KYMCO MXU 50 REVERSE Manuel utilisateur

OWNER'S MANUAL

KWANG YANG MOTOR CO.,LTD.

MXU 250/150/50

ON-ROAD

Issued: 23.DEC.2005

IMPORTANT NOTICES

READ THIS MANUAL CAREFULLY

AGE RECOMMENDATION

RIDER TRAINING

Your Owner's Manual contains important information on safety, operation, and

maintenance. Any one who operates this ATV should carefully read and

understand the contents of this manual before riding the vehicle.

The minimum recommended age for this ATV model is 16. Children under age 16

should never operate this vehicle.

Anyone who operates this vehicle should get proper instruction.

FOR ON-ROAD USE ONLY

This machine is designed and manufactured for ON-ROAD use only. It is illegal and unsafe to

operate this machine on any hills and rough or loose terrain.

This machine complies with all applicable ON-ROAD noise level and spark arrester laws and

regulation in effect at the time of manufacture.

Please check your local riding laws and regulations before operating this machine.

SPECIAL MESSAGES

KYMCO provides many important safety messages both in this manual and on the

vehicle. For your safety and the safety of others, pay special attention to all

warnings preceded by this alert symbol . Failure to follow the warnings

contained in this manual can result in SERIOUS INJURY or DEATH.

Indicates a strong possibility that serious injury or death may

result if instructions are not followed.

CAUTION Indicates a possibility that equipment or property damage

could result if instructions are not followed.

Note: Gives helpful information

The Owner's Manual should be considered a permanent part of your ATV. It should

remain with the vehicle at all times and stay with the ATV if it is sold.

WARNING

PREFACE

Congratulations on your purchase of the KYMCO ATV. KYMCO take pride in a

worldwide reputation for quality-in research, design, production and service.

For replacement parts and accessories, we recommend genuine KYMCO

products. They've been specially designed for your vehicle and manufactured to

meet KYMCO's demanding standards.

This manual will provide you with a good basic understanding of the features and

operation of this machine. This manual includes important safety information. It

provides information about special techniques and skills necessary to ride your

machine. It also includes basic maintenance and inspection procedures. If you

have any questions regarding the operation or maintenance of your machine,

please consult a KYMCO dealer.

We wish you many years of safe and enjoyable riding.

While reading this manual, remember:

Indicates a strong possibility that serious injury or death may

result if instructions are not followed.

All information in this publication is based on the latest product information

available at the time of approval for printing. KWANG YANG MOTOR CO.,LTD

reserves the right to make changes at any time without notice and without

incurring any obligation.

WARNING

CONTROL FUNCTIONS....................25

IGNITION SWITCH/HEADLIGHT &

POSITION LIGHT SWITCH..................25

INSTRUMENTS AND INDICATOR........26

Multi-function display.......................28

HANDLEBAR SWITCHES....................36

Horn button.....................................36

THROTTLE LEVER.............................43

SPEED LIMITER.................................44

FRONT BRAKE LEVER.......................45

Turn signal switch............................37

Headlight dimmer switch..................38

Hazard switch.................................39

Start switch.....................................40

RECOIL STARTER (MXU 250).............41

KICK STARTER (MXU 150/50)..............42

CONTENTS

LOCATION OF THE WARNING AND

SPECIFICATION LABELS

SAFETY INFORMATION

DESCRIPTION AND MACHINE

IDENTIFICATION

...................1

......................5

................................10

IDENTIFICATION NUMBER

RECORDS..........................................10

KEYS IDENTIFICATION NUMBER........10

FRAME SERIAL NUMBER...................11

ENGINE SERIAL NUMBER

(MXU 250/150)....................................11

ENGINE SERIAL NUMBER (MXU 50)....12

PARTS LOCATION (MXU 250).............13

PARTS LOCATION (MXU 150/50).........19

Page Page

(Cont'd)

REAR BRAKE LEVER..........................45

BRAKE PEDAL (MXU 250/150).............45

PARKING BRAKE (MXU 250)...............46

PARKING BRAKE (MXU 150/50)...........46

LOCKING STEERING (MXU 250/150)...48

DRIVE SELECT LEVER.......................49

FUEL TANK CAP ................................49

FUEL VALVE......................................50

CHOKE KNOB (MXU 250/150)..............52

SEAT (MXU 250).................................53

SEAT (MXU 150/50).............................54

FLAG POLE BRACKET.......................55

TRAILER HITCH (MXUN 250/150).......55

STORAGE COMPARTMENT.................56

ACCESSORY SOCKET

SEAT (MXU 250).................................56

PRE-OPERATION CHECKS.............58

DRIVE SELECT LEVER ......................59

Drive select lever adjustment............61

FRONT AND REAR BRAKES................63

FUEL...............................................64

ENGINE OIL (MXU 250/150).................66

TRANSMISSION OIL ..........................68

CHAIN..............................................69

THROTTLE LEVER.............................69

FITTINGS AND FASTENERS...............69

LIGHTS..............................................69

SWITCHES.........................................69

TIRES................................................70

How to measure tire pressure ...........72

Tire wear limit ................................72

COOLANT (MXU 250).........................73

ENGINE OIL (MXU 50).........................67

Page Page

(Cont'd)

RIDING YOUR ATV ............................89

GETTING TO KNOW YOUR ATV .........90

RIDE WITH CARE AND

APPAREL...........................................95

PRE-OPERATION CHECKS................97

LOADING AND ACCESSORIES..........99

Loading and operational guidelines...99

Accessories...................................100

MODIFICATIONS..............................101

DURING OPERATION........................102

EXHAUST SYSTEM...........................104

PRACTICING....................................105

SPEED LIMITER FOR NEW RIDERS...106

BRAKING.........................................107

TURNING YOUR ATV .......................108

CLIMBING UP SLOPE........................109

RIDING DOWN SLOPE......................115

JUDGEMENT......................................91

GOOD

No modifications.............................101

PARKING..........................................116

WHAT TO DO IF ................................117

WHAT TO DO ....................................117

OPERATION........................................75

STARTING A COLD ENGINE...............75

Using the recoil starter (MXU 250).....77

Using the kick starter (MXU 150/50)....78

STARTING A WARM ENGINE..............79

WARMING UP.....................................79

DRIVE SELECT LEVER OPERATION

AND REVERSE DRIVING....................80

ENGINE BREAK-IN............................82

PARKING (MXU 150/50)......................84

ACCESSORIES ..................................86

PARKING (MXU 250)...........................83

Parking on a slope............................85

LOADING ...........................................87

Page Page

(Cont'd)

PERIODIC MAINTENANCE AND

ADJUSTMENT...................................118

TOOL KIT..........................................118

PERIODIC MAINTENANCE/

LUBRICATION..................................120

ENGINE OIL (MXU 250) .....................122

TRANSMISSION OIL.........................130

SPARK PLUG INSPECTION..............133

AIR FILTER CLEANING.....................134

AIR CLEANER HOUSING DRAIN

TUBE (MXU 250/150)........................142

IDLE SPEED ADJUSTMENT .............144

THROTTLE LEVER ADJUSTMENT....145

VALVE CLEARANCE ADJUSTMENT..147

FRONT AND REAR BRAKE PADS

INSPECTION (MXU 250)...................147

FRONT BRAKE SHOES

INSPECTION (MXU 150/50)

ENGINE OIL (MXU 150) .....................126

...............149

REAR BRAKE PADS

INSPECTION (MXU 150/50)...............149

BRAKE FLUID INSPECTION.............150

FRONT BRAKE LEVER FREE PLAY

ADJUSTMENT (MXU 150/50).............152

REAR BRAKE LEVER FREE PLAY

ADJUSTMENT (MXU 150)..................154

BRAKE PEDAL

ADJUSTMENT (MXU 150)..................155

COOLING SYSTEM

INSPECTION (MXU 250)....................159

Engine overheating........................160

DRIVE CHAIN SLACK CHECK.............161

Drive chain slack

adjustment (MXU 250)..................161

Drive chain slack

adjustment (MXU 150/50)..............163

DRIVE CHAIN CLEANING AND

LUBRICATION..................................164

REAR SWING ARM

LUBRICATION (MXU 250)..................164

KNUCKLE SHAFT & REAR SWING

ARM LUBRICATION (MXU 150/50).....165

Page Page

(cont'd)

CLEANING AND STORAGE...........181

A. CLEANING ...................................181

B. STORAGE ....................................183

SPECIFICATIONS (MXU 250/150)...........185

SPECIFICATIONS (MXU 50)...................189

INDEX...................................................195

NOISE REGULATION.............................193

MAINTENANCE RECORD.......................194

Page

BRAKE LEVER LUBRICATION...........166

CABLE INSPECTION AND

LUBRICATION..................................166

DRAINING THE V-BELT

COMPARTMENT (MXU 250/150)........167

Battery remove (MXU 250)............170

Battery installation (MXU 250).......172

Battery remove (MXU 150/50)........173

Battery installation (MXU 150/50)...173

FUSE REPLACEMENT (MXU 150/50).175

WHEEL REMOVAL............................168

Wheel installation.........................168

BATTERY..........................................169

FUSE REPLACEMENT (MXU 250)......174

HEADLIGHT BEAM ADJUSTMENT....178

TROUBLESHOOTING .......................179

Troubleshooting chart...................180

Page

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