Interroll SH 1100 Manuel utilisateur

INSPIRED BY EFFICIENCY

Installation and Operating Instructions

Interroll Module belt conveyor - straight

SH 1100

Rated width 405 mm (S), 710 mm (M), 862 mm (L)

Version 1.0 (06/2022) en

Translation of original operating instructions

Manufacturer's address

Interroll Trommelmotoren GmbH

Center of Excellence Hygienic Solutions

Opelstraße 3

41836 Hueckelhoven/Baal (Germany)

www.interroll.com

Interroll Service

Our Service Team will gladly provide advice in case of questions or problems:

Hotline: +49 (0) 2193 - 23 222

E-mail: [email protected]

Contents

We strive for the information presented to be correct, up to date and complete. We have

carefully developed the contents of this document. Nevertheless, errors and changes are

expressly subject to change.

Texts, images, graphics and the like as well as their arrangement are protected by

of any part or the entire content of the document in any form is prohibited. This

document is intended exclusively for information purposes and for intended use and does

not authorize replicating the respective products. All signs contained in this document

(registered trademarks, such as logos and business designations) are the property of

Interroll Trommelmotoren GmbH or third parties and may not be used, copied or

distributed without prior written consent.

Interroll T. Nr. 1131893

Version 1.0 (06/2022) en

Translation of original operating instructions

Interroll Module belt conveyor SH 1100

Version 1.0 (06/2022) en

Translation of original operating instructions

Table of contents

Introduction............................................................................................................................ 6

Notes about working with the installation and operating instructions...................................... 6

Contents of these installation and operating instructions ...................................................... 6

Integrated part of the product ...................................................................................................... 6

Installation and operating instructions are part of the module............................................ 6

Warning notices in this document........................................................................................................ 7

Symbols....................................................................................................................................................... 7

Safety ..................................................................................................................................... 8

State of the art ......................................................................................................................................... 8

Intended use .............................................................................................................................................. 8

Field of use.......................................................................................................................................... 8

Changes to the module ................................................................................................................... 8

Unintended use......................................................................................................................................... 9

Personnel qualification ............................................................................................................................ 9

Operators............................................................................................................................................ 9

Service personnel.............................................................................................................................. 9

Electricians........................................................................................................................................... 9

Personal protective equipment ............................................................................................................. 10

Dangers ...................................................................................................................................................... 11

Safety devices.................................................................................................................................... 11

Heat ...................................................................................................................................................... 11

Electricity.............................................................................................................................................. 11

Rotating parts..................................................................................................................................... 11

Parts lying around or falling off .................................................................................................... 11

Risk of injury due to faults during operation.............................................................................. 11

Insufficient hygiene............................................................................................................................ 11

Maintenance intervals............................................................................................................................. 11

Interfaces to other devices .................................................................................................................... 12

Operating modes..................................................................................................................................... 12

Normal mode..................................................................................................................................... 12

Special mode...................................................................................................................................... 12

Product identification ........................................................................................................... 13

Module belt conveyor - straight (SH 1100)...................................................................................... 13

Components........................................................................................................................................ 13

Property ............................................................................................................................................... 14

Technical data .................................................................................................................................... 15

Scope of supply........................................................................................................................................ 17

Nameplate................................................................................................................................................. 17

Transport and storage .......................................................................................................... 18

Transport..................................................................................................................................................... 18

After the delivery .............................................................................................................................. 18

Storage....................................................................................................................................................... 18

Interroll Module belt conveyor SH 1100

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Installation ............................................................................................................................. 19

To be observed during installation...................................................................................................... 19

Electrical installation ......................................................................................................................... 19

Torque................................................................................................................................................... 20

Grounding........................................................................................................................................... 20

Orientation.......................................................................................................................................... 20

Connection.......................................................................................................................................... 20

Anchoring............................................................................................................................................ 20

Integration into complete system .................................................................................................. 20

Installing supports .................................................................................................................................... 21

Integrating the module in a complete system................................................................................... 22

Installing the universal support............................................................................................................. 23

Installing the side guide.......................................................................................................................... 25

Installing the photo cell and reflector................................................................................................. 26

Installing the photo cell.................................................................................................................... 27

Installing the reflector....................................................................................................................... 28

Connecting the modules......................................................................................................................... 29

Straight roller conveyor - straight module belt conveyor (80) ............................................. 30

Roller curve - straight module belt conveyor (80).................................................................... 31

Straight module belt conveyor (50) - roller curve.................................................................... 32

Straight module belt conveyor (50) - straight roller conveyor ............................................. 33

Straight module belt conveyor (50) - straight module belt conveyor (50)........................ 34

Straight module belt conveyor (80) - straight module belt conveyor (50)........................ 35

Module belt curve - front straight module belt conveyor (50) ............................................. 36

Straight module belt conveyor (50) - lateral diverter............................................................. 37

Lateral diverter - straight module belt conveyor (80) ............................................................. 38

Straight module belt conveyor (80) - front diverter ................................................................ 40

Front diverter - straight module belt conveyor (50) ................................................................ 41

Straight module belt conveyor (50) - transfer module ........................................................... 42

Initial startup and operation................................................................................................ 43

Initial startup.............................................................................................................................................. 43

Operation .................................................................................................................................................. 44

Before every operation start.......................................................................................................... 44

During operation............................................................................................................................... 44

Procedure in case of accident or fault ........................................................................................ 44

Cleaning................................................................................................................................. 45

Preparation for cleaning by hand....................................................................................................... 46

Manual cleaning....................................................................................................................................... 46

Resistance................................................................................................................................................... 48

Maintenance and repair ...................................................................................................... 49

Observe the following for maintenance and repair ...................................................................... 49

Maintenance intervals............................................................................................................................. 50

Maintenance and inspection list........................................................................................................... 50

Preparatory and follow-up maintenance work ............................................................................... 51

Removing/installing cover plates at return axles...................................................................... 52

Removing/installing contact guard and covers at center drive station.............................. 53

Interroll Module belt conveyor SH 1100

Table of contents

Version 1.0 (06/2022) en

Translation of original operating instructions

Removing/installing head drive cable connection cover........................................................ 54

Removing/installing center drive cable connection cover...................................................... 54

Removing/installing drum motor end plate................................................................................ 55

Removing/installing front side idler axle end plate ................................................................. 56

Replacing the module conveyor........................................................................................................... 57

Replacing the module conveyor (head drive)............................................................................ 57

Replacing the module conveyor (center drive).......................................................................... 58

Replacing rollers/axles............................................................................................................................ 59

Replacing the center drive station ................................................................................................ 60

Replacing the drum motor (head drive)...................................................................................... 62

Removing/installing holder from/on the drum motor (head drive) ..................................... 63

Removing/installing drum motor (center drive)......................................................................... 64

Replace the sprockets....................................................................................................................... 66

Replacing the return axle................................................................................................................ 67

Replacing the front idler axle......................................................................................................... 68

Replacing sliding guides ......................................................................................................................... 69

Replacing the photo cell and reflector............................................................................................... 71

Replacing the photo cell.................................................................................................................. 71

Replacing the reflector..................................................................................................................... 72

Troubleshooting..................................................................................................................... 73

In case of a fault....................................................................................................................................... 73

Troubleshooting ........................................................................................................................................ 73

Spare and wear parts .......................................................................................................... 75

Ordering information.............................................................................................................................. 75

SH 1100 with head drive...................................................................................................................... 76

Spare parts drawing of SH 1100 with head drive ................................................................. 76

Spare parts list of SH 1100 with head drive ............................................................................ 77

SH 1100 with center drive.................................................................................................................... 79

Spare parts drawing of SH 1100 with center drive ............................................................... 79

Spare parts list of SH 1100 with center drive.......................................................................... 80

Decommissioning and disposal .......................................................................................... 81

Environmental protection regulations................................................................................................. 81

Declaration of incorporation ............................................................................................... 82

Declaration of incorporation ............................................................................................... 84

Appendix ............................................................................................................................... 86

Warranty for Interroll module belt conveyors ................................................................................. 86

Restrictions........................................................................................................................................... 86

Exceptions............................................................................................................................................ 86

Interroll Service......................................................................................................................................... 86

Interroll Module belt conveyor SH 1100

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Introduction

Notes about working with the installation and operating instructions

The Interroll Modulbandförderer - gerade product is generally referred to as "module" in this

document.

Contents of these

installation and operating

instructions

These installation and operating instructions contain important notes and information about the

various operating phases of the module:

• Transport, assembly and startup

• Safe operation, required maintenance tasks, removal of any faults

• Spare parts, supplementary accessories

Integrated part of the

product

The installation and operating instructions describe the module at the time of its initial delivery

after manufacturing.

In addition to these installation and operating instructions, special contractual agreements and

technical documents apply to special versions of the module and its additional equipment.

Installation and operating

instructions are part of the

module

4To ensure trouble-free and safe operation, as well as the settlement of possible warranty

claims, always read these installation and operating instructions first and observe all

information contained herein.

4Keep the installation and operating instructions close to the module.

4Pass the installation and operating instructions on to any subsequent operator or occupant.

Interroll does not accept any liability for faults or defects due to non-observance of these

installation and operating instructions.

4If you have any questions after reading the installation and operating instructions, please

contact Interroll customer service. Contact persons near you can be found on the Internet

under: www.interroll.com/contact.

Interroll Module belt conveyor SH 1100

Introduction

Version 1.0 (06/2022) en

Translation of original operating instructions

Warning notices in this document

The warning notices refer to risks which may arise while using the module. They are available in

four danger levels identified by the signal word:

Signal word Meaning

DANGER Identifies a danger with high risk that will result in death or serious injury if

it is not avoided.

WARNING Identifies a danger with medium risk that could result in death or serious

injury if it is not avoided.

CAUTION Identifies a danger with low risk that may result in minor or medium injury

if it is not avoided.

NOTICE Identifies a danger that results in property damages.

Symbols

This symbol marks useful and important information.

Requirement:

RThis symbol represents a prerequisite to be met prior to installation and maintenance work.

4This symbol marks the steps to be carried out.

Interroll Module belt conveyor SH 1100

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Safety

State of the art

The module has been built to comply with the state of the art. Nevertheless, users may encounter

hazards during its use.

Disregarding the notices in these installation and operating instructions may lead to life-

threatening injuries!

4Carefully read the installation and operating instructions and follow their content.

4Observe local accident prevention regulations and general safety regulations that apply in

the area of use.

Intended use

The module may only be used for industrial applications and in an industrial environment to

convey belt conveyor-ready goods, such as all types of boxes, packaged food or beverage units.

The module is an incomplete machine and must be integrated into a complete system prior to

operation.

Field of use The module is dimensioned only for a certain field of use and may not be operated outside of

these specific limits. For additional information, see the chapter "Technical Data".

Any other use is considered inappropriate. Deviating operating conditions require additional

clarifications, a special release of the module and new contractual agreements.

Changes to the module Any modifications that affect the safety are not permitted.

Interroll Module belt conveyor SH 1100

Safety

Version 1.0 (06/2022) en

Translation of original operating instructions

Unintended use

Any use beyond the intended use is considered inappropriate or, if required, must be authorized

by Interroll Trommelmotoren GmbH. Setup and operation in explosive atmospheres is prohibited.

The use in a medical-pharmaceutical area requires the approval from Interroll.

The transport of persons is prohibited.

The transport of hazardous or damaging goods is prohibited.

The transport of hot or hygroscopic goods is prohibited.

Installation in unprotected rooms exposed to the weather or in areas where the technology

deteriorates and can fail due to the prevailing climatic conditions is considered inappropriate

use.

Use of the module is not intended for private end customers! Use in a residential area is

prohibited without additional assessment and without the use of EMC protective measures that

have been adapted accordingly!

Personnel qualification

Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers.

4Authorize only qualified personnel to perform the activities described in these instructions.

4The operating company must ensure that personnel follow locally applicable regulations and

rules about safety and hazards while working.

The following target groups are addressed in these instructions:

Operators Operators have been instructed in the operation and cleaning of the module and follow the

safety guidelines.

Service personnel The service personnel features a technical training and performs the maintenance and repair

tasks.

Electricians Persons working on electrical installations must have pertinent technical training.

Interroll Module belt conveyor SH 1100

Safety

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Personal protective equipment

4For all work, such as assembly, maintenance and cleaning tasks, wear personal protective

equipment that is suitable and appropriate for the hazard situation.

Close-fitting work clothing

Protective gloves

Safety shoes

Hard hat

Hearing protection

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