Jacobsen AR 250 Turbo Mode d’emploi

Safety and Operation Manual

Manuale di sicurezza e d’uso

AVVISO: Questa macchina può causare gravi infortuni se

viene utilizzata in modo errato. Prima di accingersi ad

approntare, usare, mettere a punto o eseguire la

manutenzione di questa macchina, coloro che la utilizzano

ed i responsabili della manutenzione devono essere addestrati

all’impiego della macchina, devono essere informati dei pericoli,

e devono leggere l’intero manuale.

English

RJ 100 122003

24491G-IT (rev.1)

AR 250 Turbo

Series: CE - Engine type: Kubota V1505-TBB-EC-1-S1

Product code: JHAF030

Serie: CE - Tipo di motore: Kubota V1505-TBB-EC-1-S1

Codice prodotto: JHAF030

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

GB-1

JACOBSEN AR250 Series CE

SAFETY AND OPERATORS MANUAL

1 CONTENTS

2 INTRODUCTION

2.1 IMPORTANT ..............................................................2

2.2 PRODUCT IDENTIFICATION ....................................... 2

2.3 GUIDELINES FOR THE DISPOSAL OF SCRAP

PRODUCTS ...............................................................2

2.3.1 DURING SERVICE LIFE .............................................. 2

2.3.2 END OF SERVICE LIFE ............................................... 2

3 SAFETY INSTRUCTIONS

3.1 OPERATING INSTRUCTIONS .....................................4

3.2 SAFETY SIGNS ..........................................................4

3.3 STARTING THE ENGINE ............................................. 4

3.4 DRIVING THE MACHINE ............................................ 4

3.5 TRANSPORTING ........................................................ 4

3.6 LEAVING THE DRIVING POSITION ............................5

3.7 SLOPES ..................................................................... 5

3.8 BLOCKED CUTTING CYLINDERS .............................. 5

3.9 ADJUSTMENTS, LUBRICATIONAND

MAINTENANCE .........................................................5

4 SPECIFICATIONS

4.1 ENGINE SPECIFICATION ............................................ 7

4.2 MACHINE SPECIFICATION ........................................7

4.3 DIMENSIONS .............................................................7

4.4 VIBRATION LEVEL .................................................... 7

4.5 SLOPES ..................................................................... 7

4.6 CUTTING UNIT SPECIFICATION ................................ 8

4.7 RECOMMENDED LUBRICANTS ................................. 8

4.8 CUTTING PERFORMANCE (AREA) ............................ 8

4.9 CONFORMITY CERTIFICATES ..................................9

5 DECALS

5.1 SAFETY DECALS ..................................................... 11

5.2 INSTRUCTION DECALS ............................................ 11

6 CONTROLS

6.1 STARTER KEY SWITCH ............................................ 12

6.2 THROTTLE CONTROL LEVER .................................. 12

6.3 STEERING WHEEL RAKE ADJUSTMENT .................. 12

6.4 TRACTION FOOT PEDAL ......................................... 12

6.5 NEUTRAL LATCH (B) ............................................... 12

6.6 SPEED LIMITER ....................................................... 13

6.7 PARK BRAKES .......................................................... 13

6.8 HYDRAULIC LIFT LEVER ......................................... 13

6.9 UNIT COUNTERBALANCE CONTROL ....................... 14

6.10 CUTTING UNIT SWITCHES ....................................... 14

6.11 UNIT TRANSPORT STOP ......................................... 15

6.12 INSTRUMENT PANEL ............................................... 15

6.13 HOURMETER ............................................................ 16

6.14 BONNETRELEASE KEY ............................................ 16

7 OPERATION

7.1 DAILY INSPECTION .................................................. 17

7.2 OPERATOR PRESENCEAND SAFETY INTERLOCK

SYSTEM ................................................................... 18

7.3 OPERATINGPROCEDURE ......................................... 19

7.4 STARTING THE ENGINE ............................................ 20

7.5 DRIVING ................................................................... 20

7.6 MOWING .................................................................. 21

7.7 TO STOP THE ENGINE .............................................. 21

7.8 PUSHING THE MACHINE WITH THE ENGINE

STOPPED ................................................................. 21

8 ADJUSTMENTS

8.1 HEIGHT OF CUT ....................................................... 22

8.2 GENERAL INSTRUCTIONS FOR GRAMMER SEATS . 23

8.3 SEAT (Grammer GS85/90) ...................................... 25

8.4 AIR SUSPENSION SEAT (Grammer MSG75 -521) .. 26

8.4.1 WEIGHT ADJUSTMENT ............................................ 26

8.4.2 FORE/AFTADJUSTMENT ......................................... 26

8.4.4 SEATHEATER ........................................................... 27

8.4.5 LUMBAR SUPPORT ................................................. 27

8.4.3 BACKRESTEXTENSION ........................................... 27

8.4.6 ARMRESTS .............................................................. 28

8.4.7 ARMREST ADJUSTMENT ........................................ 28

8.4.8 BACKREST ADJUSTMENT ....................................... 28

8.4.9 MAINTENANCE ........................................................ 29

9 MAINTENANCE

9.1 LUBRICATIONAND MAINTENANCE CHART ............ 30

9.2 DAILY CHECKS (Every 8 working hours) ............. 32

10 GUARANTEE / SALES & SERVICE ............................ 33

CONTENTS PAGE CONTENTS PAGE

GB-2

JACOBSEN AR250 Series CE

SAFETY AND OPERATORS MANUAL

2 INTRODUCTION

2.2 PRODUCT IDENTIFICATION

A Machine Name

B Serial Number

C Year of Manufacture

D Machine Weight

E Engine Power

2.1 IMPORTANT

IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is

operatedandmaintained.

This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both

new and second-hand machines are advised to retain documentary evidence that this manual was provided

with the machine.

This machine is designed solely for use in customary grass cutting operations. Use in any other way is

considered as contrary to the intended use. Compliance with and strict adherence to the conditions of

operation, service and repair as specified by the manufacturer, also constitute essential elements of the

intendeduse.

Before attempting to operate this machine, ALL operators MUST read through this manual and make

themselves thoroughly conversant with Safety Instructions, controls, lubrication and maintenance.

Accident prevention regulations, all other generally recognized regulations on safety and occupational

medicine, and all road traffic regulations shall be observed at all times.

Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any

resulting damage or injury.

It is important that during the life of the machine wearing and replaceable parts are disposed of in an

environmentally responsible way using the resources available in the country where it is used. There are

guidelines in this manual for the eventual decommissioning of the mower once it has no further use.

GB-3

JACOBSEN AR250 Series CE

SAFETY AND OPERATORS MANUAL

2 INTRODUCTION

2.3 GUIDELINES FOR THEDISPOSAL

OFSCRAPPRODUCTS

2.3.1 DURINGSERVICELIFE

Used oil, oil filters and engine coolant are

hazardous materials and should be handled in a safe

andenvironmentallyresponsible way.

In the event of a fluid leak, contain the spill to

prevent it entering the ground or drainage system.

Local legislation will dictate how such spills are to

treated.

Following the maintenance procedures laid out in

this manual will ensure that the impact the machine

has on the local environment is controlled.

When it has been identified that a turf care product

has no further functional value and requires disposal,

the following actions should be taken.

2.3.2 END OF SERVICE LIFE

These guidelines should be used in conjunction with

applicableHealth,Safety and Environmental

legislation and use of approved local facilities for

waste disposal and recycling.

• Position the machine in a suitable location

for any necessary lifting equipment to be

used.

• Use appropriate tools and Personal

Protective Equipment (PPE) and take

guidance from the technical manuals

applicable to the machine.

• Removeandstore appropriately:

1. Batteries

2. Fuelresidue

3. Enginecoolant

4. Oils

• Disassemble the structure of the machine

referring to the technical manuals where

appropriate. Special attention should be

made for dealing with ‘stored energy’ within

pressurised elements of the machine or

tensionedsprings.

• Any items that still have a useful service

life as second hand components or can be

re-servicedshouldbe separated and

returned to the relevant centre.

• Other worn out items should be separated

into material groups for recycling and

disposal consistent with available facilities.

More common separation types are as

follows:

• Steel

• Nonferrousmetals

• Aluminium

• Brass

• Copper

• Plastics

• Identifiable

• Recyclable

• Nonrecyclable

• Notidentified

• Rubber

• Electrical & Electronic Components

• Items that cannot be separated

economically into different material groups

should be added to the ‘General waste’

area.

• Do not incinerate waste.

Finally update machinery records to indicate that the

machine has been taken out of service and

scrapped. Provide this serial number to Jacobsen

Warranty department to close off relevant records.

GB-4

JACOBSEN AR250 Series CE

SAFETY AND OPERATORS MANUAL

3 SAFETY INSTRUCTIONS

This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury, carefully

read the message that follows, and inform other

operators.

3.1 OPERATINGINSTRUCTIONS

• Ensure that the instructions in this book

are read and fully understood.

• No person should be allowed to operate

this machine unless they are fully

acquainted with all the controls and the

safetyprocedures.

• Neverallowchildren or peopleunfamiliar

with these instructions to use this

machine. Local regulations may restrict

the age of the operator.

3.2 SAFETY SIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible they

must be replaced. If any part of the

machine is replaced and it originally

carried a safety label, a new label must be

affixed to the replacement part. New

safety labels are obtainable from

Ransomesdealers.

3.3 STARTINGTHEENGINE

• Before starting the engine check that the

brakes are applied, drives are in neutral,

guards are in position and intact, and

bystanders are clear of the machine.

• Do not run the engine in a building without

adequateventilation.

3.4 DRIVINGTHEMACHINE

• Before moving the machine, check to

ensure that all parts are in good working

order, paying particular attention to

brakes, tyres, steering and the security of

cutting blades.

• Replace faulty silencers, mow only in

daylight or good artificial light

• Always observe the Highway Code both on

and off the roads. Keep alert and aware at

all times. Watch out for traffic when

crossing or near roadways.

• Stop the blades rotating before crossing

surfaces other than grass.

• Remember that some people are deaf or

blind and that children and animals can

beunpredictable.

• Keep travelling speeds low enough for an

emergency stop to be effective and safe

at all times, in any conditions.

• Remove or avoid obstructions in the area

to be cut, thus reducing the possibility of

injury to yourself and/or bystanders.

• When reversing, take special care to

ensure that the area behind is clear of

obstructions and/or bystanders. DO

NOTcarrypassengers.

• Keep in mind that the operator or user is

responsible for accidents or hazards

occurring to other people or their

property.

• When the machine is to be parked,

stored or left unattended, lower the

cutting means unless the transport locks

are being used.

• While mowing, always wear substantial

footwear and long trousers. Do not

operatetheequipmentwhenbarefoot or

wearingopensandals.

• Check the grass catcher frequently for

wear or deterioration. After striking a

foreign object. Inspect. the lawnmower

for damage and make repairs before

restarting and operating the equipment.

• If the machine starts to vibrate

abnormally, check immediately.

3.5 TRANSPORTING

• Ensure that the cutting units are

securely fastened in the transport

position. Do not transport with cutting

mechanismrotating.

• Drive the machine with due consideration

of road and surface conditions, inclines

and local undulations.

• Sudden decelerating or braking can

cause the rear wheels to lift.

• Remember that the stability of the rear of

the machine is reduced as the fuel is

used.

GB-5

JACOBSEN AR250 Series CE

SAFETY AND OPERATORS MANUAL

3 SAFETY INSTRUCTIONS

3.6 LEAVING THE DRIVING POSITION

• Park the machine on level ground.

• Before leaving the driving position, stop the

engine and make sure all moving parts are

stationary. Apply brakes and disengage all

drives. Remove the starter key.

3.7 SLOPES

TAKEEXTRACARE WHEN WORKINGON

SLOPES

• Local undulations and sinkage will change

the general slope. Avoid ground conditions

which can cause the machine to slide.

• Keep machine speeds low on slopes and

during tight turns.

• Sudden decelerating or braking can cause

the rear wheels to lift. Remember there is

no such thing as a “safe” slope.

• Travel on grass slopes requires particular

care.

DO NOT USE ON SLOPES GREATER THAN 15°

IMPORTANT: When working on any slope set the

weight transfer, if fitted to its maximum (+) setting.

3.8BLOCKED CUTTINGCYLINDERS

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Release blockages with care. Keep all parts

of the body away from the cutting edge.

Beware of energy in the drive which can

cause rotation when the blockage is released.

• Keep other people away from the cutting units

as rotation of one cylinder can cause the

others to rotate.

3.9ADJUSTMENTS, LUBRICATIONAND

MAINTENANCE

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Read all the appropriate servicing instructions.

• Use only the replacement parts supplied by

theoriginalmanufacturer.

• When adjusting the cutting cylinders take

care not to get hands and feet trapped when

rotating cylinders.

• Make sure that other people are not touching

any cutting units, as rotation of one cylinder

can cause the others to rotate.

• To reduce the fire hazard, keep the engine,

silencer and battery compartments free of

grass, leaves or excessive grease.

• Replace worn or damaged parts for safety.

• When working underneath lifted parts or

machines, make sure adequate support Is

provided.

• Do not dismantle the machine without

releasing or restraining forces which can

cause parts to move suddenly.

• Do not alter engine speed above maximum

quoted in Engine Specification. Do not

change the engine governor settings or

overspeed the engine. Operating the engine

at excessive speed may increase the hazard

of personal injury.

• When refuelling, STOP THE ENGINE, DO

NOT SMOKE. Add fuel before starting the

engine, never add fuel while the engine is

running.

• Use a funnel when pouring fuel from a can into

the tank.

• Do not fill the fuel tank beyond the bottom of

the filler neck.

• Replace all fuel tank and container caps

securely.

• Store fuel in containers specifically designed

for this purpose.

• Refuel outdoors only and do not smoke while

refuelling.

• If fuel is spilled, do not attempt to start the

engine but move the machine away from the

area of spillage and avoid creating any source

of ignition until fuel vapours have dissipated.

• Allow the engine to cool before storing in any

enclosure.

• Never store the equipment with fuel in the

tank inside a building where fumes may reach

an open flame or spark.

• If the fuel tank has to be drained, this should

be done outdoors.

• Do not spill fuel onto hot components.

• When servicing batteries, DO NOT SMOKE,

and keep naked lights away.

• Do not place any metal objects across the

terminals.

• When Pressure Washing the Mower. Turn

the engine off and remove the starter key.

If the engine has been running, it should be

allowed to cool sufficiently to prevent damage

to the block and exhaust manifold. Never

force water into any electrical components,

the air cleaner or exhaust muffler as water

could enter the engine cylinder and cause

damage.

GB-6

JACOBSEN AR250 Series CE

SAFETY AND OPERATORS MANUAL

Hydraulic Fluid escaping under pressure

can penetrate skin and do serious

damage. Immediate medical assistance

must be sought.

WARNING

Batteries produce explosive gases and

contain corrosive acid and supply levels

of electrical current high enough to cause

burns.

WARNING

DONOT USEON SLOPESGREATER THAN15°

WARNING

3 SAFETY INSTRUCTIONS

DANGER - Indicates an imminently hazardous

situation which, if not avoided, WILL result in death

or serious injury.

WARNING - Indicates a potentially hazardous

situation which, if not avoided, COULD result in

death or serious injury.

CAUTION - Indicates a potentially hazardous

situation which, if not avoided, MAY result in minor

or moderate injury and property damage. It may

also be used to alert against unsafe practices.

IMPORTANT: Transport speed is for highway

use only. Never select transport speed on grass

areas or uneven or unsurfaced roads or tracks.

The operating Instructions for the Cutting Units are

contained in a separate Publication .

California Proposition 65

Engine Exhaust, some of its constituents,

and certain vehicle components contain

or emit chemicals known to the state of

California to cause cancer and birth

defects or other reproductive harm.

WARNING

Before releasing transport latches it is

important that all cutting units are fully

raised.

1. Park the machine on level ground.

2. With the engine running at operating

speed raise the cutting units to their

maximum position by operating lift

levers whilst seated in the driving

position.

3. Disengage drives, stop the engine and

make sure all moving parts are

stationary. Apply brakes and remove

the starter key.

4. transport latches can now be released.

WARNING

GB-7

JACOBSEN AR250 Series CE

SAFETY AND OPERATORS MANUAL

4 SPECIFICATIONS

4.1 ENGINESPECIFICATION

TYPE: Kubota 31.3KW (42HP) @ 3000

RPM, 4 cylinder (in line) Turbo

charged Diesel engine, 4 stroke,

water cooled, 1498cc (91.44

cu.in) with 12V electric start.

Model: V1505-T-E2B-RANUK-3

Maximum Speed: 3000 ± 50 RPM (No load)

IdleSpeed: 1500 RPM

Oil Sump Capacity:6.4 litres (11.26 Imp.pints)

Fuel: No. 2-D Diesel fuel (ASTM D975)

4.2 MACHINESPECIFICATION

Frame construction:Heavy duty formed steel chassis

with box section frame rails.

Cuttingunitdrive: Fixed displacement hydraulic

motors directly coupled to

cutting unit.

Transmission: Full time 4-wheel drive. Direct

coupledvariable displacement

pump to direct coupled 29 cu in

front, 21 cu in rear wheel motors.

Speeds:

Cutting: 0 - 12km/h (0 - 7.5 mph)

FORWARD

Transport: 0 - 14km/h (0 - 8.5mph)

FORWARD

Reverse: 0 - 6.4km/h (0 -4 mph)

Steering: Hydrostatic power steering, with

adjustable tilt steering wheel.

Groundpressure: 14p.s.i. (1 kg/cm2 )

Brakes: Hydrostatic braking with

mechanical type band parking

brakes, 260mm x 45mm

(10.25in x 1.75in) on front

wheels.

FuelTank

Capacity: 45.4 litres (10 Imp. galls) 12 US

galls

HydraulicTank

Capacity: 37.8 litres (8.3 Imp. galls) 10 US

galls

Battery: Exide 093 (SAE 500)

4.3 DIMENSIONS

Width of cut: 2.5 metres (98in)

Overallwidth: 2.6 metres(104in)

Overallwidth: 2.13 metres (84in)

(transport)

Overallheight: 1.6 metres (63in)

Overalllength: 3.1 metres (122in)

Overallweight of

machine: 1560kg(3432lb)

4.4 VIBRATIONLEVEL

The machine was tested for whole body and hand/

arm vibration levels. The operator was seated in the

normal operating postion with both hands on the

steering mechanism. The engine was running and

the cutting device was rotating with the machine

stationary.

Standard ISO 5349: 1986 Mechanical vibration.

Guidelines for the measurement and the

assessment of human exposure to hand-

transmitted vibration.

Standard ISO 2631-1: 1985 Evaluation of human

exposure to whole body vibration -- Part 1: General

requirements.

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4.5 SLOPES

DO NOT USE ON SLOPES GREATER THAN 15°

The slope 15° was calculated using static stability

measurements according to the requirements of

EN 836.

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GB-8

JACOBSEN AR250 Series CE

SAFETY AND OPERATORS MANUAL

4.6 CUTTING UNIT SPECIFICATION

General: Five 559mm (22in) rotary mulching/side

discharge decks supported by equal ratio

lift arms.

Drive: Fixed displacement hydraulic motors

directly coupled to cutting unit.

Control: Cutting unit lift lever with automatic shutoff

and safety interlock restart.

Construction:

Heavy duty, welded pressed steel.

Suspension:

Steerablefloatinghead.

Cutting Blades:

Envirodeck

Patent pending twin blades. Lower blade

559mm(22in),upperblade546mm

(21.5in)

SideDischarge

Low Lift Blade

Height of cut:

Adjustable in 6mm (0.25in) increments

19mm(0.75in)to133mm(5.25in)notool

required.

Rearroller:

102mm (4in) diameter smooth roller.

4.7 RECOMMENDEDLUBRICANTS

Engine oil: Should be to MIL-L-2104C or to

A.P.I. Classification SE/SF/SG

grades. [10W-30]

Hydraulic Oil: To A.P.I. Classification CE/SF

grades

SAE 10W-30

Grease: Shell Darina R2, or equivilant.

4.8 CUTTINGPERFORMANCE(AREA)

2.7 hectares/hr. at 12 km/hr. ( 6.67acres/hr at 7.5

mph)

10% allowance is included for normal overlaps and

turning at the end of each cut.

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