KSB BOAX-S Manuel utilisateur

Type series booklet

8417.1/5--10 BOAX-- S

Manual and electric control

PN 6/10/16

DN 20 to 600

Centred disc

butterfly valves

with elastomer liner

for Building services

ACS and DVGW approved

Applications

•Heating and air--conditioning water

•Drinking water

Working conditions

•Temperature range:

-- f r o m -- 1 0 °Cupto+130°C: E.P.D.M.--XU

-- f r o m -- 1 0 °Cupto+90°C: Nitrile--K

•Allowable pressure: max. 16 bar

•Differential pressure ∆p:

-- DN 20 to 200: 16 bar maxi at room temperature,

-- DN 250 to 600: 10 bar maxi at room temperature.

•Vacuum service down to 0,2 absolute bar.

•Maximum fluid velocity under PS: 4m/s for water

Materials

•Refer to page 2

Standard design

•Semi--lug type body (Type 2) with aligment holes allowing

downstream pipe dismantling under PS or dead--end service

•Extended neck allowing insulation.

•Thermally insulating device for easier fixation of thermal

insulating jacket onto base skirt.

•Elastomer liner: an extra volume of rubber, located at the shaft

passage, provides, by compression between the valve

body and the disc edge, a perfect leak--tightness at the shaft

passages.

•Spherical machined disc ensures perfect upstream/

downstream sealing: zero leakage visible to the naked eye

•Tightness towards the exterior, downstream/upstream

tightness and hydraulic testing in accordance with:

EN 12266--1/leak level A, ISO 5208 category A.

•Face to face dimensions in accordance with:

ISO 5752 -- 20, EN 558--1--20

•Mounting plate meeting the following standards: ISO 5211.

•Flange connection standard PN 6/10/16

•Marking in accordance EN 19

•Contains no asbestos, CFC, superchlorinated biphenylene,

substances impairing paint wetting.

•Polyurethane paint, 80 µthickness, colour orange ref.

RAL 2002.

•The valves meet the safety requirements of the pressure

Equipments Directive 97/23/EC (PED) appendix 1 for fluids

of the group 2.

Standard variant

•BOAXMAT--S valves with electrical actuators ACTELEC.

•Washed and packed without substances impairing paint

wetting.

Remark

•Operating instructions 8417.8--90

Data to be supplied when ordering

•BOAX--S series valves in accordance with type series

booklet 8417.1/5--10

•Size,

•Working conditions:

-- nature of fluid,

-- pressure,

-- temperature.

•Actuation.

BOAX-- S

Materials

Body KSB code

Type 2: Spheroïdal graphite cast iron JS 1030 3g

Shaft KSB code

Stainless steel 1.4029 (13 % Cr) 6k

Disc KSB code

Stainless steel 1.4301 type 18--12 6

AMRINGliner KSB code

E.P.D.M XU

High content nitrile K

Construction

DN 20 to 200

DN 20 and 25 DN 32 to 80 DN 100 to 150 DN 200

213

152

412

100

970

413

550

213

152

412

100

970

413

550

210

213

152

412

100

970

413

550

210

213

152

412

100

970

413

550

210

310.1

310.3

310.2

Item Designation DN Materials

100 Body 20 to 200 Spheroïdal graphite cast iron JS 1030

152 Thermal isolating device 20 to 200 Polyamid fiber glass filled

210 Shaft 20 to 200 13% Chromium stainless steel (1.4029)

213 Driving shaft 20 to 200 13% Chromium stainless steel (1.4029)

310.1 Plain bearing 200 PTFE filled on steel casing

310.2 Plain bearing 200 PTFE filled on steel casing

310.3 Plain bearing 200 PTFE filled on steel casing

412 O--Ring 20 to 200 E.P.D.M.

413 Liner 20 to 200 E.P.D.M.--XU or nitrile--K

(

)

ess s

ype

(

)

970 Identity plate 20 to 200 Adhesive polyester coated

BOAX-- S

Construction

DN 250 to 400

412

100

152

900.1

310.2

213

550

310.3

310.1

210

413

900.2

916

970

152

100

412

900.1

310.2

213

550

310.3

310.4

310.1

413

210

900.2

916

970

412

100

152

900.1

310.2

213

550

310.3

310.1

210

413

900.2

916

970

DN 250 DN 300 DN 350 and 400

Item Designation DN Materials

100 Body 250 to 400 Spheroïdal graphite cast iron JS 1030

152 Thermal isolating device 250 to 400 polyamid fiber glass steel

210 Shaft 250 to 400 13% chromium stainless steel (1.4029)

213 Driving shaft 250 to 400 13% chromium stainless steel (1.4029)

310.1 Plain bearing 250 to 400 PTFE filled on steel casing

310.2 Plain bearing 250 to 400 PTFE filled on steel casing

310.3 Plain bearing 250 to 400 PTFE filled on steel casing

310.4 Plain bearing 350 to 400 PTFE filled on steel casing

412 O--Ring 250 to 400 E.P.D.M.

413 Liner 250 to 400 E.P.D.M.--XU or nitrile--K

(

)

to 4

ess s

ype

(

)

900.1 Screw 250 to 400 Stainless steel

900.2 Screw 250 to 400 Stainless steel

916 Plug 250 to 400 Polyethylene

970 Identity plate 250 to 400 Adhesive polyester coated

BOAX-- S

Construction

DN 500 and 600

100

412

310.1

900.1

970

310.2

213

550

310.3

413

210

916

310.4

900.2

DN 500 and 600

400

Item Designation DN Materials

100 Body 500 and 600 Spheroïdal graphite cast iron JS 1030

210 Shaft 500 and 600 13% chromium stainless steel (1.4029)

213 Driving shaft 500 and 600 13% chromium stainless steel (1.4029)

310.1 Plain bearing 500 and 600 PTFE filled on steel casing

310.2 Plain bearing 500 and 600 PTFE filled on steel casing

310.3 Plain bearing 500 and 600 PTFE filled on steel casing

310.4 Plain bearing 500 and 600 PTFE filled on steel casing

400 Flat gasket 500 and 600 Polypropylene

412 O--Ring 500 and 600 E.P.D.M.

413 Liner 500 and 600 E.P.D.M.--XU or nitrile--K

(

)

sc 5

ess s

ype

(

)

900.1 Screw 500 and 600 Stainless steel

900.2 Screw 500 and 600 Stainless steel

916 Plug 500 and 600 Polyethylene

970 Identification plate 500 and 600 Adhesive polyester coated

BOAX-- S

Valve without actuator

Overall dimensions (mm) and weights (kg)

d1d1 d1 d1

d1 d1 d1

DN 20 to 65 DN 80 DN 100 DN 125 and 150

DN 200 DN 250 DN 300 DN 350 and 400

ød4

Flat end s machined in Øz

ou s

d1 d1

DN 500 DN 600

BOAX-- S

Valve without actuator

Overall dimensions (mm) and weights (kg)

Face Mounting

uare shaft Disc

to face p

5211

at s

ten

end

clearance

l1 d1 d4 h1 h2 N°h4 søz h3 sh3 e1 e2 kg

20 27 76 101 38 912 14 -- -- 0,5

25 27 84 104 42 912 14 15 20,6

32 27 101 108 51 912 14 31 50,9

40 33 108 60 126 54 F04 29,0 912 18 32 41,2

50 43 118 131 60 912 18 33 41,5

65 46 132 157 67 912 24 55 11 2,2

80 46 138 163 89 912 24 71 17 2,8

100 52 150

191 99

11 14 24 90 23 4,4

125 56 234 7

205 112

11 14 24 119 35 5,6

150 56 260

224 130

17 22 25 144 46 7,8

200 60 322

5252 161

7 4

17 22 25 196 69 11,9

250 68 394 133 275 197 F10 38,0 19 25 249 92 17,8

300 78 462 158 290 231 F12 28,5 22 29 297 111 32,0

350 78 538 183 338 269 F12 29,0 25 40 326 127 60,0

400 102 604 183 383 302 F14 29,0 36 50 370 140 80,0

500 127 716 -- 440 359 F14 29,0 36 55 478 178 145,0

600 154 836 -- 495 439 F16 29,0 40 65 566 215 220,0

Hydraulic characteristics

DN Flow coefficient valve in

fully open position kvo Zeta DN Flow coefficient valve in

fully open position kvo Zeta

20 15 1,14 150 2600 0,12

25 40 0,39 200 5300 0,09

32 55 0,55 250 9900 0,06

40 65 0,97 300 11000 0,11

50 130 0,59 350 15900 0,09

65 275 0,38 400 20000 0,10

80 500 0,26 500 25000 0,16

100 750 0,28 600 36400 0,16

125 1650 0,14

BOAX-- S

Valve with manual actuation

Overall dimensions (mm) and weight (kg)

ø63

ød4

LP ¼turn handle operation -- Sizes 20 to 250 mm

ød2

ød4

Manual gear reducer operation MA --

Sizes20to250mm

ABDC

øE

Manual gear reducer operation MN and MR --

Sizes 300 to 600 mm

BOAX--S THERMAX:

Variant with thermometer

The thermometer mounted on the BOAX--S valve with handle

can measure the values between 0°C and + 120°C for an

heating installation and between -- 20°C and + 60°Cfora

cooling installation.

For DN 20 to 250, precision class = 1.

LP ¼turn handle operation

DN l2 h2 d4 Weight*

20 153 1,0

25 156 1,1

32 160 1,4

40 165 178 60 1,7

50 183 2,0

65 209 2,7

80 215 3,3

100

253

5,1

125

266 7

6,1

150

298

8,8

200

326

512,9

250 460 374 133 20,0

* The indicated weights are those of the valve + the handle

Manual gear reducer operation

Type d2 h2 d4 Weight*

20 195 60 2,0

25 198 60 2,1

32 202 60 2,4

40 220 60 2,7

50 MA 12 140 225 60 3,0

65 251 60 3,7

80 257 60 4,3

100 285 70 5,9

125 299 70 7,1

150 355 95 10,8

200 MA 25 225 383 95 14,9

250

406 133 20,8

* The indicated weights are those of the valve + the actuator

Manual gear reducer operation

Type A B C D ØE h2 Weight*

300 MN 40 70 225 60 60 225 350 35,4

350

416 64,6

400

45 7

5461 84,6

500 MR100 86 233 88 88 350 677 164,0

600 MR200 120 270 108 117 350 743 248,0

* The indicated weights are those of the valve + the actuator

BOAX-- S

BOAXMAT--S -- Valve with electric actuation

Actuator selection in lubricated medium

Single phase A. C. 230 V, 50 Hz

Standard

Operating time

100

125 OA 8 6s*

150 OA 15 15 s *

200

250

300

350

400

500

*For other operating time, please consult us.

3--phase A. C. 400 V, 50 Hz

Standard

operating time

100

125 OA 8 6s*

150 OA 15 15 s *

200

250

300

350

400

500

*For other operating time, please consult us.

BOAX-- S

BOAXMAT--S -- Valve with electric actuation

Main electrical equipments

ACTELEC OA 3 OA 6 OA 8 OA 15 AS 25 AS 50 BS 100

Opening and closing

limit switches Standard

Adjustable extreme position

mechanical stops Standard

Opening and closing

torque limit switches Standard

Thermic switch integrated

in the winding Standard

Manual override Standard

Mechanical limit switch position Standard

Electrical characteristics (for standard operating time)

Single phase A. C. 230 V, 50 Hz

OA3 OA6 OA8 OA15 AS25 AS50 BS100

Nominal intensity (A) 0,7 0,6 1,2 0,6 1,8 1,2 1,2

Starting intensity (A) 0,9 0,9 1,7 0,9 2,5 1,7 1,7

Power (W) 27 30 60 30 100 60 60

3--phaseA.C.400V,50Hz

ype OA 6 OA 8 OA 15 AS 25 AS 50 BS 100

Nominal intensity (A) 0,3 0,6 0,3 0,8 0,3 0,6

Starting intensity (A) 0,5 1,1 0,5 1,6 0,8 1,1

Power (W) 30 100 30 150 60 100

•Rated current:

-- single phase A. C.230 V, 50 Hz: all types,

-- 3--phase A. C. 400 V, 50 Hz: all types except OA 3

•Intermittent duty:

-- S4--20 % for OA 3,

-- S4--30 % for OA 6 to BS 100

•Protection degree: IP 67

•Working temperature from -- 20°Cto+70°C

•On request:

-- Explosion--proof protection,

-- Additional adjustable contacts,

-- Electrical motor with built--in thermal protection and

epoxy paint finish,

-- Regulation function,

-- Feed--back position,

-- Potentiometer,

-- Control boxes,

-- Other voltages.

Please consult us.

BOAX-- S

BOAXMAT--S -- Valve with electric actuation

Overall dimensions (mm) weight (kg)

b1b2

l3 l2

2PE 16

l3 l2

2PE16

b1b2

OA 3

OA 6, OA 8 and OA 15

AS 25, AS 50 and BS 100

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