Lintel PSB-10 Manuel utilisateur

Rolling thin-film oven (RTFOT)

LinteL® PSB-10

Operating manual

WIRELESS INTERFACE SUBSYSTEM

Wireless interface subsystem (further WIS) is designed for operation automation of petroleum product

quality control laboratories.

Wireless interface subsystem has the following functions:

automatic transfer of test results from the tester located in the laboratory to PC via wireless

communications channel (IEEE 802.15.4/ZigBee standard);

safe storage of information obtained from the tester in a common database;

user-friendly, standardized representation of information to the user (in a table-oriented, graphical,

printed view);

providing tools for effective work with test results, tools for calculating accuracy characteristics using

standard methods.

Wireless interface subsystem provides communication at the distance up to 100 m indoors, all LinteL®

tester can be integrated in a common network.

LinteL®tester are equipped with hardware and software providing tester operation with the Wireless

Interface Subsystem

System operation requires purchase and installation of a radio modem with USB interface and

PC software. The software includes data communication protocol driver and LinteL®- LINK software.

Test results are automatically transferred to the database, which simplifies access to data and sched-

ules, improves the quality of work, and eliminates most routine operations.

For additional information, please, call + 7 (347) 284-44-36, 284-27-47.

Up-to-date devices for petroleum product quality control

Thank you for purchasing and usage of LinteL®PSB-10 –laboratory tester for the effect of high tempera-

ture and air on a moving thin film of bitumen.

Since 1959, BSDO Neftehimavtomatika JSC has been manufacturing and supplying tester for quality con-

trol of petroleum products in the laboratories of factories, airports, and fuel and energy complex enter-

prises.

Our tester implement STANDARD METHODS, have passed metrological certification, are included in MI

2418-97 "Classification and application of technical means of testing of petroleum products" and the

corresponding GOSTs Standards as a means of implementing quality control methods.

The tester has special solutions that allow you to implement in addition to standard methods and

methods for performing research, which is especially important when developing new types of

products. LinteL uses the latest technologies and components to ensure consistently high quality of

tester, convenience of their operation, in order to reduce the time spent on testing and increase the

efficiency of your work.

The LinteL® PSB-10 tester you purchased uses the best achievements in the development of products of

this type:

modern control device with the primary use of imported components and components of high relia-

bility;

four-line character LCD display;

the self-diagnosis system of the tester increases the reliability of the tester;

set of measures to protect against operator errors;

power supply module that allows the tester to remain operational in an extended range of network

voltages: from 198 to 242 V AC with a frequency of 50 Hz.

 
CONTENT 
1LIST OF ABBREVIATIONS .................................................................................................................2 
2DESCRIPTION AND OPERATION.......................................................................................................2 
1 Purpose .................................................................................................................................................. 2 
2 Specifications ......................................................................................................................................... 2 
3 Arrangement and operation.................................................................................................................. 3 
3PREPARATION FOR OPERATION ......................................................................................................5 
1 Requirements for installation place....................................................................................................... 5 
2 Visual control ......................................................................................................................................... 6 
3 Test run .................................................................................................................................................. 6 
4INTENDED USE................................................................................................................................6 
1 Operating limits ..................................................................................................................................... 6 
2 Sample preparation ............................................................................................................................... 7 
3 Oven preparation for testing ................................................................................................................. 7 
4 Testing.................................................................................................................................................... 8 
5 Work completion ................................................................................................................................... 9 
6 List of potential failures ......................................................................................................................... 9 
7 Contingency actions............................................................................................................................. 10 
8 Additional function .............................................................................................................................. 10 
5MAINTENANCE .............................................................................................................................13 
1 Additional equipment and materials................................................................................................... 13 
2 List of operations ................................................................................................................................. 13 
3 Wiping the display surface................................................................................................................... 13 
4 Calibration of the oven temperature sensor....................................................................................... 13 
5 Calibration of the air flow sensor ........................................................................................................ 15 
6 Viewing drum calibration coefficients................................................................................................. 15 
6STORAGE AND TRANSPORTATION.................................................................................................15 
1 Storage................................................................................................................................................. 15 
2 Transportation ..................................................................................................................................... 16 

2AIF 2.772.022 RE

The operating manual contains information about the design, operating principle, characteristics of the

automatic LinteL® PSB-10 and instructions necessary for its correct and safe operation.

1LIST OF ABBREVIATIONS

Tester –oven LinteL® PSB-10.

PC –personal computer.

PSD –protective shutdown device.

2DESCRIPTION AND OPERATION

2.1 Purpose

Tester for determining the aging of bitumen under the influence of high temperature and air LinteL®

PSB-10 (further - the oven) manufactured according to NTVR.441336.058 TU. Is a test equipment of a

desktop type and is intended for carrying out the effect of high temperature and air on the moving thin

film of bitumen in accordance with standards GOST 33140, EN 12607-1.

2.2 Specifications

2.2.1 Performance data of the oven given in Table 1.

Table 1 –Performance data

Parameters

Unit of meas-

urement

Value

GOST 33140

EN 12607-1

Oven temperature after stabilization

°С

from 162 to 164

Air flow through the flow sensor

liter/min

from 3,8 to 4,2

Drum speed after acceleration

rpm

from 14,8 to 15,2

Fan speed after acceleration

rpm

from 1625 to

1825

from 1650 to

1850

Test duration

min

from 84 to 86

from 74 to 761

Time of heating of the oven after placing

samples in the oven 2, no more

min

Voltage

from 198 to 242

Frequency

from 49 to 51

Power consumption, no more than

Kilowatt (kW)

2,1

Ambient temperature

0С

from 17 to 25

Relative humidity, not more than

Barometric pressure

mm Hg

from 680 to 800

2.2.2 Weight and dimensions of the oven given in table 2.

Table 2 –The overall dimension

Parameter

Unit of

measure-

ment

Value

Weight of the oven

120

Dimensions of the oven (width x height x depth)

916,6х826х823

2.2.3 The accuracy parameters of the oven given in table 3.

After reaching the test temperature

At 220 V network voltage and correct initial temperature selection.

LinteL® PSB-10 3

Table 3 –The accuracy characteristics

Parameter

Unit of

measurement

Value

Accuracy of the fan rotation speed

min-1

±100

Accuracy of the drum rotation speed

min-1

±0,2

The accuracy of the feed rate of hot air

liter/min

±0,2

Accuracy of maintaining the temperature of the inter-

nal space

°С

±1

The manufacturer guarantees that the accuracy parameters confirmed during the initial certification af-

ter transportation remain unchanged.

2.2.4 Oven possibility

1) testing and notification of the end time;

2) automatic blocking and signaling in case of incorrect operator actions or malfunctions of individual

nodes;

3) protection against starting the test when the door is open.

2.3 Arrangement and operation

2.3.1 Scope of delivery:

1) Tester LinteL®PSB-10 AIF 2.772.022.

2) Operational documents:

Operating manual AIF 2.772.022 RE;

Passport AIF 2.772.022 PS;

Certification program and procedure AIF 2.772.022 MA.

3) Attachment.

2.3.2 General information

The main function of the oven include:

1) ensuring stable test conditions (automatic maintenance of oven temperature, air flow, drum rotation

speed and fan rotation speed);

2) warning the operator about the end of the test time with sound signal.

2.3.3 Oven desing

2.3.3.1 The general view of the oven is shown in Figure 1, page 4. The main elements of the oven are

door 1, door handle 2, drum 3, fan 4, coil 5, temperature sensor 6, front panel 7. On the bottom right is

the «Network»switch 8, intended to activate the oven’s power supply. Using the adjusting legs 9, the

horizontal position of the oven is adjusted. The hole 10 is used to place an exemplary thermometer

inside the oven.

2.3.3.2On the rear wall of the oven (figure 2, page 4) are the input of the power cord 1, the protective

disconnection device 2, the grounding pin 3.

2.3.3.3 The front panel (figure 3, page 4) contains the display 1 and the oven controls: the control knob

2, and the buttons 3. The purpose of the controls is shown in table 4, page 5.

4AIF 2.772.022 RE

Figure 1 –General view of the oven (front view)

Figure 2 –Rear wall of the oven

Figure 3 –The front panel

LinteL® PSB-10 5

Table 1 –Designation of oven controls

Button

Modes of operation of the oven

Action

«Mode»

screen saver

entering the service menu

waiting

entering the main menu

editing numeric parameters

cycling cursor to the left –accordingly, edited

number digits

«*»

test completed

display of maximum and minimum parame-

ter values during the test

editing numeric parameters

cycling cursor to the right –accordingly, edit-

ed number digits

«Stop»

menu, service

transition to standby mode

printing parameters, printing errors, re-

setting settings

transition to the service menu

interface, operating time, sensors, cali-

bration, «exit» item in the «equipment

test»menu

transition to the main menu

t°calibration, flow calibration, drum cal-

ibration

return to the «calibration» menu

oven heating, stable

return to standby mode

test

transition to «test completed»

test completed

transition to «heating the oven»

display of maximum and minimum pa-

rameters during the test, display of heat-

ing time

transition to «test completed»

editing numeric parameters

exit editing mode without saving changes

equipment test

finish testing the selected equipment

«Start»

waiting

starting the heating of the oven

stably/unstably

running a test

display of maximum and minimum pa-

rameters during the test, display of heat-

ing time

transition to «test completed»

displaying any type of menu

selecting the current menu item

editing numeric parameters

exit edit mode and save changes

equipment test

start testing the selected equipment

Control

knob

(rotation)

being in any menu

navigate through the list items (move the

pointer to the current item ►)

editing numeric parameters

changing the number starting from the digit

that the cursor points to _

3PREPARATION FOR OPERATION

3.1 Requirements for installation place

3.1.1 The oven is a desktop -type laboratory tester.

3.1.2 The place of installation of the oven should exclude the impact of shaking, shocks, vibrations that

affect the normal operation of the oven.

6AIF 2.772.022 RE

3.1.3 The oven should be installed horizontally using a level.

3.1.4 The European standard socket used for powering the oven should have a ground connection to

«ground» bus that is not connected to the power equipment.

3.1.5 Connect the ground terminal (see figure 2, page 4) to an external ground bus that is not connected

to the power equipment.

3.1.6 Switch the protective disconnection device (see figure 2, page 4) to the on state (toggle switch up).

3.1.7 Check the cup retainers inside the drum. In order to avoid falling out of glass test cup during oper-

ation, it is necessary that they securely fix the glass test cup.

ATTENTION

If the oven is not installed horizontally, the glass test cup may fall out of the drum during the test.

3.2 Visual control

Before using the oven:

1) unpack the oven;

2) check scope of supply;

3) perform visual control of the oven for damage;

4) check for supporting documentation.

An appropriate report is drawn up for all defects.

3.3 Test run

ATTENTION

After entering the heated room from a zone with a temperature below 10°C, keep the oven in the

package for at least 4 hours.

3.3.1 Turn on the oven with the «Network» toggle switch 8 (see figure 1, page 4). The display shows the

download window (see figure 4), where X. XX is the software configuration.

Figure 4 –Download window

3.3.2 After 10 seconds or by pressing the [Start] button on the front panel, the oven will switch to

standby mode (see figure 5).

Figure 5 –Waiting window

Parameter

Value

Temp. oven,°C

oven temperature according to the built -in temperature sensor

Drum, rpm

the speed of the drum

Compressor

off –compressor is turned off

4INTENDED USE

4.1 Operating limits

1) when connecting to a network of ~ 220 V 50 Hz, it is necessary use a socket that meets the Europe-

an standard (with a ground terminal);

2) it is forbidden to perform maintenance of the oven included in the network;

PSB-1 cX.XX

BSDO “NHA” JSC

Tel:(347)284-44-36

[email protected]

WAITING GOST 33140

t oven,°C 25.3

Drum,rpm 0.0

Compressor off

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