Kargo Master 81002 Manuel

Kargo Master

Rancho Cordova, CA 95742

800-343-7486

CustomerService@KargoMaster.com

20210728R1 DATE: ________________

Instruction Guide

81002

Instructions –81002

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 1

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING,

AND USING THIS PRODUCT. *

Warning

DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF.

Tools Needed

1/2” Socket and Wrench

#2 Phillips Screwdriver

1/2” Box Wrench

Table of Contents

Before You Begin............................................................................................................................................... 1

Parts .................................................................................................................................................................. 2

Hardware .......................................................................................................................................................... 3

Step 1 –Disassemble Clamp Assembly............................................................................................................. 4

Step 2 –Determine Ladder Clamp Location ..................................................................................................... 4

Step 3 –Adjust Ladder Hook Height................................................................................................................. 4

Step 4 –Attach Front Clamp............................................................................................................................. 5

Step 5 –Attach Rear Clamp .............................................................................................................................. 5

Step 6 –Adjust for Ladder ................................................................................................................................ 6

Before You Begin

Read all instructions prior to assembling or installing any Kargo Master product.

Always locate your installation locations prior to performing any work.

Have rack assembled prior to installation of clamp mechanism.

Instructions –81002

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 2

Parts

With the exception of the tape strip, the clamp comes preassembled. The following Parts are for

identification during installation.

Instructions –81002

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 3

Hardware

With the exception of the tape strip, the clamp comes preassembled. The following hardware is for

identification during installation.

Instructions –81002

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 4

DO NOT EXCEED MANUFACTURERS WEIGHT CAPACITY FOR ROOF

Step 1 –Disassemble Clamp Assembly

Release ladder hook by

pulling pin on side of swing

arm.

Pull handle outward.

Remove 5/16” x 3/4” hex

head bolts, 5/16” lock

washers, and 5/16” flat

washers from swing arm

assembly.

Remove 5/16” x 3/4” carriage

bolts and 5/16” flanged lock

nuts from front and rear

clamps.

Remove #10 x 1/2” pan head

screws from rear clamp and

swing arm assembly.

Step 2 –Determine Ladder Clamp Location

Determine the location to install ladder clamp. Position ladder clamp about center between crossbars on

the ladder or about centered on the ladder.

Step 3 –Adjust Ladder Hook Height

Measure thickness of ladder.

If height of ladder hook is not equal to measured ladder thickness,

remove the flanged lock nuts on the rear of the ladder hook and

reposition ladder hook to match ladder height.

Tighten

5/16” flanged lock

nuts until nut just

completely past

stud end threads.

Be sure the two

nuts are securely

threaded on ladder

hook studs.

PULL PIN TO RELEASE

LADDER THICKNESS

Instructions –81002

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 5

Step 4 –Attach Front Clamp

Position the clamp mechanism in desired

position on the rack so the clamp is between

two ladder rungs. Be sure handle is towards

outside of vehicle.

Using the 5/16” x 3/4” hex head bolts,

5/16” lock washers, and 5/16” flat washers,

LOOSELY bolt the front clamp to the swing arm

assembly. DO NOT tighten.

Step 5 –Attach Rear Clamp

Cut the UHMW tape strip into two almost

square strips.

Apply strips onto lower bar where rear

clamp will come into contact.

Squeeze top and bottom tubes on rack

between front and rear clamps.

Using two 5/16” x 3/4” carriage bolts and

two 5/16” lock nuts, LOOSELY bolt the front

and back clamps together. DO NOT tighten.

LOOSELY secure rear clamp to swing arm

using the four #10 x 1/2” pan head screws.

DO NOT tighten.

DO NOT TIGHTEN!

Instructions –81002

For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 6

TIGHTEN 5/16” hex head bolts from Step 3, THEN tighten remaining hardware.

Step 6 –Adjust for Ladder

Set ladder onto rack, firmly against side channel.

Pull pin to release and then clamp ladder in position.

If ladder is thicker or the ladder hook is not clamping properly, adjust the ladder hook by removing

flanged lock nuts on rear of ladder hook and then

repositioning ladder hook to fit the ladder thickness.

Be sure the two nuts are securely threaded onto ladder

hook studs.

GO BACK AND TIGHTEN ALL

HARDWARE.

INSTALLATION AND ASSEMBLY ARE

COMPLETE.

Cut away view

shown for

clarity.

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