Jacobsen Tri-King Triplex Manuel utilisateur

RJ100012003

WARNHINWEIS:WenndieseMaschinenichtordnungsgemäß

verwendet wird, können ernsthafte Verletzungen verursacht

werden. Personen, die diese Maschine verwenden und

warten, müssen in ihrer richtigen Verwendung ausgebildet

sein, auf die Gefahren aufmerksam gemacht worden sein

und die Anleitung ganz gelesen haben, bevor sie versuchen,

die Maschine aufzustellen, zu bedienen, einzustellen oder

zu warten.

WAARSCHUWING: Bij verkeerd gebruik kan deze machine

ernstiglichamelijkletselveroorzaken.Degenendiedemachine

gebruiken en onderhouden moeten worden getraind in het

juiste gebruik ervan, worden gewaarschuwd voor de

gevaren ervan en behoren de volledige handleiding

aandachtig te lezen alvorens de machine bedrijfs-klaar te

maken, te bedienen, af te stellen en/of te onderhouden.

AVERTISSEMENT : Risque de blessures graves en cas

d’utilisation incorrecte de la machine. Les opérateurs et le

personnel d’entretien doivent être formés et conscients des

dangers encourus. Ils doivent lire avec attention le manuel

avant d’essayer de monter, d’utiliser, de régler ou maintenir la

machine.

WARNING:If incorrectly usedthis machine can causesevere

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

AVVERTENZA: Questa macchina può causare gravi infortuni

se viene utilizzata in modo errato. Prima di accingersi ad

approntare,usare,metterea punto o eseguire lamanutenzione

di questa macchina, coloro che la utilizzano ed i responsabili

della manutenzionedevonoessere addestrati all’impiego della

macchina, devono essere informati dei pericoli, e devono

leggere l’intero manuale.

Parts and Maintenance Manual

Nomenclature Des Pieces De Rechange

& Manuel De Maintenance

Onderhouds - En Onderdelenhandleiding

Wartungsanleitung Und Stückliste

Manuale Per La Manutenzione E Dei Ricambi

Tri-King Triplex Mower

2810632-ML1 (rev.A)

67042 - 1800G Briggs & Stratton Vanguard Engine

67043 - 1900D Kubota D662-EB Engine

right to reproduce this material or portions thereof in any form.”

To Orde r Par ts

1. Write your full name and complete address on the

order.

2. Explain where and how to make shipment.

3. Give product number, name and serial number that is

stamped on the name plate or serial plate of your prod-

uct.

4. Order by the quantity desired, the part number, paint

code, and description of the part as given in the parts

list.

5. Send or bring the order to an authorized Textron Turf

Care and Specialty Products Dealer.

6. Inspect all shipments on receipt. If any parts are dam-

aged or missing, file a claim with the carrier before

accepting.

7. Do not return material without a letter of explanation,

listing the parts being returned. Transportation charges

must be prepaid.

Use of other than authorized parts will void the warranty.

This manual is designed for the Maintenance and Adjustment of this equipment.

Use the maintenance and adjustment instructions included in this manual and the operating

instructions included in the Safety and Operation Manual to service the machine.

The Safety and Operation Manual must be kept in the pouch on the back of the seat at all times

for reference by the operator.

Table of Contents

1 Safety

1.1 Operating Safety 4

1.2 Important Safety Notes 5

2 Specifications

2.1 Product Identification 6

2.2 Engine 6

2.3 Cutting Units: 6

2.4 Tractor 7

2.5 Weights and Dimensions 7

2.6 Accessories & Support Literature 7

3 Adjustments

3.1 General 8

3.2 Fan Belt (Diesel Engines) 8

3.3 Pump Drive Belt 8

3.4 Neutral and 3WD Switches 9

3.5 Parking Brake Switches 9

3.6 Lift Limit Switch 9

3.7 Traction Pedal Neutral 10

3.8 Traction Pedal Forward Stop 10

3.9 Lift / Lower Pedal Stop 10

3.10 Parking Brake 11

3.11 Rear Lift Arm 11

3.12 Down Pressure 11

3.13 Reel To Bedknife 12

3.14 Reel to Bedknife Adjustment 12

3.15 Cutting Modes 13

3.16 Cutting Height Adjustment 13

3.17 Removing the Cutting Unit 14

3.18 Cutting Height - Fixed Mode 14

3.19 Cutting Height - Floating Mode 15

3.20 Torque Specification 16

3.21 Specific Torque 16

4 Maintenance

4.1 General 17

4.2 Engine 17

4.3 Engine Oil 18

4.4 Gas Engine Air Filter 18

4.5 Diesel Air Filter 19

4.6 Fuel 19

4.7 Fuel System 19

4.8 Battery 20

4.9 Jump Starting 20

4.10 Charging Battery 20

4.11 Hydraulic Hoses 21

4.12 Hydraulic Oil 21

4.13 Hydraulic Oil Filters 22

4.14 Electrical System 22

4.15 Muffler and Exhaust 22

4.16 Tires 22

4.17 Wheel Mounting Procedure 23

4.18 Care and Cleaning 23

4.19 Radiator 23

4.20 Backlapping 24

4.21 Storage 25

5 Troubleshooting

5.1 General 26

6 Maintenance & Lubrication Charts

6.1 General 27

6.2 Lubrication Chart 27

6.3 Maintenance Charts 28

7 Parts Catalog

7.1 Table Of Contents 29

LITHO IN U.S.A. 3-2000

GB-3

Suggested Stocking Guide

To Keep your Equipment fully operational and productive, Textron Turf Care And Specialty Products suggests you

maintain a stock of the more commonly used maintenance items. We have included part numbers for additional

support materials and training aids.

To order any of the following material:

1. Write your full name and complete address on your

order form.

2. Explain where and how to make shipment:

❑UPS ❑Regular Mail

❑Overnight ❑2nd Day

3. Order by the quantity desired, the part number, and

the description of the part.

4. Send or bring the order to your authorized Textron

Turf Care And Specialty Products Dealer.

How To Use This Manual

Abbreviations

N/S - Not serviced separately, can only be obtained by ordering main component or kit.

AR -Variable quantity or measurement is required to obtain correct adjustment.

Symbols such as ▲, next to the item number, indicate that a note exists which contain additional information

important in ordering that part.

Indented Items

Bulleted items indicate component parts that are included as part of an assembly or another component. These parts

can be ordered separately or as part of the main component.

Item Part No. Qty Description Serial Numbers/Notes

▲1 123456 1 Mount, Valve Indicates a piece part

2 789012 1 Valve, Lift Includes Items 2 and 3

3 345678 1 • Handle Serviced part included with Item 2

4 N/S 1 • Seal Kit Non serviced part included with Item 2

5 901234.6 1 Screw, 1/4-20 x 2” Hex Head Indicates a part painted Jacobsen Orange

Service Parts

Service Support Material

Qty. Part No. Description Qty. Part No. Description

5000436 Fuel Filter, Gas Engine 549579 Hydraulic Oil Filter (2 Req’d)

5000441 Air Filter, Gas Engine 3001950 Pump Drive Belt

5000440 Oil Filter, Gas Engine 1001958 Ignition Key Switch

550489 Fuel Filter, Diesel Engine

5000913 Air Filter, Diesel Engine

502644 Oil Filter, Diesel Engine

Qty. Part No. Description

2810631 Safety & Operation Manual

2810632 Parts & Maintenance

3004386 Engine Parts Catalog

2810628 Video, Operator Training

Qty. Description

Service Manual

1 SAFETY

GB-4

1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

1. Safety is dependent upon the awareness, concern

and prudence of those who operate or service the

equipment. Never allow minors to operate any equip-

ment.

2. It is your responsibility to read this manual and all

publications associated with this equipment (Safety

and Operation Manual, engine manual, accessories

and attachments). If the operator can not read

English it is the owner’s responsibility to explain the

material contained in this manual to them.

3. Learn the proper use of the machine, the location

and purpose of all the controls and gauges before

you operate the equipment. Working with unfamiliar

equipment can lead to accidents.

4. Never allow anyone to operate or service the

machine or its attachments without proper training

and instructions; or while under the influence of

alcohol or drugs.

5. Wear all the necessary protective clothing and

personal safety devices to protect your head, eyes,

ears hands and feet. Operate the machine only in

daylight or in good artificial light.

6. Inspect the area where the equipment will be used.

Pick up all the debris you can find before operating.

Beware of overhead obstructions (low tree limbs,

electrical wires, etc.) and also underground

obstacles (sprinklers, pipes, tree roots, etc.) Enter a

new area cautiously. Stay alert for hidden hazards.

7. Never direct discharge of material toward

bystanders, nor allow anyone near the machine

while in operation. The owner/operator can prevent

and is responsible for injuries inflicted to

themselves, to bystanders and damage to property.

8. Never operate equipment that is not in perfect

working order or is without decals, guards, shields,

discharge deflectors or other protective devices

securely fastened in place.

9. Never disconnect or bypass any switch.

10. Carbon monoxide in the exhaust fumes can be fatal

when inhaled. Never operate the engine without

proper ventilation.

11. Fuel is highly flammable, handle with care.

12. Keep the engine clean. Allow the engine to cool

before storing and always remove the ignition key.

13. Disengage all drives and engage parking brake

before starting the engine (motor). Start the engine

only when sitting in operator’s seat, never while

standing beside the unit.

14. Equipment must comply with the latest federal,

state, and local requirements when driven or

transported on public roads.

15. Never use your hands to search for oil leaks.

Hydraulic fluid under pressure can penetrate the

skin and cause serious injury.

16. Operate the machine up and down the face of the

slopes (vertically), not across the face (horizontally).

17. To prevent tipping or loss of control, do not start or

stop suddenly; reduce speed when making sharp

turns. Use caution when changing direction on

slopes.

18. Always use the seat belt when operating tractors

equipped with a ROPS.

Never use a seat belt when operating tractors

without a ROPS.

19. Keep legs, arms and body inside the seating

compartment while the vehicle is in motion.

This machine is to be operated and maintained as specified in this manual and is intended for the professional

maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

WARNING

EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.

Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive

instruction from someone familiar with the equipment before being allowed to operate the machine.

SAFETY 1

GB-5

1.2 IMPORTANT SAFETY NOTES ________________________________________________

This safety alert symbol is used to alert you to potential hazards.

DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious

injury.

CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury

and property damage. It may also be used to alert against unsafe practices.

For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no

circumstances should this equipment be operated without these devices securely fastened in place

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum

efficiency. Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer

who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use

of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void

the warranty.

WARNING

The operator back-up system on this tractor prevents the tractor from starting

unless the brake lever is engaged, mower switch is off and traction pedal is in

neutral. The system will stop the engine if the operator leaves the seat

without engaging the parking brake or setting the mower switch off.

NEVER operate tractor unless the operator back-up system is working.

WARNING

1. Before leaving the operator’s position for any reason:

a. Return traction pedal to neutral.

b. Disengage all drives.

c. Lower all implements to the ground.

d. Engage parking brake.

e. Stop engine and remove the ignition key.

2. Keep hands, feet, and clothing away from moving parts. Wait for all

movement to stop before you clean, adjust or service the machine.

3. Keep the area of operation clear of all bystanders and pets.

4. Never carry passengers, unless a seat is provided for them.

5. Never operate mowing equipment without the discharge deflector

securely fastened in place.

2 SPECIFICATIONS

GB-6

2 SPECIFICATIONS

2.1 PRODUCT IDENTIFICATION_________________________________________________

67042.............................. Tri-King 1800G Tractor, 3-WD,

18 hp gasoline engine. Without

front lift arms, mowers or battery.

67043.............................. Tri-King 1900D Tractor, 3-WD,

18.5 hp diesel engine. Without

front lift arms, mowers or battery.

Serial Number ................ An identification plate, like the one

shown, listing the serial number, is

attached to the frame of the

tractor and is located to the

operator’s left just behind the front

wheel motor. Always provide the

serial number of the unit when

ordering replacement parts or

requesting service information.

2.2 ENGINE__________________________________________________________________

1800G Gasoline Engine

Make ............................... Briggs &Stratton

Model .............................. Vanguard V-Twin OHV

Horsepower..................... 18 hp (13.5 kW) @3600 rpm

Displacement .................. 34.8 cu. in. (570 cc)

Torque ............................. 26 ft. lbs. (35 Nm) @ 2600 rpm

Fuel:

Type .......................... Unleaded Gasoline

Rating ....................... Min. 85 Octane

Capacity.................... 6.5 U.S. Gal. (24.6 liters)

Governor ......................... Flyweight Mechanical

Lubrication:

Capacity.................... 3.5 pints (1.6 liters)

Type .......................... SAE 30W

API Classification ..... SF, SG, SH

Air Filter .......................... Replacable Dual Element.

Alternator ........................ 16 amp

1900D Diesel Engine

Make............................... Kubota

Model.............................. D662-E

Horsepower .................... 18.5 hp (13.9 kW) @3600 rpm

Displacement.................. 40.03 cu. in. (656 cc)

Torque............................. 26 ft. lbs. (35 Nm) @ 2600 rpm

Fuel:

Type .......................... No. 2 Diesel

Rating ....................... Min. Cetane rating 45

Capacity.................... 6.5 U.S. Gal. (24.6 liters)

Governor......................... Ball Type Governor

Low Idle ................... 1100 RPM

High Idle ................... 3400 RPM

Lubrication:

Capacity.................... 3.4 quarts (3.2 liter) with filter

Type .......................... SAE 20W, SAE 30W

API Classification ..... CD, CE

Air Filter .......................... Dry type with evacuator valve and

service indicator.

Alternator........................ 40 amp

2.3 CUTTING UNITS: __________________________________________________________

Reel ................................ 3 Reels, 26 in. (660 mm) wide or,

3 Reels, 30 in. (762 mm) wide.

Reel Diameter................. 7 in. (178 mm)

Bearings.......................... Self adjusting tapered roller

bearings

Blade Options ................. 5, 7 or 10 blades

Cutting Width:

26 in. Reels............... 72 in. (1828 mm)

30 in. Reels............... 84 in. (2134 mm)

Overall Width:

26 in. Reels............... 78.5 in. (1994 mm)

30 in. Reels............... 90.5 in. (2298 mm)

Cutting Frequency:

5 Blade ..................... 0.21 in./mph (5.3 mm/kph)

7 Blade ..................... 0.151 in./mph (3.8 mm/kph)

10 Blade ................... 0.106 in./mph (2.3 mm/kph)

Product EEC Sound

Power

Sound Pressure

Level

Operator Ear

Vibration M/S2

Arms Body

67042

67043

99.4 dba

98 dba

83.7 dba

84,7 dba

1.4

3,9

1.61

<0.5

RACINE, WI MADE IN U.S.A.

TEXTRON TURF CARE AND SPECIALTY PRODUCTS

67042 1601

SPECIFICATIONS 2

GB-7

2.4 TRACTOR ________________________________________________________________

Tires:

Front ......................... 20 x 10 - 10 tubeless

Rear .........................20 x 10 - 8 tubeless

Pressure:

Front.......................... 10-12 psi (69-83 kPa)

Rear ..........................8-10 psi (55-69 kPa)

Battery:

Type........................... 12 Volt Lead/Acid

Group ........................ 22 NF

Parking Brake.................. Mechanical front wheel disk

Hand lever actuated

Speed:

Mow ......................... 0 - 5 mph (8 kph)

Transport .................. 0 - 8.5 mph (13.7 kph)

Reverse..................... 0 - 2.3 mph (3.7 kph)

Hydraulic System:

Capacity.......................... 5.5 U.S. gal. (20.8 liters) System

Fluid Type ....................... GreensCare 68

Charge Filter................... 10 micron

Return Line Filter ............ 10 micron

Steering ......................... Hydrostatic power steering

2.5 WEIGHTS AND DIMENSIONS ________________________________________________

Dimensions: Inches (mm)

Length ............................................................. 99 (2519)

Height........................................................... 51.5 (1308)

Width - Wheel .............................................. 64.5 (1638)

Weights: Lbs. (kg)

1800G

With 26 in. 7 Blade Reels (67044) .............. 1455 (660)

With 26 in. 10 Blade Reels (67045) ............ 1480 (671)

With 30 in. 5 Blade Reels (67046) .............. 1486 (674)

With 30 in. 7 Blade Reels (67047) .............. 1502 (681)

With 30 in. 10 Blade Reels (67048) ............ 1528 (693)

Weights:...................................................... Lbs. (kg)

1900D

With 26 in. 7 Blade Reels (67044) .............. 1569 (712)

With 26 in. 10 Blade Reels (67045) ............ 1594 (724)

With 30 in. 5 Blade Reels (67046) .............. 1600 (726)

With 30 in. 7 Blade Reels (67047) .............. 1616 (733)

With 30 in. 10 Blade Reels (67048) ............ 1642 (745)

2.6 ACCESSORIES & SUPPORT LITERATURE _____________________________________

Contact your area Textron Turf Care And Specialty Products Dealer for a complete listing of accessories and

attachments.

Accesories

Air Blow Gun ...........................................................JAC5098

Orange Touch-up Paint (12 oz. spray)....................... 554598

2-Post ROPS with Seat Belt........................................ 69152

Light Kit ....................................................................... 69149

Arm Rest ..................................................................... 66156

Grass Catchers for 26 in. Reel.................................... 69151

Grass Catchers for 30 in. Reel.................................... 69150

600 RPM Reel Kit (1800G Units) ............................ 5003061

600 RPM Reel Kit (1900D Units) ............................ 5003062

Reels

7 Blade, 26 in. Reel..................................................... 67044

10 Blade, 26 in. Reel................................................... 67045

5 Blade, 30 in. Reel..................................................... 67046

7 Blade, 30 in. Reel..................................................... 67047

10 Blade, 30 in. Reel................................................... 67048

Rollers

Grooved Front Roller (Steel) for 26 in. Reel.................67731

Grooved Front Roller (Steel) for 30 in. Reel.................67729

Solid Roller for 26 in. Reel .........................................132639

Solid Roller for 30 in. Reel .........................................132640

Grooved Front Roller Scraper for 26 in. Reel...............69147

Grooved Front Roller Scraper for 30 in. Reel...............69148

Rear Roller Scraper for 26 in. Reel..............................69109

Rear Roller Scraper for 30 in. Reel..............................69110

Support Literature

Safety & Operation Manual......................................2810631

Parts & Maintenance Manual...................................2810632

Diesel Engine Parts Catalog....................................3004386

Operator Training Video...........................................2810628

Service & Repair Manual

CAUTION

Use of other than Textron Turf Care And Specialty Products authorized parts and accessories may cause personal

injury or damage to the equipment and will void the warranty

3 ADJUSTMENTS

GB-8

3 ADJUSTMENTS

3.1 GENERAL________________________________________________________________

1. Adjustments and maintenance should always be per-

formed by a qualified technician. If proper adjustment

cannot be made, contact an authorized Textron Turf

Care And Specialty Products Dealer.

2. Replace, do not adjust, worn or damaged

components.

3. Long hair, jewelry or loose fitting clothing may get

tangled in moving parts.

4. Do not change governor settings or overspeed the

engine.

3.2 FAN BELT (DIESEL ENGINES) _______________________________________________

Inspect and adjust new belt after first ten hours of

operation. Adjust every 100 hours thereafter.

1. Adjust alternator pulley so belt (B) deflects 9/32 to

11/32 in. (7 to 9 mm) with a 22 lb. (10 kgf) push at

midspan between pulleys.

2. If tension is incorrect, loosen alternator mounting

bolts (A) and adjust alternator until proper belt

tension is achieved. Tighten hardware (A)

Figure 3A

3.3 PUMP DRIVE BELT ________________________________________________________

Adjust reel pump belt (C) to deflect 1/4 in. (6 mm) with a

force of 5-7 lb. (2-3 kgf) applied at midspan.

1. Loosen hardware (D and E).

2. Move pump/clutch assembly down to increase

tension on belt (C) then tighten hardware (D and E).

3. Torque hardware (D and E

) to 27 - 33 ft-lb. (37-45

Nm).

Figure 3B

WARNING

To prevent injury, lower implements to the ground,

disengage all drives, engage parking brake, stop

engine and remove key from ignition switch before

making any adjustments or performing maintenance.

Make sure the tractor is parked on a solid and level

surface. Never work on a tractor that is supported

only by the jack. Always use jack stands.

If only the front or rear of the tractor is raised, place

chocks in front of and behind the wheels that are not

raised.

! !

CAUTION: Be careful to prevent entrapment

of the hands and fingers between moving and

fixed components of the machine

Diesel Engine Gasoline Engine

ADJUSTMENTS 3

GB-9

3.4 NEUTRAL AND 3WD SWITCHES _____________________________________________

1. Check traction pedal adjustment.

2. Use a volt/ohm meter to determine when switch

opens or closes.

a. Adjust switch (G) so “finger” of actuating arm (F)

is centered over sensing portion of switch.

Switch contacts should be closed with traction

pedal in neutral and open with minimal pedal

travel in forward or reverse direction.

b. Adjust 3WD switch (H) so contacts are open with

traction pedal in neutral, and contacts close with

minimal pedal travel in forward direction.

Figure 3C

3.5 PARKING BRAKE SWITCHES________________________________________________

Loosen screws (K) and adjust both switches so contacts

just close as the brake lever is moved to the engaged

position then tighten screws.

Figure 3D

3.6 LIFT LIMIT SWITCH ________________________________________________________

The lift limit switch must be adjusted so the reels stop

turning before the cutting plane between the reel and

ground reach 15-3/4 in. (400 mm). To adjust, loosen

screw (L) and adjust arm (M).

Figure 3E

3 ADJUSTMENTS

GB-10

3.7 TRACTION PEDAL NEUTRAL ________________________________________________

1. If the tractor “creeps” in either direction when the

engine is running but the traction pedal is not

depressed, adjust spring tension so that the pedal

always returns to neutral when released.

Note: The tractor may “creep” when the hydraulic oil

is cold. Operate the tractor for 15 minutes before

determining if adjustment is required.

2. Use extreme caution when making this adjustment

as the wheels will be off the ground and the engine

will be running.

3. Engage parking brake, stop the engine, open hoods

then lubricate all linkage pivot points.

4. Chock the rear wheel, and place the front of the

tractor on jackstands.

5. Loosen all nuts (N) and adjust rear spring to

position traction arm in neutral.

a. Lock rear nuts and adjust front nuts (N) to

maintain 3/8 in. (9 mm) of extension in spring

(O).

b. Start the engine and check for “creep” then

repeat the process if necessary.

Figure 3F

3.8 TRACTION PEDAL FORWARD STOP__________________________________________

Loosen nuts (P) move the traction pedal to its maximum

forward position. Adjust screw (Q) until the head just

touches the traction pedal arm. Return traction pedal to

neutral and turn screw (Q) out one full turn. Tighten nuts

(P).

Important: Screw (Q) must stop traction pedal before the

internal stops in the hydrostatic transmission are

contacted.

Figure 3G

3.9 LIFT / LOWER PEDAL STOP_________________________________________________

Adjust bolts (Rand S) to stop spool valve from hitting the

internal stops, while maintaining the full stroke of the

spool.

Figure 3H

Front

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