KYMCO MXU 500 Manuel utilisateur

ATV off road

MXU 500 / MXU 500 IRS

Owner’s Manual

Do not remove this Owner’s Manual from the vehicle. Read this

manual carefully before operating the vehicle as it contains

important safety information.

IMPORTANT NOTICES

READ THIS MANUAL CAREFULLY

AGE RECOMMENDATION

RIDER TRAINING

Your Owner's Manual contains important information on safety, operation, and

maintenance. Any one who operates this ATV should carefully read and

understand the contents of this manual before riding the vehicle.

The minimum recommended age for this ATV model is 16. Children under age 16

should never operate this vehicle.

Anyone who operates this vehicle should get proper instruction.

FOR OFF-ROAD USE ONLY

This vehicle is designed and manufactured for off-road use only. This machine is

designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to

operate this machine on any public street, road or highway.

This machine complies with all applicable OFF-ROAD noise level and spark

arrester laws and regulation in effect at the time of manufacture.

Please check your local riding laws and regulations before operating this

machine.

SPECIAL MESSAGES

KYMCO provides many important safety messages both in this manual and on the

vehicle. For your safety and the safety of others, pay special attention to all

warnings preceded by this alert symbol . Failure to follow the warnings

contained in this manual can result in SERIOUS INJURY or DEATH.

Indicates a strong possibility that serious injury or death may

result if instructions are not followed.

CAUTION Indicates a possibility that equipment or property damage

could result if instructions are not followed.

Note: Gives helpful information

The Owner's Manual should be considered a permanent part of your ATV. It should

remain with the vehicle at all times and stay with the ATV if it is sold.

WARNING

PREFACE

Congratulations on your purchase of the KYMCO ATV. KYMCO take pride in a

worldwide reputation for quality-in research, design, production and service.

For replacement parts and accessories, we recommend genuine KYMCO

products. They've been specially designed for your vehicle and manufactured to

meet KYMCO's demanding standards.

This manual will provide you with a good basic understanding of the features and

operation of this machine. This manual includes important safety information. It

provides information about special techniques and skills necessary to ride your

machine. It also includes basic maintenance and inspection procedures. If you

have any questions regarding the operation or maintenance of your machine,

please consult a KYMCO dealer.

We wish you many years of safe and enjoyable riding.

While reading this manual, remember:

Indicates a strong possibility that serious injury or death may

result if instructions are not followed.

All information in this publication is based on the latest product information

available at the time of approval for printing. KWANG YANG MOTOR CO.,LTD

Reserves the right to make changes at any time without notice and without

incurring any obligation.

WARNING

CONTROL FUNCTIONS....................16

IGNITION SWITCH..............................16

INSTRUMENTS AND INDICATOR........17

Multi-function display.......................19

THROTTLE LEVER.............................30

SPEED LIMITER.................................31

HANDLEBAR SWITCHES....................26

Headlight dimmer switch..................26

Start button.....................................26

Engine stop switch...........................27

Passing signal switch.......................27

RIGHT HANDLEBAR SWITCH.............28

2WD/4WD select switch....................28

RECOIL STARTER..............................29

CONTENTS

LOCATION OF THE WARNING AND

SPECIFICATION LABELS

SAFETY INFORMATION

DESCRIPTION AND MACHINE

IDENTIFICATION

...................1

......................4

..................................9

IDENTIFICATION NUMBER

RECORDS...........................................9

KEY IDENTIFICATION NUMBER............9

FRAME SERIAL NUMBER...................10

ENGINE SERIAL NUMBER..................10

PARTS LOCATION.............................11

Page Page

(Cont'd)

FRONT BRAKE LEVER.......................32

REAR BRAKE LEVER..........................32

BRAKE PEDAL...................................32

PARKING BRAKE...............................33

DRIVE SELECT LEVER.......................34

FUEL TANK CAP ................................35

FUEL VALVE......................................35

CHOKE KNOB....................................37

ACCELERATING PUMP LEVER .........38

SEAT..................................................39

FLAG POLE BRACKET.......................40

TRAILER HITCH.................................40

OWNER’S MANUAL STORAGE

COMPARTMENT.................................41

ACCESSORY SOCKET........................42

PRE-OPERATION CHECKS.............43

DRIVE SELECT LEVER ......................44

Drive select lever adjustment............46

FRONT AND REAR BRAKES................48

FUEL...............................................49

DRIVE SHAFT BOOTS........................50

ENGINE OIL ......................................51

FINAL GEAR OIL................................52

DIFFERENTIAL GEAR OIL..................52

THROTTLE LEVER.............................53

FITTINGS AND FASTENERS...............53

LIGHTS..............................................53

SWITCHES.........................................53

TIRES................................................54

How to measure tire pressure ..............55

Tire wear limit ....................................56

COOLANT..........................................56

Page Page

(Cont'd)

RIDING YOUR ATV ............................71

GETTING TO KNOW YOUR ATV .........72

RIDE WITH CARE AND

APPAREL...........................................75

PRE-OPERATION CHECKS................79

LOADING AND ACCESSORIES..........81

Loading and operational guidelines...81

Accessories.....................................82

MODIFICATIONS................................83

EXHAUST SYSTEM............................84

BE CAREFUL WHERE YOU RIDE........85

TURNING YOUR ATV ..........................94

SLIDING AND SKIDDING....................96

JUDGEMENT......................................73

GOOD

Speed limiter...................................80

Load Limits......................................81

No modifications..............................83

FOR OFF-ROAD USE ONLY.................90

DURING OPERATION.........................92

CLIMBING UPHILL.............................98

OPERATION........................................58

STARTING A COLD ENGINE...............58

Using the recoil starter......................61

STARTING A WARM ENGINE..............62

WARMING UP.....................................62

DRIVE SELECT LEVER OPERATION

AND REVERSE DRIVING ....................63

Shifting: neutral to high

and high to low .................................63

Shifting: neutral to reverse

and reverse to park...........................64

ENGINE BREAK-IN.............................65

ACCESSORIES ..................................68

PARKING..........................................66

Parking on a slope............................67

LOADING ...........................................69

Page Page

(Cont'd)

PERIODIC MAINTENANCE AND

ADJUSTMENT...................................113

TOOL KIT/

TOOL KIT COMPARTMENT.................113

PERIODIC MAINTENANCE/

LUBRICATION..................................115

......................................118

DIFFERENTIAL GEAR OIL.................127

SPARK PLUG INSPECTION..............129

SPARK ARRESTER...........................130

AIR FILTER CLEANING.....................132

AIR CLEANER HOUSING DRAIN

TUBE...............................................135

IDLE SPEED ADJUSTMENT .............136

THROTTLE LEVER ADJUSTMENT....137

VALVE CLEARANCE ADJUSTMENT..138

FRONT BRAKE PADS INSPECTION...138

REAR BRAKE PADS INSPECTION.....139

ENGINE OIL

FINAL GEAR OIL...............................125

BRAKE FLUID INSPECTION..............139

(cont'd)

Page

RIDING DOWNHILL.......................104

CROSSING A SLOPE.........................106

RIDING OVER ROUGH TERRAIN.......108

CROSSING THROUGH SHALLOW

WATER........................................109

PARKING....................................110

WHAT TO DO IF..................................111

WHAT TO DO....................................111

Page

CLEANING AND STORAGE...........153

A. CLEANING ...................................153

B. STORAGE ....................................155

SPECIFICATIONS..................................157

INDEX...................................................163

NOISE REGULATION.............................161

MAINTENANCE RECORD.......................162

Page

COOLING SYSTEM INSPECTION......141

Engine overheating........................143

BATTERY..........................................146

Battery remove..............................147

Battery installation.........................147

FUSE REPLACEMENT......................148

HEADLIGHT BEAM ADJUSTMENT....149

DRIVE SHAFT BOOTS.......................149

CABLE INSPECTION AND

LUBRICATION..................................150

TROUBLESHOOTING .......................151

Troubleshooting chart...................152

WHEEL REMOVAL............................144

WHEEL INSTALLATION.....................144

Page

LOCATION OF THE WARNING AND

SPECIFICATION LABELS

WARNING INFORMATION

Anyone who rides the vehicle should read and understand this information before riding. They

contain important information for safe and proper operation of your ATV.

The labels should be considered as permanent parts of the vehicle. If a label comes off or becomes

hard to read, contact your KYMCO dealer for replacements.

(7) (6)-a or (6)-b

(5)

(4)(3)(1)

(8)

(2)

(B) (A)

(B) (US version only)

(A) (US version only)

/MXU500IRS

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