Table of contents
2PB1
2021-10-25
S023735
1 Introduction 3
1.1 Introduction......................................................................................................................................... 3
1.2 Handling and Recycling Materials .................................................................................................... 4
2 Pre-Treatment - First Steps 5
2.1 High Voltage Warning......................................................................................................................... 5
2.2 Assess for Hazards ............................................................................................................................ 5
2.3 Identify Airbags .................................................................................................................................. 5
2.4 Isolate the 12 Volt and High Voltage Batteries................................................................................. 6
2.5 12 Volt Battery - Removal .................................................................................................................. 9
2.6 High Voltage Battery - Removal ........................................................................................................ 11
3 Pre-Treatment 17
3.1 Air-Conditioning Refrigerant - Removal........................................................................................... 17
3.2 Tyres - Removal.................................................................................................................................. 18
3.3 Gasoline Particulate Filter - Removal............................................................................................... 20
3.4 Brake Fluid - Removal........................................................................................................................ 22
3.5 Power Steering Fluid - Removal ....................................................................................................... 24
3.6 Fuel - Removal.................................................................................................................................... 27
3.7 Vehicle Coolant - Removal ................................................................................................................ 32
3.8 Windscreen Washer Fluid - Removal ............................................................................................... 35
3.9 Engine Oil - Removal ......................................................................................................................... 37
3.10 Oil Filter Removal............................................................................................................................. 38
3.11 Final Drive Oil - Removal ................................................................................................................. 40
3.12 Front Suspension Damper .............................................................................................................. 41
3.13 Rear Suspension Damper................................................................................................................ 45
4 Parts to remove before dismantling 49
4.1 Glazing ................................................................................................................................................ 49
4.2 Front Door Glass ................................................................................................................................ 49
4.3 Windscreen ......................................................................................................................................... 53
4.4 Door Mirror Glass............................................................................................................................... 55
