KEBCO COMBIVERT F6 Manuel utilisateur

COMBIVERT F6

INSTRUCTIONS FOR USE | INSTALLATION F6 A-CONTROL

Translation of the original manual

Dokument 20118593 EN 02

PREFACE

Preface

The described hard- and software are developments of the KEB Automation KG. The

enclosed documents correspond to conditions valid at printing. Misprint, mistakes and

technical changes reserved.

Signal words and symbols

Certain operations can cause hazards during the installation, operation or thereafter.

There are safety informations in the documentation in front of these operations. Security

signs are located on the device or machine. A warning contains signal words which are

explained in the following table:

DANGER Dangerous situation, which will cause death or serious injury in case of

non-observance of this safety instruction.

WARNING Dangerous situation, which may cause death or serious injury in case of

non-observance of this safety instruction.

CAUTION Dangerous situation, which may cause minor injury in case of non-ob-

servance of this safety instruction.

NOTICE Situation, which can cause damage to property in case of non-obser-

vance.

RESTRICTION

Is used when certain conditions must meet the validity of statements or the result is

limited to a certain validity range.

Is used when the result will be better, more economic or trouble-free by following

these procedures.

More symbols

► Thisarrowstartsanactionstep.

• / - Enumerations are marked with dots or indents.

=> Cross reference to another chapter or another page.

Note to further documentation.

www.keb.de/nc/search

PREFACE

Laws and guidelines

KEBAutomationKGconrmswiththeECdeclarationofconformitywiththeCEmark

on the unit name plate, that the device complies with the essential safety requirements.

The EC declaration of conformity can be downloaded on demand via our website. Fur-

therinformationisprovidedinchapter"Certication".

Warranty

The warranty on design, material or workmanship for the acquired device is given in the

current terms and conditions.

Hereyouwillndourcurrenttermsandconditions.

www.keb.de/terms-and-conditions

Furtheragreementsorspecicationsrequireawrittenconrmation.

Support

Through multiple applications not every imaginable case has been taken into ac-

count. If you require further information or if problems occur which are not treated de-

tailed in the documentation, you can request the necessary information via the local

KEB Automation KG agency.

The use of our units in the target products is beyond of our control and therefore

exclusively the responsibility of the machine manufacturer, system integrator or

customer.

Theinformationcontainedinthetechnicaldocumentation,aswellasanyuser-specic

advice in spoken and written and through tests, are made to best of our knowledge and

information about the application. However, they are considered for information only

without responsibility. This also applies to any violation of industrial property rights of a

third-party.

Selection of our units in view of their suitability for the intended use must be done gener-

ally by the user.

Tests can only be done within the application by the machine manufacturer. They

must be repeated, even if only parts of hardware, software or the unit adjustment

are modied.

The customer may use the instruction manual as well as further documents or parts from

it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its

entirety.

Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their

respectiveownersandarelistedinthefootnoteontherstoccurrence.

TABLE OF CONTENTS

Table of Contents

Preface ....................................................................................................................................................3

Signal words and symbols .............................................................................................................3

More symbols.................................................................................................................................3

Laws and guidelines.......................................................................................................................4

Warranty ....................................................................................................................................... 4

Support .......................................................................................................................................4

Copyright........................................................................................................................................4

Table of Contents ...................................................................................................................................5

List of Figures.........................................................................................................................................7

List of Tables ..........................................................................................................................................8

Glossary ..................................................................................................................................................9

Standards for controls with / without safety technology ................................................................. 11

1 Basic Safety Instructions............................................ 13

1.1 Target group...................................................................................................................................13

1.2 Validity of this manual...................................................................................................................13

1.3 Electrical connection ....................................................................................................................14

1.4 Start-up and operation .................................................................................................................. 14

2 Control.......................................................................... 15

2.1 Description of the control.............................................................................................................15

2.1.1 Connection accessories .....................................................................................................15

2.2 Overview of the connection and control elements ....................................................................16

2.2.1 Temperature monitoring and brake control (X1C) .............................................................. 17

2.2.2 Control terminal block (X2A) ..............................................................................................17

2.2.3 Safety terminal block (X2B)................................................................................................17

2.2.4 Encoder interfaces (X3A, X3B) ..........................................................................................17

2.2.5 Diagnostic interface (X4A)..................................................................................................17

2.2.6 Real-time Ethernet module (RTE) ...................................................................................... 17

2.2.7 Status LEDs .......................................................................................................................18

2.2.7.1 Boot display.....................................................................................................................18

2.2.7.2 VCC - LED.......................................................................................................................18

2.2.7.3 NET ST - LED ................................................................................................................. 18

2.2.7.4 DEV ST - LED .................................................................................................................19

2.2.7.5 OPT - LED.......................................................................................................................19

2.3 Connection of the control.............................................................................................................19

2.3.1 Assembly of the wires to PUSH IN terminals .....................................................................20

2.4 Assignment of the terminal strip X2A..........................................................................................21

2.4.1 Voltage outputs of the control terminal block......................................................................22

2.4.2 Connectionandspecicationofthedigitalinputs ..............................................................22

2.4.3 Connectionandspecicationofthedigitaloutputs ............................................................23

TABLE OF CONTENTS

2.4.4 Connectionandspecicationoftherelayoutput................................................................23

2.4.5 Specicationandconnectionoftheanaloginputs .............................................................24

2.4.6 Specicationandconnectionoftheanalogoutput............................................................. 25

2.4.7 Voltage input for supply of the control board and the brake............................................... 25

2.5 Terminal block X2B .......................................................................................................................26

2.6 Diagnosis/visualisation.................................................................................................................27

2.6.1 Assignment of the interface X4A ........................................................................................27

2.6.2 Data cable RS232 PC inverter ...........................................................................................28

2.6.3 USB-serial converter ..........................................................................................................28

2.6.4 Connection of the RS485 interface ....................................................................................28

2.7 Fieldbus interfaces........................................................................................................................29

2.7.1 CAN....................................................................................................................................29

2.7.1.1 ConnectionandspecicationoftheCANbus................................................................. 29

2.7.1.2 Blink code NET ST - LED in CAN mode .........................................................................30

2.8 Encoder interfaces ........................................................................................................................31

2.8.1 Assignment of the encoder interfaces X3A and X3B.......................................................... 31

2.8.2 Input signals .......................................................................................................................32

2.9 Brake control and temperature detection ...................................................................................36

2.9.1 Specicationandconnectionofthebrakecontrol.............................................................. 36

2.9.2 Specicationandconnectionofthetemperaturedetection................................................36

2.9.3 Operation without temperature detection ...........................................................................38

2.9.4 Connection of a KTY sensor ..............................................................................................38

2.9.5 Connection of PTC, temperature switch or PT1000...........................................................38

3 Change history............................................................. 40

LIST OF FIGURES

List of Figures

Figure 1: Overview control board....................................................................................................16

Figure 2: Assembly of the control cable..........................................................................................20

Figure 3: Assignment of the terminal strip X2A............................................................................... 21

Figure 4: Connection of the digital inputs at X2A............................................................................22

Figure 5: Examples for the connection of the digital outputs at X2A...............................................23

Figure 6: Example for the connection of the relay output to X2A.................................................... 24

Figure 7: Examples for the connection of the digital outputs at X2A...............................................24

Figure 8: Example for the connection of the analog output to X2A................................................. 25

Figure 9: Voltage input of the control ..............................................................................................25

Figure 10: PIN assignment of the serial interface X4A......................................................................27

Figure 11: Serial cable for the connection to a PC............................................................................28

Figure 12: Connection CAN bus to terminal block X2A.....................................................................29

Figure 13: Blink code „NET ST“ - LED in mode CAN........................................................................30

Figure 14: Assignment of the input signals (as difference signals)...................................................32

Figure 15: Assignment of the terminal block X1C.............................................................................36

Figure 16: Example for the connection of the brake output at X1C ..................................................36

Figure 17: Connection of a KTY sensor............................................................................................38

Figure 18: Connection examples of different temperature sensors ..................................................39

LIST OF TABLES

List of Tables

Table 1: LEDs at power on ............................................................................................................18

Table 2: LED function VCC............................................................................................................ 18

Table 3: LED function FB-ST.........................................................................................................18

Table 4: LED function DEV-ST ......................................................................................................19

Table 5: LED function OPT............................................................................................................19

Table 6: Wire-end ferrules and stripping length.............................................................................20

Table 7: Voltage output of the control ............................................................................................22

Table8: Specicationsofthedigitalinputs....................................................................................22

Table9: Specicationsofthedigitaloutputs..................................................................................23

Table10: Specicationsoftherelayoutput.....................................................................................23

Table11: Specicationsoftheanaloginputs ..................................................................................24

Table12: Specicationoftheanaloginput3...................................................................................25

Table13: Specicationsoftheanalogoutput..................................................................................25

Table 14: Material number of the safety module..............................................................................26

Table 15: Serial interfaces ...............................................................................................................27

Table 16: Connecting cable ............................................................................................................27

Table17: SpecicationsoftheCANbus .........................................................................................29

Table 18: Supported encoders on channel A...................................................................................31

Table 19: Supported encoders on channel B ..................................................................................31

Table 20: Assignment of X3A/X3B depending on the adjusted encoder interface .......................... 33

Table22: Specicationofthebrakecontrol.....................................................................................36

Table23: Specicationofthetemperatureinput .............................................................................37

Table 24: Connection of a KTY sensor............................................................................................38

Table 25: Connection of PTC, temperature switch or PT1000 ........................................................38

GLOSSARY

Glossary

0V Earth-potential-free common point

1ph 1-phase mains

3ph 3-phase mains

AC AC current or voltage

AFE Active Front End

AFElter Filter for the AFE device

ASCL Asynchronous sensorless closed

loop

Auto motor

ident.

Automaticallymotoridentication;

calibration of resistance and induc-

tance

AW heat ex-

changer

Air-water heat exchanger

AWG American wire gauge

B2B Business-to-business

BiSS Open source real-time interface for

sensors and actuators (DIN 5008)

CAN Fieldbus system

COMBIVERT KEB drive converters

COMBIVIS KEB start-up and parameterizing

software

DC DC current or voltage

DI Demineralized water, also referred to

as deionized (DI) water

DIN German Institut for standardization

DS 402 CiADS402-CANdeviceprolefor

drives

EMC Electromagnetic compatibility

Emergency

stop

Shutdown of a drive in emergency

case (not de-energized)

Emergency

switching off

Switching off the voltage supply in

emergency case

EN European standard

Encoder emu-

lation

Software-generated encoder output

Endat Bidirectional encoder interface of the

company Heidenhain

EtherCAT Real-time Ethernet bus system of the

company Beckhoff

Ethernet Real-timebussystem-denespro-

tocols, plugs, types of cables

FE Functional earth

FSoE Functional Safety over Ethernet

FU Drive converter

GND Reference potential, ground

GTR7 Braking transistor

HFlter Highfrequencyltertothemains

Hiperface Bidirectional encoder interface of the

company Sick-Stegmann

HMI Human machine interface (touch

screen)

HSP5 Fast, serial protocol

HTL Incremental signal with an output

voltage (up to 30V) -> TTL

I²t-monitoring Software function for thermal monito-

ring of the motor winding

IEC International standard

IP xx Degree of protection (xx for level)

KTY Silicium temperature sensor (pola-

rized)

MCM American unit for large wire cross

sections

Modulation Means in drive technology that the

power semiconductors are controlled

MTTF Mean service life to failure

NN Sea level

OC Overcurrent

OH Overheat

OL Overload

OSSD Outputsignalswithchingdevice;-an

output signal that is checked in regu-

lar intervals on its shutdown. (safety

technology)

PA Potential equalization

PDS Power drive system incl. motor and

measuring probe

PE Protective earth

PELV Protective Extra Low Voltage

PFD Term used in the safety technology

(EN 61508-1...7) for the size of error

probability

PFH Term used in the safety technology

(EN 61508-1...7) for the size of error

probability per hour

PLC Programmable logic controller

Port Part of a network address to the

assignment of TCP and UDP con-

nections

PT100 TemperaturesensorwithR0=100Ω

PT1000 TemperaturesensorwithR0=1000Ω

PTC PTC-resistor for temperature detec-

tion

PWM Pulse width modulation

RJ45 Modular connector with 8 lines

SCL Synchronous sensorless closed loop

SELV Safety Extra Low Voltage (< 60 V)

SFlter Sine-wavelter

GLOSSARY

SIL The security integrity level is a

measure for quantifying the risk

reduction. Term used in the safety

technology (EN 61508 -1...7).

SS1 Safety function „Safe stop 1“ in ac-

cordance with IEC 61800-5-2

SSI Synchronous serial interface for

encoder

STO Safety function „Safe Torque Off“ in

accordance with IEC 61800-5-2

TTL Incremental signal with an output

voltage up to 5 V

USB Universal serial bus

VARAN Real-time Ethernet bus system

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