Kemppi MasterTig 535ACDC Manuel utilisateur

MasterTig 535ACDC

Operating manual - EN

MasterTig 535ACDC

MasterTig Cooler MXL

MasterTig 535ACDC

Operating manual - EN

CONTENTS

1. General 4

1.1 Equipment description 5

2. Installation 7

2.1 Installing mains plug 8

2.2 Installing cooling unit (optional) 9

2.3 Installing equipment on cart (optional) 12

2.4 Connecting TIG torch 15

2.5 Connecting earth return cable and clamp 17

2.6 Connecting MMA electrode holder 18

2.7 Installing remote control (optional) 19

2.8 Installing gas bottle 22

2.9 Installing gas bottle on cart 23

2.10 Replacing control panel 24

2.11 Lifting MasterTig 535 equipment 28

3. Operation 30

3.1 Operating power source 31

3.2 Operating control panel MTP35X 32

3.2.1 Home view 33

3.2.2 Weld Assist view 34

3.2.3 Memory channels view 38

3.2.4 Start & stop sequence view 39

3.2.5 Pulse view 41

3.2.6 Current mode view 43

3.2.7 Settings view 44

3.2.8 Info view 47

3.2.9 Screen saver 48

3.3 Operating cooling unit 49

3.4 Remote control 50

4. Maintenance 52

4.1 Troubleshooting 53

4.1.1 Error codes 54

4.2 Disposal 56

5. Technical data 57

5.1 Power source MasterTig 535ACDC 58

5.2 Cooling unit MasterTig Cooler MXL 60

5.3 TIG guide tables 61

5.4 Welding processes and features 62

MasterTig 535ACDC

Operating manual - EN

5.5 Ordering info 68

MasterTig 535ACDC

Operating manual - EN

1. GENERAL

These instructions describe the use of Kemppi's MasterTig 535ACDC welding power source. The system consists of

MasterTig power source with MTP35X control panel (factory installed), optional MasterTig Cooler MXL water cooler,

optional transport unit and Flexlite TX TIG welding torch.

Important notes

Read the instructions through carefully. For your own safety, and that of your working environment, pay particular atten-

tion to the safety instructions delivered with the equipment.

Items in the manual that require particular attention in order to minimize damage and harm are indicated with the

below symbols. Read these sections carefully and follow their instructions.

Note: Gives the user a useful piece of information.

Caution: Describes a situation that may result in damage to the equipment or system.

Warning: Describes a potentially dangerous situation. If not avoided, it will result in personal damage or fatal injury.

DISCLAIMER

While every effort has been made to ensure that the information contained in this guide is accurate and com-

plete, no liability can be accepted for any errors or omissions. Kemppi reserves the right to change the spe-

cification of the product described at any time without prior notice. Do not copy, record, reproduce or transmit

the contents of this guide without prior permission from Kemppi.

MasterTig 535ACDC

Operating manual - EN

1.1 Equipment description

Kemppi MasterTig 535 AC/DC welding equipment is designed for professional industrial use, with characteristics espe-

cially suitable for welding materials like aluminum and stainless steel. The multipurpose MasterTig power source is suit-

able for MMA welding, TIG welding and pulsed TIG welding with both direct current (DC) and alternating current (AC).

Power source model:

•MasterTig 535ACDC GM, multi-voltage and generator compatible (500 A AC/DC) *

* A dedicated VRD(Voltage Reduction Device)model version, where the VRD function is locked on, is also available.

Control panel:

•MTP35X control panel (AC/DC, 7" TFT LCD display panel).

Equipment:

1. MasterTig 535 power source

2. MasterTig Cooler MXL (optional)

3. TIG torch

4. Electrode holder

5. Earth return cable and clamp

6. Remote control (wired or wireless)

7. Foot pedal remote control (wired or wireless)

8. Lifting eyes

9. Power ON/OFFswitch.

Connections:

a. External remote control connector

b. TIG welding cable connector (connection type R1/4)

c. Control cable connector

d. DIX connector (-)

e. DIX connector (+)

f. Coolant liquid inlet and outlet (color-coded)

g. Gas hose connection

MasterTig 535ACDC

Operating manual - EN

h. Mains cable

i. Cooling unit connection.

EQUIPMENT IDENTIFICATION

Serial number

Serial number of the device is marked on the rating plate or in another distinctive location on the device. It is

important to make correct reference to the serial number of the product when ordering spare parts or making

repairs for example.

Quick Response (QR) code

Device-related information or a web link to such information may be found in the form of a QR code on the

device. The code can be read, for example, with a mobile device camera and a QR code application.

MasterTig 535ACDC

Operating manual - EN

2. INSTALLATION

Do not connect the equipment to the mains before the installation is complete.

Do not attempt to move or hang the equipment mechanically (e.g. with a hoist) from the handle on the power

source unit. The handle is meant only for manual moving when the equipment is installed on a cart.

Place the machine on a horizontal, stable and clean ground. Protect the machine from rain and direct sunshine.

Check that there is enough space for cooling air circulation in the machine vicinity.

Before installation

•Make sure to acknowledge and follow the local and national requirements regarding installation and use of high

voltage units.

•Check the contents of the packages and make sure the parts are not damaged.

•Before you install the power source on site, see the requirements for the mains cable type and fuse rating given in

the "Technical data" on page57 chapter.

Distribution network

MasterTig 535ACDC: Provided that the public low voltage short circuit power at the point of common coupling is

higher than or equal to the value stated on the list below, this equipment is compliant with IEC 61000-3-11 and IEC

61000-3-12 and can be connected to public low voltage systems. It is the responsibility of the installer or user of the

equipment to ensure, by consultation with the distribution network operator if necessary, that the system impedance

complies with the impedance restrictions.

•MasterTig 535ACDC: 3.4 MVA

According to the EMC classification (Class A), the MasterTig equipment is not intended to be used in residential loc-

ations where the electrical power is provided by the public low-voltage supply system.

MasterTig 535ACDC

Operating manual - EN

2.1 Installing mains plug

Only an authorized electrician is allowed to install the mains cable and plug.

Do not connect the machine to the mains before the installation is complete.

Install the 3-phase plug according to the MasterTig power source and site requirements. Refer also to "Technical data"

on page57 for power source specific technical information.

MasterTig 535ACDC

Operating manual - EN

2.2 Installing cooling unit (optional)

For instructions on installing the equipment on cart, refer to "Installing equipment on cart (optional)" on page12.

The cooling unit must be installed by authorized service personnel.

Do not attempt to move the power source with a hoist from its handle. The handle is meant for moving the equip-

ment when installed on cart.

Tools needed:

1. Remove the power source's rear cover.

MasterTig 535ACDC

Operating manual - EN

2. Route the cooling unit's connection cables so that they remain accessible through the next steps.

3. Lift the power source with a hoist from the lifting eyes and place it on top of the cooling unit so that the fixing

plates align and go into their slots. Fix the units together with two screws in the front and two screws in the rear.

Ensure that the cooling unit's connection cables are not caught and/or damaged between the edges.

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Kemppi Système de soudage

Kemppi

Kemppi MF 33 Manuel utilisateur

Kemppi

Kemppi A7 350 Guide de configuration rapide

Kemppi

Kemppi Minarc 150 Manuel utilisateur

Kemppi

Kemppi Adaptive 170 Manuel utilisateur

Kemppi

Kemppi FitWeld 300 Manuel utilisateur

Kemppi

Kemppi FASTMIG MS 200 Manuel utilisateur

Kemppi

Kemppi A7 Cooler Manuel utilisateur

Kemppi

Kemppi Pro Evolution 3200 Manuel technique

Kemppi

Kemppi MasterTig 235ACDC GM Manuel utilisateur

Kemppi

Kemppi MTP 350 Manuel utilisateur

Kemppi

Kemppi MinarcMig Evo 170 Manuel utilisateur

Kemppi

Kemppi Kempact MIG 2530 Manuel utilisateur

Kemppi

Kemppi ArcValidator Manuel utilisateur

Kemppi

Kemppi MinarcMig Adaptive 150 Manuel utilisateur

Kemppi

Kemppi 3200 Manuel d'utilisation

Kemppi

Kemppi FastMig KM500 Manuel utilisateur

Kemppi

Kemppi KEMPOMAT 253 Manuel utilisateur

Kemppi

Kemppi MasterTig MLS 4000 Manuel utilisateur

Kemppi

Kemppi HiArc S 140 Manuel utilisateur

Kemppi

Kemppi MinarcTig 180MLP Manuel utilisateur

Kemppi

Kemppi Minarc Evo 150 Manuel utilisateur

Kemppi

Kemppi MagTrac F61 Manuel utilisateur

Kemppi

Kemppi FastMig M Series Manuel utilisateur

Kemppi

Kemppi FastMig MF 29 Manuel utilisateur

Manuels Système de soudage populaires d'autres marques

Berner

Berner PLASMACUT 54 Manuel utilisateur

Pro Spot

Pro Spot PR-155 Manuel utilisateur

Forney

Forney 210 Manuel utilisateur

Thermal Arc

Thermal Arc 400S Manuel utilisateur

Lincoln Electric

Lincoln Electric HANDYMIG 170I Manuel utilisateur

GYS

GYS PROTIG 201 AC/DC Manuel utilisateur

TAFA

TAFA 30*8B35 Manuel utilisateur

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Manuel utilisateur

ESAB

ESAB Buddy Arc 145 Manuel utilisateur

CIGWELD

CIGWELD 636804 Guide rapide

Red-D-Arc

Red-D-Arc DC-400 Manuel utilisateur

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Manuel utilisateur

Elettro

Elettro HI-MIG 3000 SYNERGIC Manuel utilisateur

WIA

WIA Weldmatic 270 CP132-2 Manuel utilisateur

Sonics

Sonics H520T Manuel utilisateur

Miller

Miller Big Blue 400D Manuel utilisateur

NewArc

NewArc RT2000 Guide de démarrage rapide

Hypertherm

Hypertherm powermax1000 Manuel utilisateur