Janitza Procont LMC-008-IO Manuel d'instructions

Doc. no. 2.100.131.1.a 02/2023

Janitza electronics GmbH

Vor dem Polstück 6

35633 Lahnau | Germany

Support tel. +49 6441 9642-22

[email protected] | www.janitza.de

User manual and technical data

www.janitza.de

Extension module for load management

Procont®-LMC-008-IO

www.janitza.de

Procont®-LMC-008-IO

Extension module for load management

Doc. no.: 2.100.131.1.a

Date: 02/2023

The German version is the original edition of the documentation

www.janitza.de Procont®-LMC-008-IO

Subject to technical alterations.

The contents of our documentation have been compiled with great care and reﬂect the current state of

the information available to us. Nonetheless, we wish to point out that updates of this document are not

always possible at the same time as technical reﬁnements are implemented in our products. Information

and speciﬁcations are subject to change at any time.

Please check for the latest version at www.janitza.de.

www.janitza.de

Procont®-LMC-008-IO

TABLE OF CONTENTS

1. Information on the device and the user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Copyright notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 Technical changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 About this user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5 Defective device/disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.1 Display of warning notices and safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Hazard levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Product safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Dangers when handling the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.5 Electrically qualiﬁed personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.6 Warranty in the event of damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3. Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Incoming goods inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.4 EU conformity declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4. Structure of the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.1 Display and connection assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 Operation and key functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.3 Rating plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5. Assembly and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6. Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.1 Connecting the expansion module via a network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.2 Connecting to the master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7. Instantaneous values on the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8. System settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

9. Alarms on the display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10. Network settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

www.janitza.de Procont®-LMC-008-IO

11. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

11.1 Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

11.2 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

11.2.1 Example Procont®-LMC-008-IO and boiler semiconductor contactor up to 4 . . 25

11.2.2 Example Procont®-LMC-008-IO and relay contactor up to 8. . . . . . . . . . . . . . . . 26

12. Maintenance and service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

12.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

12.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

www.janitza.de

Procont®-LMC-008-IO

1. Information on the device and the user manual

1.1 Disclaimer

Compliance with the usage information for the

devices is a prerequisite for safe operation and

attaining the stated performance characteristics

and product features.

Janitza electronics GmbH assumes no liability for

bodily injury, material damage or ﬁnancial losses

which result from disregard of the usage informa-

tion.

Make sure that your usage information is readily

available and legible.

1.2 Copyright notice

Any reproduction, processing, distribution or other

use, in whole or in part, is prohibited.

All trademarks and the rights arising from them

are the property of the respective owners of these

rights.

1.3 Technical changes

· Make sure that your device matches the user

manual.

· This user manual is valid for the Procont®-LMC-

008-IO. Separate validities and distinctions are

marked.

· First make sure you have read and understood

the usage information accompanying the prod-

uct.

· Keep the usage information associated with the

product available for the entire service life and

pass it on to any possible subsequent users.

· Find out about device revisions and the associat-

ed modiﬁcations of the usage information associ-

ated with your product at www.janitza.de.

1.4 About this user manual

If you have questions, suggestions or ideas for im-

provement of the user manual, please let us know

via email at: [email protected].

INFORMATION

This manual is valid for devices of the type:

Procont®-LMC-008-IO

The settings for the expansion module can be

made directly on the device or also via the Procon-

t®Vis load management software, which provides

an easier and better overview of the settings.

In addition to this user manual, please refer to ad-

ditional usage information for your device, such as:

• Installation instructions.

• Data sheet

INFORMATION

Our usage information uses the grammatical mas-

culine form in a gender-neutral sense! This form

always refers equally to women, men and diverse.

In order to make the texts more readable, distinc-

tions are not made. We ask for your understand-

ing for these simpliﬁcations.

www.janitza.de Procont®-LMC-008-IO

1.5 Defective device/disposal

Before sending defective devices, modules or

components back to the manufacturer for testing:

· Contact the manufacturer's Support department.

· Send devices, modules or components complete

with all accessories.

· When doing so, please bear the terms for trans-

portation in mind.

INFORMATION

Please return defective or damaged devices to

Janitza electronics GmbH in accordance with the

shipping instructions for air or road freight (complete

with accessories).

Do not attempt to open or repair the device (the

component) on your own because otherwise all

warranty claims become invalid!

For the Disposal of the device please observe

national regulations! Dispose of individual parts, as

applicable, depending on their composition and

existing country-speciﬁc regulations, e.g. as

· Electronic waste,

· Batteries and rechargeable batteries.

· Plastics.

· Metals.

Engage a certiﬁed disposal company to handle

scrapping as needed.

Information on service and maintenance of your

device can be found in chapter „12. Maintenance

and service“ on page 27.

www.janitza.de

Procont®-LMC-008-IO

The chapter on Safety contains information which

must be observed to ensure your personal safety

and avoid material damage.

2.1 Display of warning notices and safety

information

The warning notices shown below

· are found throughout all of the documentation,

· can be found on the devices themselves.

· indicate potential risks and hazards,

· underscore aspects of the information provided

that clariﬁes or simpliﬁes procedures.

The additional symbol onthedevice itself indi-

cates anelectrical danger that can result in serious

injuries or death.

This general warning symbol draws attention to a

possible risk of injury. Be certain to observe all of

the information listed under this symbol in order to

avoid possible injury or even death.

2. Safety

2.2 Hazard levels

Warning and safety information is marked by a

warning symbol, and the hazard levels are shown

as follows, depending on the degree of hazard:

DANGER

Warns of an imminent danger which, if not avoid-

ed, results in serious or fatal injury.

WARNING

Warns of a potentially hazardous situation which, if

not avoided, could result in serious injury or death.

CAUTION

Warns of an immediately hazardous situation

which, if not avoided, can result in minor or mod-

erate injury.

ATTENTION

Warns of an immediately hazardous situation

which, if not avoided, can result in material or envi-

ronmental damage.

INFORMATION

Indicates procedures in which there is no hazard

of personal injury or material damage.

2.3 Product safety

The device reﬂects current engineering practice

and accepted safety standards, but hazards can

arise nonetheless.

Observe the safety regulations and warning no-

tices. If notices are disregarded, this can lead to

personal injury and/or damage to the product.

Every type of tampering with or use of this device,

· which goes beyond the mechanical, electrical or

other operating limits can lead to personal injury

and/or damage to the product;

· constitutes “misuse” and/or “negligence” under

the product’s warranty and thus voids the war-

ranty for any possible resulting damage.

Read and understand the user manual before

installing, operating, maintaining and using the

device.

Only operate the device when in perfect condition

and in compliance with this user manual and the

usage information that is included. Send defective

devices back to the manufacturer in compliance

with proper transport conditions.

Retain the user manual throughout the service life

of the device and keep it at hand for consultation.

When using the device, also observe the legal and

safety regulations for your system that are applica-

ble for the respective use case.

www.janitza.de Procont®-LMC-008-IO

WARNING

Risk of injury due to electrical voltage!

Severe bodily injury or death can result! Therefore

please abide by the following:

· Switch off your installation before commenc-

ing work! Secure it against being switched on!

Check to be sure it is de-energized! Ground and

short circuit! Cover or block off adjacent live

parts!

· During operation and troubleshooting (espe-

cially for DIN rail devices), check your system

for dangerous voltages and switch these off if

necessary!

· Wear protective clothing and protective equip-

ment in accordance with applicable guidelines

when working on electrical systems!

· Before making connections to the device/the

component, ground the device by means of the

ground wire connection, if present.

· Do not touching bare or stripped leads that are

energized! Equip stranded conductors with wire

ferrules!

· Hazardous voltages can be present in all circuit-

ry parts that are connected to the power supply.

· Protect wires, cables and devices with a suitable

line circuit breaker/fuse!

· Never switch off, remove or tamper with safety

devices!

· There can still be hazardous voltages present

in the device or in the component even after it

has been disconnected from the supply voltage

(capacitor storage).

· Do not operate equipment with current trans-

former circuits when open.

· Only connect screw terminals with the same

number of poles and design!

· Do not exceed the limit values speciﬁed in the

user manual and on the rating plate! This must

also be observed during testing and commis-

sioning.

· Take note of the safety and warning notices in

the documents that belong to the device!

2.4 Dangers when handling the device

When operating electric devices, it is unavoid-

able for certain parts of these devices to conduct

hazardous voltage. Consequently, severe bodily

injury or material damage can occur if they are not

handled properly.

Therefore, when handling our devices, always

observe the following:

· do not exceed the limit values speciﬁed in the

user manual and on the rating plate! This must

also be observed during testing and commission-

ing!

· Take note of the safety and warning notices in all

usage information that belongs to the device!

WARNING

Disregarding the connection conditions of the

Janitza measurement devices or their compo-

nents can lead to injuries and even death or to

material damage!

• Do not use Janitza measurement devices or

components for critical switching, control or pro-

tection applications where the safety of persons

and property depends on this function.

• Do not carry out switching operations with the

Janitza measurement devices or components

without prior inspection by your plant manager

with specialist knowledge! In particular, the safe-

ty of persons, material assets and the applicable

standards must be taken into account!

www.janitza.de

Procont®-LMC-008-IO

WARNING

Warning against unauthorized manipulation or

improper use of the device or its components!

Opening, dismantling or unauthorized manipula-

tion of the device and its components which goes

beyond the mechanical, electrical or other operat-

ing limits indicated can lead to material damage or

injury, up to and including death.

· Only electrically qualiﬁed personnel are permit-

ted to work on the devices and their compo-

nents, assemblies, systems and current circuits.

· Always use your device or component only in

the manner described in the associated docu-

mentation.

· If there is discernible damage, send the device

or the component back to the manufacturer!

2.5 Electrically qualiﬁed personnel

To avoid bodily injury and material damage, only

electrically qualiﬁed personnel are permitted to

work on the devices and their components, mod-

ules, assemblies, systems and current circuits who

have knowledge of:

· The national and international accident preven-

tion regulations.

· Safety technology standards.

· Installation, commissioning, operation, discon-

nection, grounding and marking of electrical

equipment.

· The requirements concerning personal protective

equipment.

Electrically qualiﬁed persons within the scope

of the technical safety information of all usage

information associated with the device and its

components are persons who can furnish proof of

qualiﬁcation as an electrically skilled person.

2.6 Warranty in the event of damage

Any unauthorized tampering with or use of the

device constitutes "misuse" and/or "negligence"

under the product’s warranty and thus voids the

warranty for any possible resulting damage. In this

regard, please take note of chap. „3.3 Intended

use“ on page 11.

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