Malone 2600TC Manuel utilisateur
Procut 2600TC & 3000TC —User Manual
Operation Manual
PROCUT 2600TC & 3000TC
Malone Farm Machinery
Ballyglass, Claremorris
Co. Mayo, Ireland.
Tel +353 (0) 94 936 0500
ISSUE: 1
2
Table of Contents
Section 1 General information ··························· 3
Section 2 Safety precaution······························· 4
Section 3 Assembly to tractor ···························· 7
Section 4 Transport ········································ 9
Section 5 Working position····························· 10
Section 6 Adjustments ···································11
Section 7 Operation······································ 14
Section 8 Storage ········································ 15
Section 9 Spare parts ···································· 15
Section 10 Maintenance and lubrication ··············· 16
Section 11 Troubleshooting ······························ 25
3
Procut 2600TC & 3000TC —User Manual
Section 1 General information
Thank you for purchasing a Malone product. You have purchased one of the finest,
most advanced trailed disc mowers available. To fully utilize the qualities of the
mower, please ensure you read the manual, you will be rewarded in terms of longer
working life, greater safety, and better performance.
BEFORE INSTALLING AND USING THIS MACHINE READ
CARFULLY THE INSTRUCTIONS GIVEN IN THIS MANUAL
USING YOUR OPERATOR'S MANUAL
Read, Understand, and Follow the Messages in this Manual - doing so will promote
safe, productive, and reliable service.
This manual was prepared to help you properly use, service, and maintain your new
investment and to operate it safely. Reading your operator's manual will help you
and others avoid personal injury or damage to the machine. Pay close attention to all
cautions and warnings in this text. This machine can cause serious property damage,
personal injury, or even death if it is misused. For your safety, as well as the safety
of bystanders, you must follow the safety precautions in this operator’s manual.
This manual is an important part of your machine. It should remain with the ma-
chine if and when it is sold. If it is damaged or lost, you may contact your dealer, or
contact Malone at +353 (0) 94 9360500 or www.malonefm.com to get a replace-
ment.
Before delivering this machine, your dealer performed a pre-delivery inspection to
ensure best performance.
If you have any queries, please contact Malone who will be able to give you the cor-
rect assistance and advice as soon as possible.
EC DECLARATION OF CONFORMITY
Conforms to EU Engineering regulations and other relevant EU guide-
lines.
4
Section 2 Safety precautions
This symbol is used to call attention to instructions concerning per-
sonal safety.
Be sure to observe and follow these instructions.
WARNING: BEFORE ATTEMPTING TO OPERATE THIS MOWER, READ
AND STUDY THE FOLLOWING SAFETY INFORMATION. IN ADDITION,
MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS
WITH THE MOWER, WHETHER FAMILY MEMBER OR EMPLOYEE, IS
FAMILIAR WITH THESE SAFETY PRECAUTIONS.
• DO NOT operate, service, inspect or otherwise handle this mower until all op-
erators have read this Owner’s Manual and have been properly trained in the
intended usage of the mower.
• Do not allow minors (children) or inexperienced persons to operate this mower.
• Always shut off power and disconnect PTO drive shaft and unhook hydraulic
hoses (relieve hydraulic pressure) from tractor to prevent accidental start-up or
unexpected movement before working on machine.
• Do not clean, adjust, or lubricate while mower is in motion.
• Make sure all hydraulic fittings are tight and that all hoses are in good condi-
tion. Hydraulic fluid escaping under pressure can have sufficient force to pene-
trate skin and cause serious injury. Never investigate for hydraulic leaks by us-
ing a part of the body to feel for escaping fluid.
• Inspect when first delivered and regularly thereafter; that all connections and
bolts are tight and secure before operating.
• Do not operate until all shields, covers, and guards are in place.
• Make certain everyone is clear of the mower before applying power.
• Keep hands, feet and clothing away from moving parts. Loose or floppy cloth-
ing should not be worn by the operator.
• Do not step over the power take-off shaft. Stay clear of the PTO at all times..
• Never operate PTO above normal 1000 RPM rating. Tractors PTO MUST
match implement PTO.
• Never exceed a safe travel speed when transporting this mower
• Check local laws for all highway lighting and marking requirements.
5
Procut 2600TC & 3000TC —User Manual
THE OPERATOR’S MANUAL AND DECALS ON THE MACHINE ITSELF
WARN YOU OF DANGERS AND MUST BE READ AND OBSERVED
CLOSELY. STUDY THE ABOVE SAFETY RULES - FAILURE TO HEED
MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
MEANING OF SAFETY LABELS
Stay clear of articulation area while the engine is running
The cutting unit can pose a crush hazard when the machine has
articulated.
Do not open or remove safety shields while engine is running
Removal of safety guards are not permitted while engine is operating.
Do not open or remove safety shields while engine is running
Removal of safety guards are not permitted while engine is operating.
6
Keep a safe distance from this machine.
Keep a safe distance from the machine. Do not allow any persons near
the machine. If any guard is broken, it must be replaced.
Shut off engine and remove key before performing maintenance or
repair work.
The tractor engine must always be turned off and the ignition key be
removed before carrying out any maintenance, cleaning or lubrication to
the machine.
Stay clear of mower blade as long as engine is running.
Safety guards must always be in place. Never place hands near moving
objects.
Wait until machine components have completely stopped before
touching them.
Do not come near the machine moving parts while the machine is in
operation. Stop the machine before coming near the unit.
7
Procut 2600TC & 3000TC —User Manual
Section 3 Assembly to tractor
Attaching mower to tractor
It is designed to mount on Category II, 3-point hitch tractors. Two double-acting hy-
draulic connection must be available on the tractor.
Hydraulic Connection
Keep hands and body away from pressurised hydraulic lines.
Hydraulic fluid under pressure can penetrate skin and cause serious injury.
Only connect hydraulic hoses only when system is depressurised.
Two double-acting hydraulic connection must be available on the tractor.
FunctionHydraulic hose use for
Drawbar (Green) +Left
- Right
Cutting unit (Red) +Up
- Down
Light Connections
The mower comes with two connections.
• Connection 1—7 Pin socket for rear lights, indicators and side white lights
• Connection 2—a 3pin 12V socket used for the spot light that is located over the
cutter bed
8
Attaching driveline to tractor
The Malone Procut mower require 1000RPM PTO power.
• Slide driveline end with safety cone over the splined shaft of the gearbox and
secure with attaching device.
• Slide driveline over the tractor’s splined PTO shaft and secure with locking de-
vice of driveline.
• Move driveline back and forth to ensure that it is secure on the PTO shaft of the
tractor and the mower gearbox.
• Attach over-run clutch to mower.
• Should the driveline require shortening then -
1. Raise the tractor 3-point hitch so the gearbox shaft is in line with the PTO shaft
of the tractor. Shut down the tractor leaving cutter in shortest distance between
shafts, refer to ‘A’ dimension. Securely block mower in position.
2. Pull the driveline apart. Reattach outer sections to tractor and gearbox. Pull on
driveline section to be sure that yoke locks in place
3. Hold driveline sections parallel to each other and mark the shield approx.
25mm (B Dimension) short of the shield cone on opposite section. Do this for
both sections.
4. Cut off shield where marked (X Dimension). Cut shaft the same amount (X1
Dimension). Repeat this on other driveline half and remove all burrs and cut-
tings.
5. Lubricate the shaft halves with multi-purpose grease and reassemble.
6. Pull on each driveline section to ensure yokes lock into place.
9
Procut 2600TC & 3000TC —User Manual
Section 4 Transport
When travelling on public roads use accessory lights when necessary and
devices for adequate warning to other road users.
1. Raise the cutting unit by retracting the cutting unit cylinder.
2. Make sure the support leg is secured in the high position.
3. Swivel the drawbar into centre using drawbar cylinder.
4. Set drawbar locking plate in transport position.
5. Lift left and right side covers and secure with clips.
6. Close the hydraulic shut off valve.
7. If travelling on public roads ensure a ‘slow moving vehicle’ emblem is visible
to oncoming traffic.
8. If travelling on public roads always select a safe driving speed and allow faster
moving vehicles pass you safely.
Lift side covers and secure with clip
Fasten drawbar locking plate as shown
Retract cutting unit cylinders to raise
cutting unit
Shut off hydraulic transport valve
10
Section 5 Working position
1. Ensure support leg is secured in the raised posi-
tion.
2. Release locking plate and fasten in working po-
sition (see detail below).
3. Open double-action hydraulic cylinder to swing
drawbar into working position.
4. Lower the cutting unit. Ensure the cutter bed
rams are fully extended.
5. When the cutter bed is on the ground, ensure
spool valve for cutter bed rams is in neutral po-
sition.
6. Ensure the tractor lower links are set at 70cm
above ground.
7. Ensure the side covers are in the working position.
8. Adjust swath board for width of swath required.
Locking plate in working position Set lower links at 70cm from
ground level.
Side covers in their working position
Ce manuel convient aux modèles suivants
1
Table des matières
Autres manuels Malone Matériel agricole
Manuels Matériel agricole populaires d'autres marques
GSi
GSi PNEG-2314 Manuel utilisateur
Checchi & Magli
Checchi & Magli TEXDRIVE Manuel utilisateur
Amazone
Amazone Cenius 4003-2TX Manuel utilisateur
MASSEY FERGUSON
MASSEY FERGUSON MF 9313S Manuel utilisateur
Cima
Cima BLITZ Instructions d'utilisation et d'entretien
Amazone
Amazone CombiDisc 3000 Instructions d'installation
