......................................................... 6
2.1. Design of the weed control machine BioMant One ......................................................... 6
2.2. Functional principle of the weed control machine BioMant One ................................... 7
2.3. Operating areas .................................................................................................................... 7
2.4. Technical Specifications ...................................................................................................... 8
2.4.1. Technical data ................................................................................................................. 8
2.4.2 Type plate ........................................................................................................................ 8
2.4.4 Explanations for the type plate ..................................................................................... 8
3 Operating regulations .................................................................................................................. 9
4 Safety instructions ...................................................................................................................... 10
4.1 Safety instructions .............................................................................................................. 10
4.2 Pictograms ........................................................................................................................... 12
4.3 Safety devices ..................................................................................................................... 12
4.4 Control panel ....................................................................................................................... 13
4.5 Emergency switch .............................................................................................................. 13
4.5.1 Testing of Emergency switch .......................................................................................... 14
4.6 Main power switch .............................................................................................................. 14
4.7 LPG shut-off valve .............................................................................................................. 14
5 Assembly instructions ................................................................................................................ 15
5.1 Installation on a vehicle ..................................................................................................... 15
5.2 Assembly ............................................................................................................................. 15
5.3 Electrical Equipment .......................................................................................................... 15
5.4 Fuel supply .......................................................................................................................... 15
5.5 Measures prior to commissioning .................................................................................... 16
6 Commissioning, test run and working operation .................................................................... 17
6.1 Commissioning ................................................................................................................... 17
Mantis ULV Sprühgeräte GmbH
Page 3 of 29
6.2 Test run / working operation ............................................................................................. 18
6.3 After the test run / working operation ............................................................................... 18
7 Working with the BioMant One weed control machine ......................................................... 19
7.1 Starting of machine operation ........................................................................................... 19
7.2 Actions during operation .................................................................................................... 19
7.3 Actions after operation ....................................................................................................... 19
7.4 Replacing of the water filter .............................................................................................. 19
7.5 Charging of batteries .......................................................................................................... 20
7.6 Refilling of fuel tank ............................................................................................................ 20
7.7 Anti-lime scale agent .......................................................................................................... 20
7.8 Adjustment of the dosage for anti-lime scale agent ...................................................... 22
8 Maintenance works and troubleshooting ................................................................................ 23
8.1 Daily maintenance .............................................................................................................. 23
8.2 Regular maintenance ......................................................................................................... 23
8.3 Troubleshooting .................................................................................................................. 23
9 Disassembly, transport, storage and disposal ....................................................................... 25
9.1 Disassembly ........................................................................................................................ 25
9.2 Transport ............................................................................................................................. 25
9.3 Storage ................................................................................................................................. 25
9.4 Disposal ............................................................................................................................... 26
10 Annexes .................................................................................................................................. 27
10.1 EC- Declaration of Conformity .......................................................................................... 27
10.2 Schematic diagram ............................................................................................................. 28
10.3 Spare parts list .................................................................................................................... 29
Mantis ULV Sprühgeräte GmbH
Page 4 of 29
Foreword
These Operating Instructions are part of the BioMant One weed control machine . These Operating
Instructions describe the operation and functions of the machine and include the corresponding
assembly, maintenance and safety instructions. You are obliged to observe and to comply with these
instructions (especially the safety instructions).
To be able to safely work with the weed control machine BioMant One it is required to thoroughly
read and understand these Operating Instructions.
Symbols and terms
These Operating Instructions include warnings and instructions for the safe handling of the weed
control machine BioMant One. These Instructions were completed with one of the pictograms below.
Thoroughly familiarise yourself with the instructions stated below.
Note with additional information. This draws the user's attention to possible
points to be observed or safety regulations.
This note indicates risks that are connected to working with the weed control
machine BioMant One.
The images in these Operating Instructions can be different from the actual images on the machine.
These Operating Instructions have been created with the highest care. If any problems occur, please
contact your dealer or directly contact the manufacturer.
The manufacturer does not accept any responsibility for downtimes, production outages, or losses
due to a defective weed control machine BioMant One.
Intellectual property rights
Without prior written authorisation of the manufacturer it shall not be allowed to reproduce and/or
publish any contents of these Operating Instructions through printing, photocopying, microfilm, or
other means.
For further information about use and maintenance of the machine which is not included in these
Operating Instructions, please contact the manufacturer.
Despite all continuous efforts of the Mantis ULV Sprühgeräte GmbH to further improve this product
on all levels (especially in the area of safety), unforeseeable circumstances cannot be prevented. If,
for this reason, unsafe situations should occur, then immediately contact the manufacturer.
All rights explicitly reserved. Unless approved by copyright, reproductions, edits and translations
require the manufacturer’s prior consent.
Mantis ULV Sprühgeräte GmbH
Page 5 of 29
1. Introduction
These Operating Instructions include all information needed for the correct and safe working with
the weed control machine BioMant One.
Before the commissioning of the weed control machine BioMant One, it is absolutely required that
you have read and understand these Operating Instructions. Therefore, you must have familiarised
yourself with the functioning and the safety instructions before the commissioning of the weed
control machine BioMant One.
For your own safety and to prevent damages on the machine, always observe the safety instructions
included in these Operating Instructions!
1.1. EC- Declaration of Conformity
Because the weed control machine BioMant One complies with the provisions of the EC Declaration
of Conformity, The manufacturer has prepared an appropriate EC Declaration of Conformity. Please
find the EC Declaration of Conformity attached in Annex 10.1.
1.2. Adaptations
If the weed control machine BioMant One must be adapted in future, the responsible person must
check whether these adaptation have an effect on the information content of these Operating
Instructions. If the content of these Operating Instructions is not up to date anymore due to the
adaptations, the responsible person has to revise these Operating instructions accordingly.
1.3. Operation by third parties
If the weed control machine BioMant One is sold partly or completely, dismantled and/or moved,
then the one who reuses the weed control machine BioMant One or components of it, shall be fully
responsible for the safety of the newly erected system.
In this case, the manufacturer shall not be liable for the reuse of the whole system or parts of it,
because several process conditions influence the safety of the process. With this, they also affect the
safety of the system.
Mantis ULV Sprühgeräte GmbH
Page 6 of 29
2. Description of the weed control machine BioMant One
The weed control machine BioMant One is an alternative weed control system that does not require
chemical substances. This chapter describes the functions and the operation of the weed control
machine BioMant One.
2.1. Design of the weed control machine BioMant One
The weed control machine BioMant One is hot-water low-pressure unit with optional additional high-
pressure function built in a stainless-steel housing and includes the following components:
> Hood, doors, sleeves for forklift truck
> Burner module (diesel or LPG) for the generation of hot water
> Fuel tank(s) (diesel or LPG)
> High pressure pump
> Water tank and water filter
> Temperature control
> Calcification protection system
> Control panel and electrical system
> Optional: battery pack
> Optional: Hose reel, spray lances, Spray beam, or other accessories.
Fig.1:
Main overview
Water tank 500 or 1.000 litres
(optional: Filter system for surface water)
Touch screen-Control panel
(optional: remote control)
Calcification protection system
Electrical pump
with storage battery or 230 V
power supply
Maintenance-free battery
pack (optional)
Hose reel (optional)
Integrated water filter
LPG or diesel burner for the
generation of hot water
Frame structure of
stainless steel
Temperature control for constant
output water temperature
Sleeves for forklift truck forks
Mantis ULV Sprühgeräte GmbH
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2.2. Functional principle of the weed control machine BioMant One
The BioMant One weed control machine is a spray system for weed control with of hot water. The
system is equipped with a burner and provides a flow rate of 15 l/min. The machine can be operated
by one person.
2.3. Operating areas
The weed control machine BioMant One is only allowed to be operated via the control panel or, if
installed, via the remote control. In an emergency, the machine can be switched off by the
Emergency switch installed on the control panel.
It is not allowed touse the Emergency switch to switch the machine off.
Fig.2:
Control panel with Emergency Off switch
An unobstructed work area needs to be provided for the operation of the BioMant One weed
control machine. Remove all risks of impact and tripping.
Keep order and cleanliness in the work area to exclude risks of impact and
tripping.
Mantis ULV Sprühgeräte GmbH
Page 8 of 29
2.4. Technical Specifications
This section contains the technical data of the machine.
2.4.1. Technical data
Machine
:
Weed control machine BioMant One
Manufacturer
:
Mantis ULV Sprühgeräte GmbH
Year of manufacturing
:
Refer to type plate
Serial-No.
:
Refer to type plate
Hot water heater
:
Diesel- or LPG burner
Power supply
:
By battery pack or external electrical power supply
Fuel tank or external
electrical power
supply
:
Diesel: 95 litres / LPG: 108 litres
Nominal voltage
:
230 V or with battery pack: 72 V
Net weight
:
With diesel burner= 460 kg
With LPG burner = 510 kg
With storage battery pack = 810 kg
Dimensions
:
1350 x 1000 x 1400 mm (with 500 litres tank)
2.4.2 Type plate
Fig.3:
Type plate
2.4.4 Explanations for the type plate
Manufacturer
:
Mantis ULV Sprühgeräte GmbH
Machine
:
Weed control machine BioMant One
Year of make
:
Year of make of the machine
Serial-No.
:
Individual machine-No.
Because the weed control machine BioMant One complies with the requirements of the applicable
European directives, the CE mark is on the type plate.
Mantis ULV Sprühgeräte GmbH
Page 9 of 29
3 Operating regulations
The weed control machine BioMant One is only allowed to be used for the intended purpose.
Unauthorised persons are not allowed to change the settings of the weed control machine BioMant
One. If you want to change the settings, please contact your specialist dealer or directly contact the
manufacturer.
Before the commissioning of the weed control machine BioMant One, make yourself thoroughly
familiar with these Operating Instructions. Observe all instructions and safety instructions in these
Operating Instructions.
If it is not used as intended, this cannot only endanger the operator or persons nearby, but also
cause damages on the machine. The usage of the machine other than specified without the explicit
authorisation of the manufacturer is not allowed.
Mantis ULV Sprühgeräte GmbH
Page 10 of 29
4 Safety instructions
The weed control machine BioMant One is equipped with different safety devices. Despite these
safety devices there remains residual risks in various positions. The following chapter contains some
safety instructions referring to these residual risks. For safe working with the weed control machine
BioMant One, all persons who have to work on or with the weed control machine BioMant One must
make themselves familiar with these instructions.
4.1 Safety instructions
For all works on the BioMant One, the machine must be disconnected from the
power supply, depressurised and secured against accidental restarting.
All persons, who work with or on the weed control machine BioMant One,
must have made themselves sufficiently familiar with these Operating
Instructions and especially with these safety instructions. It is strictly
required to observe these safety instructions.
Only competent and authorised persons are allowed to work with the weed
control machine BioMant One
The weed control machine BioMant One sprays water at a temperature of 99.5
°C. Never point the spray lance at persons or animals. Spraying at persons
or animals can cause serious burns.
In high-pressure mode, water at high pressure spouts out of the spray lance.
Never point this high-pressure jet at persons or animals. If water at high
pressure is pointed at persons or animals, this can cause serious injuries.
Before starting, check if the doors of the weed control machine BioMant One
are closed. The machine is only allowed to be used with all coverings
closed.
Before starting the machine, check it for possible damages. If the machine is
damaged, you must not start the machine but first it has to be repaired
by the manufacturer or a BioMant dealer.
Despite of the splash-proof design of the machine pay attention to the live
components nearby the machine. They can cause electrocution or
damage the machine.
Be careful, when you open the coverings. If the covering is open, sharp moving
parts can still move.
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