Kargo Master 409TD Manuel utilisateur

Instruction Guide

409TD

Kargo Master

Rancho Cordova, CA 95742

800-343-7486

CustomerService@KargoMaster.com

20190923R2

DATE: ______________

Instructions –409TD

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2

*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,

INSTALLING, AND USING THIS PRODUCT*

Warning

Always check for wires, fuel tanks and lines, brake lines and other important vehicle

functionality items prior to drilling and installing all products.

Tools Needed

13mm Wrench and Socket

1/2” Wrench and Socket

5mm Allen Hex

9/16” Wrench and Socket

Table of Contents

Parts List .......................................................................................................................................3

Hardware List ................................................................................................................................4

Ford Transit Installation

Step 1 - Rear Foot Mounting (excluding extended van)................................................................5

130” Wheelbase

Step 2A - 130” Wheel Base - Front Mount ............................................................................... 6-7

148” Wheelbase

Step 2B - 148” Wheel Base - Front Mount ............................................................................... 8-9

Extended Installation

Step 3A - Extended - Rear Foot Mounting ..................................................................................10

Step 3B - Extended - Front Mount ..............................................................................................11

Van Installation

Install Rear Feet ..........................................................................................................................12

Install Front Feet .........................................................................................................................13

Feet to Rack ................................................................................................................................14

Before You Begin

Read ALL instructions prior to installation.

Mount locations will vary based on van.

Be sure to put sealant around exposed threads in roof. Seal between the roof and the

rubber pad. Apply some sealant on the threads of all bolts going into the roof.

Instructions –409TD

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3

Parts

Instructions –409TD

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4

Hardware

Instructions –409TD

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5

Ford Transit (EXCLUDING High Roof Extended)

Step 1 –Rear Mounting

Locate the threaded inserts at the rear of the van. Plugs will need to be removed.

130” Wheel Base

148” Wheel Base

** Place sealant around the exposed holes in the roof of the van under the rubber pads to ensure

no water can leak into the cabin of the van. **

Attach the rear mount bracket using

M8 x 30mm flat head bolts. Place two rubber

pads between the bracket and the roof of the

van. The bracket should be parallel with the

length of the van and the flange should be to

the inside.

Tighten. (Passenger side shown)

Instructions –409TD

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 6

Step 2A –Front Mount on 130” Wheel Base (Low/Mid Roof)

Locate the other threaded inserts at the front of the van. Remove plugs.

** Place sealant around the exposed holes in the

roof of the van under the rubber pads to ensure no

water can leak into the cabin of the van. **

Place the long mount rail with the tall flange

towards the center of the van on top of the

rubber pad and black nylon block.

Bolt through farthest rear slot in the rail and

the corresponding front slot using M8 x

45mm bolts with lock washers and flat

washers.

The rail should be offset to the front of the

van.

(Passenger side, rear most mount on the rail shown)

Instructions –409TD

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 7

Passenger side shown, repeat on driver side.

Snug tighten.

Instructions –409TD

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 8

Step 2B –Front Mount on 148” Wheel Base (Low/Mid/High Roof excluding Extended)

Locate the other threaded inserts at the front of the van. Remove plugs.

** Place sealant around the exposed holes in the roof of the van under the rubber pads to ensure

no water can leak into the cabin of the van. **

Place the mount rail with the tall flange towards center of the van on top of the rubber pad

and black nylon block.

Bolt through the farthest rear slot in the mount rail and corresponding front slot in the rail

using M8 x 45mm bolts with lock washers and flat washers.

The rail should be offset to the front of the

van.

(Passenger side, rear most mount on the rail shown)

Instructions –409TD

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 9

Passenger side shown, repeat on driver side.

Snug Tighten.

Instructions –409TD

For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 10

Transit 148”Wheelbase, High Roof, Extended

Step 3A - Extended - Rear Foot Mounting

** Place sealant around the exposed holes in the roof of the van under the rubber pads to ensure

no water can leak into the cabin of the van. **

Mount rear mount bracket using M8 x 30mm flat head bolts. Place two rubber pads

between the bracket and the roof of the van. The bracket should be parallel with the length

of the van and the flange should be towards the center as shown.

(Passenger side shown)

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