Jacobsen 62282 Manuel utilisateur

RJ100012003

WARNHINWEIS:WenndieseMaschinenichtordnungsgemäß

verwendet wird, können ernsthafte Verletzungen verursacht

werden. Personen, die diese Maschine verwenden und

warten, müssen in ihrer richtigen Verwendung ausgebildet

sein, auf die Gefahren aufmerksam gemacht worden sein

und die Anleitung ganz gelesen haben, bevor sie versuchen,

die Maschine aufzustellen, zu bedienen, einzustellen oder

zu warten.

WAARSCHUWING: Bij verkeerd gebruik kan deze machine

ernstiglichamelijkletselveroorzaken.Degenendiedemachine

gebruiken en onderhouden moeten worden getraind in het

juiste gebruik ervan, worden gewaarschuwd voor de

gevaren ervan en behoren de volledige handleiding

aandachtig te lezen alvorens de machine bedrijfs-klaar te

maken, te bedienen, af te stellen en/of te onderhouden.

AVERTISSEMENT : Risque de blessures graves en cas

d’utilisation incorrecte de la machine. Les opérateurs et le

personnel d’entretien doivent être formés et conscients des

dangers encourus. Ils doivent lire avec attention le manuel

avant d’essayer de monter, d’utiliser, de régler ou maintenir la

machine.

WARNING:If incorrectly usedthis machine can causesevere

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

AVVERTENZA: Questa macchina può causare gravi infortuni

se viene utilizzata in modo errato. Prima di accingersi ad

approntare,usare,metterea punto o eseguire lamanutenzione

di questa macchina, coloro che la utilizzano ed i responsabili

della manutenzionedevonoessere addestrati all’impiego della

macchina, devono essere informati dei pericoli, e devono

leggere l’intero manuale.

Parts and Maintenance Manual

Nomenclature Des Pieces De Rechange

& Manuel De Maintenance

Onderhouds - En Onderdelenhandleiding

Wartungsanleitung Und Stückliste

Manuale Per La Manutenzione E Dei Ricambi

Greens King 500A Series

2811174-ML1 (rev.A)

Model: 62281 - 518A, 18” 11 Blade Reel / 62282 - 522A, 22” 11 Blade Reel / 62283 - 522TA, 22” 11

Blade Reel / 62284 - 526A, 26” 11 Blade Reel / 62285 - 526A, 26” 7 Blade Reel

EngineType:HondaGX-120

right to reproduce this material or portions thereof in any form.”

To Orde r Par ts

1. Write your full name and complete address on the

order.

2. Explain where and how to make shipment.

3. Give product number, name and serial number that is

stamped on the name plate or serial plate of your

product.

4. Order by the quantity desired, the part number, and

description of the part as given in the parts list.

5. Send or bring the order to an authorized Textron Turf

Care And Specialty Products Dealer.

6. Inspect all shipments on receipt. If any parts are

damaged or missing, file a claim with the carrier

before accepting.

7. Do not return material without a letter of explanation,

listing the parts being returned. Transportation

charges must be prepaid.

Use of other than Textron Turf Care And Specialty Products

authorized Parts and Accessories will void the warranty.

GB-2

Table of Contents

1 Safety

1.1 Operating Safety............................................... 4

1.2 Important Safety Notes .....................................5

2 Specifications

2.1 Product Identification ........................................ 6

2.2 Engine ...............................................................6

2.3 Mower ...............................................................6

2.4 Traction and Differential ....................................7

2.5 Weights .............................................................7

2.6 Accessories & Support Literature .....................7

3 Adjustments

3.1 General ............................................................. 8

3.2 Reel To Bedknife ..............................................8

3.3 Bedknife Adjuster ..............................................8

3.4 Bedknife ............................................................9

3.5 Brake ................................................................9

3.6 Cutting Height .................................................10

3.7 Belt Adjustment ...............................................10

3.8 OPC Lock-Out (T-Handle) .............................. 11

3.9 Clutch ..............................................................11

3.10 Handle ............................................................11

3.11 Torque Specification ....................................... 12

4 Maintenance

4.1 General .......................................................... 13

4.2 Engine ............................................................ 13

4.3 Engine Oil ....................................................... 14

4.4 Tires ............................................................... 14

4.5 Wheel Bearing ................................................ 14

4.6 Backlapping and Grinding .............................. 15

4.7 Storage ........................................................... 15

5 Troubleshooting

5.1 General .......................................................... 16

6 Maintenance & Lubrication Charts

6.1 General .......................................................... 17

6.2 Maintenance Chart ......................................... 17

6.3 Lubrication Chart ............................................ 18

7 Parts Catalog

7.1 Table of Contents........................................... 19

LITHO IN U.S.A. 3-2000

GB-3

Suggested Stocking Guide

To Keep your Equipment fully operational and productive, Textron Turf Care And Specialty Products suggests you

maintain a stock of the more commonly used maintenance items. We have included part numbers for additional

support materials and training aids.

To order any of the following material:

1. Write your full name and complete address on your

order form.

2. Explain where and how to make shipment:

❑UPS ❑Regular Mail

❑Overnight ❑2nd Day

3. Order by the quantity desired, the part number, and

the description of the part.

4. Send or bring the order to your authorized Textron

Turf Care And Specialty Products Dealer.

How To Use This Manual

Abbreviations

N/S - Not serviced seperately, can only be obtained by ordering main component or kit.

AR -Variable quantity or measurement is required to obtain correct adjustment.

Symbols such as ●, next to the item number, indicate that a note exists which contain additional information

important in ordering that part.

Indented Items

Indented items indicate component parts that are included as part of an assembly or another component. These

parts can be ordered separetely or as part of the main component.

Item Part No. Qty Description Serial Numbers/Notes

●1 123456 1 Mount, Valve Indicates a piece part

2 789012 1 Valve, Lift Includes Items 2 and 3

3 345678 1 • Handle Serviced part included with Item 2

4 N/S 1 • Seal Kit Non serviced part included with Item 2

5 901234 1 Screw, 1/4-20 x 2” Hex Head

Service Parts

Service Support Material

Qty. Part No. Description Qty. Part No. Description

2810713 Engine to Reel Belt 2811363 Reel to Reducer Belt

2811071 Reducer to Traction Belt 555795 Clutch Disc

Qty. Part No. Description

2811175 Safety & Operation Manual

2811174 Parts & Maintenance Manual

Qty. Description

Service Manual

Operator Training Video

1 SAFETY

GB-4

1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

1. Safety is dependent upon the awareness, concern

and prudence of those who operate or service the

equipment. Never allow minors to operate any equip-

ment.

2. It is your responsibility to read this manual and all

publications associated with this equipment (Safety

& Operation Manual, Engine Manual, accessories

and attachments). If the operator can not read

English it is the owner’s responsibility to explain the

material contained in this manual to them.

3. Learn the proper use of the machine, the location

and purpose of all the controls and gauges before

you operate the equipment. Working with unfamiliar

equipment can lead to accidents.

4. Never allow anyone to operate or service the

machine or its attachments without proper training

and instructions; or while under the influence of

alcohol or drugs.

5. Wear all the necessary protective clothing and

personal safety devices to protect your head, eyes,

ears hands and feet. Operate the machine only in

daylight or in good artificial light.

6. Inspect the area where the equipment will be used.

Pick up all the debris you can find before operating.

Beware of overhead obstructions (low tree limbs,

electrical wires, etc.) and also underground

obstacles (sprinklers, pipes, tree roots, etc.) Enter a

new area cautiously. Stay alert for hidden hazards.

7. Never direct discharge of material toward

bystanders, nor allow anyone near the machine

while in operation. The owner/operator can prevent

and is responsible for injuries inflicted to

themselves, to bystanders and damage to property.

8. Never operate equipment that is not in perfect

working order or is without decals, guards, shields,

discharge deflectors or other protective devices

securely fastened in place.

9. Never disconnect or bypass any switch.

10. Carbon monoxide in the exhaust fumes can be fatal

when inhaled. Never operate the engine without

proper ventilation.

11. Fuel is highly flammable, handle with care.

12. Keep the engine clean. Allow the engine to cool and

always remove the spark plug wire from the spark

plug before storing.

13. Place unit on a flat surface, disengage all drives and

engage parking brake before starting the engine.

14. Operate the machine across the face of the slope

(horizontally), not up and down the slope (vertically).

15. Always operate at speeds that allow you to have

complete control of the machine. Be sure of your

footing; keep a firm hold on the handle and walk;

never run.

16. Before you clean, adjust or repair this equipment,

stop the engine, disconnect the spark plug wire, and

keep the wire away from the plug to prevent

accidental starting.

This machine is to be operated and maintained as specified in this manual and is intended for the professional

maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

WARNING

EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.

Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive

instruction from someone familiar with the equipment before being allowed to operate the machine.

SAFETY 1

GB-5

1.2 IMPORTANT SAFETY NOTES ________________________________________________

This safety alert symbol is used to alert you to potential hazards.

DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious

injury.

CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury

and property damage. It may also be used to alert against unsafe practices.

For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no

circumstances should this equipment be operated without these devices securely fastened in place

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum

efficiency. Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer

who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use

of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void

the warranty.

WARNING

The Operator Presence Control (OPC) on this machine will shut off the reel

and traction drive if the operator releases the OPC bail.

To protect the operator and others from injury, never operate equipment with

the OPC system disconnected or malfunctioning.

WARNING

1. Before leaving the operator’s position for any reason:

a. Disengage all drives.

b. Engage parking brake.

c. Stop engine.

2. Keep hands, feet, and clothing away from moving parts. Wait for all

movement to stop before you clean, adjust or service the machine.

3. Keep the area of operation clear of all bystanders and pets.

4. Chock or block the wheels if the machine is left on an incline.

5. Never operate mowing equipment without the discharge deflector

securely fastened in place.

2 SPECIFICATIONS

GB-6

2 SPECIFICATIONS

2.1 PRODUCT IDENTIFICATION_________________________________________________

62281............................ 18 in. (457 mm) Greens King 518A

with Honda 4.0 H.P. gasoline

engine and 11 blade reel.

62282............................ 22 in. (559 mm) Greens King 522A

with Honda 4.0 H.P. gasoline

engine and 11 blade reel.

62283............................ 22 in. (559 mm) Greens King

522TA with Honda 4.0 H.P. gasoline

engine, T handle and 11 blade reel.

62284............................ 26 in. (660 mm) Greens King 526A

with Honda 4.0 H.P. gasoline

engine and 11 blade reel.

62285............................ 26 in. (660 mm) Greens King 526A

with Honda 4.0 H.P. gasoline

engine and 7 blade reel.

Serial Number .............. An identification plate, like the one

shown, listing the serial number, is

attached to the rear crossmember

of the frame.

Always provide the serial number of the unit when ordering

replacement parts or requesting service information.

2.2 ENGINE__________________________________________________________________

Engine..............................Honda GX-120 K1Q JG2 4-Cycle,

4HP (2.98 kW) at 4000 RPM

Speed ..............................High Idle - 3000 ± 100 RPM

Low Idle - 1700 ± 100 RPM

Fuel.................................. Regular Grade (Unleaded)

Fuel Tank .........................0.66 Gallon (2.5 liter)

Use clean, fresh, regular unleaded gasoline, 85 octane

minimum. When using blended fuel, do not use a blend

with more than 10% ethanol.

Under no circumstances should you use a blend with

methanol.

2.3 MOWER _________________________________________________________________

Reel .................................7 and 11 blades, hardened high

manganese carbon steel.

Reel Diameter.................. 5 in. (127 mm)

Cutting Width ...................18-1/4 in. (457 mm), 22 in.

(559 mm), 26 in. (660 mm)

Cutting Frequency:

7 Blade........................0.250 in. (6.3 mm)

11 Blade......................0.169 in. (4.3 mm)

Height of cut.....................5/64 to 7/16 in. (2 to 11 mm)

Bedknives ........................ Hardened carbon steel

High Profile................. Yields 5/32 in. (4 mm) cut

(Standard on 62285)

Low Profile.................. Yields 7/64 in. (2.8 mm) cut

(Standard on 62284)

Tournament................. Yields 5/64 in. (2 mm) cut

Super Tounament ....... Yields x/xx in. (x mm) cut

(Standard on 62281, 62282 and

62283)

Reel Clutch ...................... Cog Type

Product EEC Sound

Power

Vibration M/S2

Arms

62281

62282

62283

62284

62285

100 dba 7

RACINE, WI MADE IN U.S.A.

TEXTRON TURF CARE AND SPECIALTY PRODUCTS

62281 1601

SPECIFICATIONS 2

GB-7

2.4 TRACTION AND DIFFERENTIAL ______________________________________________

Transport Tires .................11 x 4 pneumatic bidirectional

Reel Drive ........................7 Rib Micro V Belt

Traction Drive ...................Synchronous polyurethane belts

with Kevlar cord

Traction Reduction Ratio ..21.8:1

Reel Reduction Ratio .......1.67:1

Traction Clutch..................Cog type

Drive Clutch......................Disc pressure plate type

Travel speed .....................3.2 mph (5.14 km/h)

@3000RPM

Differential ........................Full automotive type, housed in

traction drum

Rear Drive Drum ..............Machined aluminum alloy

2 Sections:

62281..........................7-3/4 (O.D.) x 9.10 in.

(197 x 278 mm)

62282 and 62283........7-3/4 (O.D.) x 10.97 in.

(197 x 278 mm)

62284 and 62285........7-3/4 (O.D.) x 13.25 in.

(197 x 278 mm)

2.5 WEIGHTS_________________________________________________________________

Weights: Lbs. (kg)

Weight with catcher, front roller, kickstand and weight bars

62281 ............................................................ 210 (95)

62282 ............................................................ 223 (101)

62283 ............................................................ 222 (100)

62284 ............................................................ 272 (123)

62285 ............................................................ 272 (123)

2.6 ACCESSORIES & SUPPORT LITERATURE _____________________________________

Contact your area Textron Turf Care And Specialty Products Dealer for a complete listing of accessories and

attachments.

Accessories

Lapping Compound (180 grit) ................................... 554598

Orange Touch-up Paint (12 oz. spray)....................... 554598

Guide Wheel ............................................................... 68612

18 in. Grass Catcher ................................................... 68122

22 in. Grass Catcher ................................................... 68123

26 in. Grass Catcher ................................................... 68124

22 in. Push Brush........................................................ 68611

22 in. Front Roller Brush ............................................. 68610

18 in. Turf Groomer ..................................................... 68624

22 in. Turf Groomer ..................................................... 68605

26 in. Turf Groomer ..................................................... 68625

Solid Rollers

18 in. with Scraper ...................................................... 68626

22 in. with Scraper ...................................................... 68530

26 in. with Scraper ...................................................... 68627

Grooved Rollers

18 in. Machined Steel ..................................................68616

22 in. Assembled Disc .................................................68527

22 in. Machined Aluminum...........................................68614

22 in. Machined Steel ..................................................68613

26 in. Machined Aluminum...........................................68617

26 in. Machined Steel ..................................................68628

Support Literature

Safety & Operation Manual......................................2811175

Parts & Maintenance Manual...................................2811174

Operator Training Video

Service & Repair Manual

CAUTION: Use of other than Textron Turf Care And Specialty Products authorized parts and accessories may

cause personal injury or damage to the equipment and will void the warranty.

3 ADJUSTMENTS

GB-8

3 ADJUSTMENTS

3.1 GENERAL________________________________________________________________

1. Adjustments and maintenance should always be per-

formed by a qualified technician. If proper adjustment

cannot be made, contact an authorized Textron Turf

Care And Specialty Products Dealer.

2. Replace, do not adjust, worn or damaged

components.

3. Long hair, jewelry or loose fitting clothing may get

tangled in moving parts.

4. Do not change governor settings or overspeed the

engine.

5. A lifting hook has been provided between the

engine and the clutch mechanism so the mower can

be safely hoisted onto a workbench.

3.2 REEL TO BEDKNIFE _______________________________________________________

(Pre-adjustment Check)

1. Check the reel bearings for end play or radial play. If

there is any abnormal movement of the reel, up and

down or side to side, adjust or replace components

as needed.

2. Inspect the reel blades and bedknife to insure good

sharp edges without bends or nicks.

a. The cutting edges of the reel blades and bed-

knife must be sharp, free of burrs and show no

signs of rounding off.

b. The bedknife and bedknife backing must be

securely tightened. The bedknife must be

straight and sharp.

c. A flat surface of at least 1/32 in. (0.8 mm)

minimum must be maintained on the front face of

the bedknife. Use a standard flat file to dress the

bedknife.

3. If wear or damage is beyond the point where the

reel or bedknife can be corrected by the lapping

process, they must be reground.

4. Proper reel-to-bedknife adjustment is critical. A gap

of 0.001 to 0.003”(0.025 to 0.076 mm) must be

maintained across the entire length of the reel and

bedknife.

5. The reel must be parallel to the bedknife. An

improperly adjusted reel will lose its sharp edges

prematurely and may result in serious damage to

the reel and bedknife.

6. Grass conditions will also affect the adjustment.

a. Dry, sparse conditions will require a wider gap to

prevent heat buildup and damage to the reel and

bedknife.

b. High quality grass with a good moisture content

requires a closer gap (near zero).

Figure 3A

3.3 BEDKNIFE ADJUSTER _____________________________________________________

1. Adjuster (A) is used to increase or decrease the

spring load on the bedknife. Adjuster (B) is used to

move the bedknife to the reel or away from the reel.

2. Once the spring is totally collapsed as a result of

many adjustments, the bedknife cannot be moved.

Back-off adjuster (A) before adjusting (B).

3. For most applications, compress the spring to 1 in.,

(25 mm).

Figure 3B

WARNING

Before you adjust, clean, or repair this equipment,

always disengage all drives, engage parking brake

and stop engine to prevent serious injury.

Whenever performing maintenance other than

carburetor adjustments, remove the spark plug wire

and place the wire away from the plug to prevent

accidental starting and bodily injury.

! !

CAUTION: Be careful to prevent entrapment

of the hands and fingers between moving and

fixed components of the machine

CAUTION: To prevent personal injury and

damage to the cutting edges, handle the reel

with extreme care.

°1/32”

(0.8 mm)

ADJUSTMENTS 3

GB-9

3.4 BEDKNIFE _______________________________________________________________

1. Read Section 5.2 before making the adjustment.

2. Start adjustment at the leading edge of the reel,

followed by the trailing end. The leading end of the

reel blade is the end that passes over the bedknife

first during normal rotation.

Figure 3C

3. Turn adjuster (B) clockwise to bring the bedknife

closer to the reel or counterclockwise to back the

bedknife away from the reel.

a. Slide a feeler gauge or shim stock .001 -.003 in.,

(.025 - .075 mm) between the reel blade and the

bedknife. Do not turn the reel.

b. Adjust the trailing end of the reel in the same

manner, then recheck the adjustment at the

leading end.

c. When the reel and bedknife are properly

adjuster, the reel will spin freely and will cut a

piece of newspaper along the full length of the

reel when the paper is held at 90°to the

bedknife.

3.5 BRAKE __________________________________________________________________

A properly adjusted brake requires 10 lbs. pull at top of

brake lever to engage and must have 1.50”(38 mm)

center to center when released.

1. Minor adjustments are made at the handle. Loosen

nut (H), turn nut (J) to adjust the brake cable, then

tighten nut (H).

2. If adjustments cannot be made at the handle,

remove the transport wheel and make the

adjustment at the brake band.

3. Loosen screw (K) and pull cable to obtain desired

brake tension. Tighten screw (K). Readjust (H) and

(J).

Figure 3D

CAUTION: Handle the reel with extreme care

to prevent personal injury and damage to the

cutting edges.

Rotation

Leading Edge

HOOP HANDLE

T-HANDLE

BRAKE BAND

1.50”

(38 mm)

3 ADJUSTMENTS

GB-10

3.6 CUTTING HEIGHT _________________________________________________________

Note: Make sure the bedknife is properly adjusted before

setting the cutting height. (See Section 3.4)

1. Push kickstand down and tip mower back on it’s han-

dle. Do not leave the mower tipped back for an

extended length of time or oil may migrate into the

combustion chamber.

2. Loosen nuts (M) on both sides just enough to allow

knob (L) to raise the front roller or Turf Groomer.

Raise both sides an equal amount.

3. Set gauge screw (P) to the desired cutting height

(O). Measure from the gauge bar (N) to the

underside of the screw head (P) then tighten wing

nut to lock the adjustment.

4. Place gauge bar between front roller and traction

roller, near the outer end of the rollers.

5. Slide screw head over bedknife (Q) and adjust knob

(L) so roller just contacts the gauge bar. Tighten nut

(M).

6. Repeat Steps 4 and 5 on the opposite end of the

reel then tighten nuts (M). Recheck and readjust the

cutting height if necessary.

Figure 3E

3.7 BELT ADJUSTMENT _______________________________________________________

1. Belt (A) is tensioned by a spring loaded idler pulley

(F). No adjustment is necessary.

2. To adjust belt (B) or (C), loosely assemble 5/16-18 x

3-1/4”hex head screw (K) through tension bracket

(P), bearing bracket and 5/16-18 hex nut (N).

Assemble 5/16-18 x 1”hex head screw (L) and 5/

16-18 hex nut (N) to bottom of bearing bracket (G).

Loosen nuts (E).

a. Place bedknife gauge bar (H) on top of roller and

under screw (L). Tighten screw (L) until belt (B)

deflects 1/10”(2.5 mm) with 12.2 ~ 15.2 lb (5.5 ~

7.4 kg) load applied at midshipman.

b. Tighten screw (K) until belt (C) deflects 9/64”(3.5

mm) with 3.5 ~ 6.3 lb (1.59 ~ 2.86 kg) load

applied at midshipman.

c. Tighten nuts (E) and remove 5/16-18 x 1”screw

(L) and lower nut (N)

Note: 5/16-18 x 3-1/4”screw (K) and upper nut (N)

can be left in place after the adjustment procedure

is complete without affecting operation.

3. Place hardware (L and N) in a safe place for future

adjustments. Figure 3F

OPQ

CAUTION: To prevent permanent damage to

the belt, do not twist, fold, bend or overtighten

the belt.

Ce manuel convient aux modèles suivants

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