Lotus 2013 Exige S Mode d’emploi

Updated 1st October 2013

026, 036, 045, 500....Elan

050....Elan+2

046, 054, 065, 074....Europa

075....Elite S1

076....Eclat S1

079....Esprit S1/S2/S2.2

FOREWORD

This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus

policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice.

Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept

liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights.

USE OF THE PARTS LIST

This parts list covers the Exige S range, 2012 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may some-

times use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly

identify the applicable parts list section.

PART NUMBERS

Part numbers used in this publication are in the format as follows:

Modification Functional Supply Route

Identifier Group (internal use)

A 138 B 1234 F

Vehicle/Engine Type Part Serial

Number of First Usage Number

Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable

- refer to the remarks and option columns.

Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used.

Functional Group: Asingle letter indicating the functional area of the parts first use

A= Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim

B = Body F = Transmission K = Cooling Q = Clutch V = Soft Trim

C = Front Suspension G = Wheels & Tyres L = Fuel System R = Final Drive W = Standard Fixings

D = Rear Suspension H = Steering M = Electrics S = Exhaust

907....4 cyl. 2.0 NA

910....4 cyl. 2.2 turbo

912....4 cyl. 2.2 NA

920....4 cyl. 2.0 turbo

918....V8 3.5 turbo

082....Esprit Turbo

083....Elite S2

084....Eclat S2

085....Esprit S3

089....Excel

100....Elan 1990

111....Elise

340....340R

117....Elise 2 (Rover)

117....Elise 2001 MY

120....Elise111R

121....Elise USA

122....Exige 2

123....Exige USA

124....Europa 2006

127....2-Eleven

128....Exige S (euro)

129....Exige S (fed)

131....Elise S (1ZZ)

132....Evora

138....Exige S

Updated 1st October 2013

SCCGA11121HC7101234

2GR

0564901

VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER

The Vehicle Identification Number (V.I.N.) is located on the left hand side of the windscreen and stamped on the chassis in the right hand front wheelarch area,

viewable with the front wheels turned to full right lock, and is also printed on a label stuck to the chassis sideframe alongside the driver’s seat..

The engine number is marked on a vertical patch at the right hand side of the rear face of the cylinder block, adjacent to the clutch housing.

Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by

V.I.N. or engine number. The vehicle licence number should be considered irrelevant, since it may not accurately reflect the vehicle age, and may also be changed

during the car’s life.

The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes

and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted

S C C L H

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Manufacturer

Code

Brand

L = Lotus

Model

KH = Exige EU

HH = Exige Row

Engine

S = 2GR-FE 257 kW

Restraint

A = 3pt no SIR

C = Front 3pt. Dual SIR

Check

Digit

Model Year

C = 2012

D = 2013

E = 2014

F = 2015

G = 2016

H = 2017

Plant

H = Hethel

Market Spec.

A = LHD USA

B = LHD Canada

C = RHD Other

D = LHD Other

E = Gulf States

H = LHD Track

J = RHD Track

L = South Korea

N = China

Build Type

1 = Std.

2 = Proto.

Serial Number

Updated 24th January 2013

10.00 Body

10.01 Body: Front & Rear Clamshells & Fixings

10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead

10.04 Crash Structures

10.09 Front Services Access Panels

10.11 Tailgate & Release Mechanism

10.13 Engine Compartment, Cover, Latch Mechanism

10.15 Door Shells, Beams, Hinges

10.17 Door Latch Mechanism

10.23 Bumpers, Valences Spoilers & Aerofoils

10.25 Undertray & Diffuser

10.31 Towing Strut/ Hook

11.00 Glazing and Seals

11.01 Windscreen, Door Glass, Seals & Weather Strips

11.02 Door Window Lift Mechanism

12.00 Exterior Fittings

12.01 Wheelarch Liners

12.02 Soft Top Roof, Cant Rails, Roof Bows

12.03 Grilles and Louvres

12.04 Roof Panel, Seals & Fixings

12.05 Decals, Badges & Protective Film

12.07 Licence Plate Mountings

12.09 Exterior Driving Mirrors

13.00 Seats & Seat Belts

13.01 Seat Runners

13.02 Seat Assemblies, front

13.27 Seat Belts, front

14.00 Pedal Box & Fascia

14.01 Pedal Box, Pedals, Throttle Control

14.05 Fascia Structure & Supporting Hardware

14.10 Instrument Cowling

15.00 Interior Trim

15.05 Interior Driving Mirror & Sunvisors

15.11 Interior Trim & Stowage Provision

15.13 Front Door Trims

15.18 Interior Trim, Chassis Trim Panels

15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds

15.24 Luggage Compartment Carpet

15.30 Carpeting & Mats

16.00 Sound Insulation

16.01 Passenger Compartment Sound Insulation

17.00 Electrical

17.01 Harnesses, Leads

17.03 Horn, Inertia Switch, Modules, Fuses & Relays

17.05 Interior Switches, Auxiliary Power Socket

17.06 Engine Management & Sensors

17.07 Instruments, Tell Tales, & Displays

17.11 Exterior Lamps, Except Headlamps

17.13 Headlamps

17.17 Interior Lamps

17.21 Windscreen Wiper Motor, Wipers & Washers

17.27 In Car Entertainment

17.31 Battery, Clamps, & Cables

17.33b Security Alarm System, PFK, 2008 MY

17.35 Other Electrical, SIR: Inflator Modules, DERM & Sensors

Date: 09-May-12 Function Code List: Page 1 of 3

18.00 Heating, Ventilation, Air Conditioning

18.01 Heater/ Air Conditioning Assemblies, Housings

18.03 AC Components, Pipes, Hoses

18.05 Heater, Pipes, Hoses

18.07a AC Interior Blower Motor

18.09a AC/Heater Driver Operated Controls

18.12 AC/Heater Air Distribution Plenum

18.13 Air Trunking, Ducts & Ventilators

18.14 AC Air Recirculation System

19.00 Labels & Literature

19.01 Labels,Certificates, Literature etc.

19.03 Owner's Handbooks & Service Notes Manuals

30.00 Chassis

30.01 Chassis, Subframes

30.02 Seat Belt Mounting Frames, Stays

31.00 Suspension

31.01 Front Suspension, Incl. Hubs

31.03 Rear Suspension, Incl. Hubs

32.00 Steering

32.01 Rack & Pinion, & Lower Column

32.05 Upper Column, Steering Wheel

33.00 Brakes

33.01 Brake Discs, Calipers, & Parking Brake Assembly

33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses

33.05 Parking Brake Mechanism

34.00 Wheels & Tyres

34.01 Wheels, Tyres & Valves

40.00 Engine

40.00 Engine Assemblies

40.01 Engine Block & Oil Pick up

40.01a Engine Mounts

40.02 Gaskets & Sealants, Top Overhaul Set

40.02a Gaskets & Sealants, Bottom Overhaul Set

40.03 Sump Assembly

40.05 Cylinder Head , Valves, Springs

40.07 Camshafts, Tappets, Cam Cover

40.08 Camshaft Drive Chain & Sprockets

40.09 Pistons, Con-rods, Liners

40.11 Crankshaft, Bearings, Flywheel

40.13 Water Pump Assembly, Thermostat

40.15 Lubrication System

40.17 Ignition System, Spark plugs & Plug Top Coils

40.19 Alternator and Starter Motor

40.21 Exhaust Manifold

40.23 AC Compressor

41.00 Belts and Pulleys

41.03 Auxiliary Drive Belts & Pulleys

42.00 Induction Systems

42.01 Airboxes, Trunking & Air Filters

42.04 Throttle Body, Mechanism & IAC Valve

42.05 Fuel Injection System

42.09 Supercharger

43.00 Emission Equipment

43.03 Vacuum System, Hoses, Pipes & Fittings

Date: 09-May-12 Function Code List: Page 2 of 3

44.00 Fuel System

44.01 Fuel Tanks, Filler

44.03 Fuel Pump; Filter, Pipes

44.05 Charcoal Canister & Evaporative Loss System.

45.00 Exhaust

45.01 Exhaust System

45.05 Heatshields

46.00 Cooling

46.01 Engine Cooling System & Fan

46.02 Engine Cooling System

46.07 Single Oil Cooler System Engine

47.00 Transmission

47.01 Clutch & Release Mechanism

47.03 Transmission Assembly

47.05 Gearchange Mechanism, External

47.06 Gear Selector Mechanism, Internal

47.07 Gears, Shafts & Bearings

47.11 Final Drive & Bearings

47.15 Driveshafts & Seals

60.00 Special tools

60.01 Tool Kit

60.01a Diagnostic Equipment

60.02 Special Tools

80.00 Bulk Items

80.20a Touch-in Paint Pencil Range

Date: 09-May-12 Function Code List: Page 3 of 3

10.01

22 21

27 26

Updated 27th february 2013

Service Parts List

Dep Part Description Part NumberRemarks Qty

Function Code 10.01 Body: Front & Rear Clamshells & Fixings

Option

01 Front Clamshell Assembly Primed A138B0100K 1

02 Rear Clamshell Assembly Primed C138B0127K 1

02a Rear Clamshell Assembly Primed A138B0246J

Holes for soft top stay 1Roadster

03 'A' Panel Assembly Primed LH A138B4115K 1

04 'A' Panel Assembly Primed RH A138B4116K 1

05 Bracket , front clam side A138B0121F 2

06 Bracket, front clamshell to 'A' post, LH A120B4079F 1

07 Bracket, front clamshell to 'A' post, RH A120B4080F 1

08 Screw, M6 x 16, hex. hd., clamshell fixing A075W1028Z 10

09 Washer, flat, M6 x 20 x 2.5, clamshell fixing B082W4016F 6

10 Screw, M6 x 20, hex. flg hd., clamshell fixing A132W5004F 8

11 Screw, M8 x 25, button hd., S/S, clamshell fixing A111W7175F 6

12 Washer, flat, M8 x 16.5 x 1.6, clamshell fixing A111W4175F 4

13 Screw M5 x16 hex hd s/s A111W1163F 5

14 Washer Flat 3/16 x 3/4 x 16g s/s B075W4009Z 5

15 Speed Nut M5 B100W6372F 5

16 Shim, front clamshell alignment, 0.5mm A116B0460K As req.

16a Shim, front clamshell alignment, 1.0mm A116B0461K As req.

Function Code: 10.01, Page: 1

Updated 31st May 2013

Dep Part Description Part NumberRemarks Qty

Function Code 10.01 Body: Front & Rear Clamshells & Fixings

Option

17 Scrivet, panel radiator shroud A120W6848F 6

18 Boot Access Panel A132B0121F

See 1601 for insulation 1

19 Bracket Wheelarch LH A138B4165F 1

20 Bracket Wheelarch RH A138B4166F 1

21 Screw, M6 x 16, hex. hd., clamshell fixing A075W1028Z 4

22 Washer, flat, M6 x 18 x 1.0, clamshell fixing B082W4018F 4

23 Edge Finisher, rear header A117B6010F 1

24 Screw M5 x 12 flg btn hd, bracket assembly A111W7183H 4

25 Nut M6, wheel arch bracket A075W3020H 2

26 Screw M6 x 10 hex hd, wheel arch bracket A075W1026F 2

27 Washer, flat, M6 x 18 x 1.0, wheel arch bracket B082W4018F 2

28 Bolt M8 x 25 hex flg, bootbox to subframe A132W5006F

1 fixing used for battery tray 5

29 Washer, flat, M8 x 25 x 1.5, bootbox to subframe B075W4021F

1 fixing used for battery tray 5

30 Bracket Assembly, rool hoop LH A138B4123F 1

30a Bracket Assembly, rool hoop RH A138B4124F 1

31 Shim, 9 x 28 x 3, clamshell to subframe A124B0255F As req.

31a Shim, 9 x 28 x 2, clamshell to subframe A124B0256F As req.

32 Screw M6 x 25, clamshell to header A075W1031F 2

33 Washer Shakeproof M6, clamshell to header A075W4046F 2

34 Washer, flat, M6 x 20 x 2.5, clamshell to header A075W4016F 2

35 Screw M6 x 14 flg hd, access panel A116W5233F 6

Function Code: 10.01, Page: 2

Updated 31st May 2013

Dep Part Description Part NumberRemarks Qty

Function Code 10.01 Body: Front & Rear Clamshells & Fixings

Option

36 Grommet Blanking 15.9mm, unused tailgate release cable

hole

A138W6011F 1

37 Screw, M6 x 16, hex flg. hd. wheel arch bracket A132W5003F 2

38 Blanking Patch, 20 mm dia A111V0206F 4

39 Washer, flat, M8 x 25 x 1.5, clamshell fixing B075W4021F 2

40 Washer, flat, M6 x 25 x 1.4, clamshell fixing A075W4017F 4

41 Shim, front clamshell alignment, 1.6mm A116B0985F 4

Function Code: 10.01, Page: 3

Updated 31st May 2013

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