Interroll DL Series Manuel utilisateur

INSPIRED BY EFFICIENCY

User Manual

Interroll Drum motor

DL series

Manufacturer

Interroll Trommelmotoren GmbH Interroll Corporation

Opelstr. 3 3000 Corporate Drive

41836 Hueckelhoven/Baal Wilmington, NC 28405

Germany USA

Tel. +49 2433 44 610 Tel. +1 910 799-1100

www.interroll.com www.interroll.com

Interroll (Suzhou) Co. Ltd. Interroll Logistica Ltda.

No.16 Huipu Road Av. Vicenzo Granguelli, 856

Suzhou Industrial Park, Jiangsu Galpao Industrial N. 05

Province 215126, Suzhou 13916- 058 Jaguariuna SP

China Brazil

www.interroll-group.cn www.interroll.com

Interroll Canada Ltd.

1201 Gorham Street

Newmarket, ON L3Y 8Y2

Canada

www.interroll.com

Contents

We strive for the information presented to be correct, up to date and complete. We have carefully worked out the

contents of this document. However, we assume no liability for the information. We expressly deny any liability for

damages or consequential damages that are connected in any form with the use of this document. We reserve the

right to change the documented products and product information at any time.

Texts, images, graphics and the like as well as their arrangement are protected by copyright and other protection

laws. Reproduction, modication, transfer or publication of any part or the entire content of the document in any

form is prohibited. This document is intended exclusively for information purposes and for intended use and does not

authorize replicating the respective products. All signs contained in this document (registered trademarks, such as

logos and business designations) are the property of Interroll Trommelmotoren GmbH or third parties and may not be

used, copied or distributed without prior written consent.

Version 1.2 (08/2022) en

Translation of original operating instructions 3 of 64

Table of Contents

1 Information about the manual 6

2 Safety 7

2.1 State of the art...........................................................................................................................................................................7

2.2 Intended use................................................................................................................................................................................7

2.3 Unintended use...........................................................................................................................................................................7

2.4 Personnelqualication..............................................................................................................................................................7

2.5 Dangers........................................................................................................................................................................................8

2.6 Interfaces to other devices......................................................................................................................................................9

3 General technical information 10

3.1 Product description................................................................................................................................................................. 10

3.1.1 Options................................................................................................................................................................ 10

3.2 Dimensions of DL series drum motor................................................................................................................................. 10

3.3 Technical data.......................................................................................................................................................................... 12

3.4 Productidentication............................................................................................................................................................. 12

3.5 Thermal protection................................................................................................................................................................. 13

4 Product information of DL series asynchronous 1-phase 14

4.1 Type plate of DL series asynchronous 1-phase.............................................................................................................. 14

4.2 Electrical data for DL series asynchronous 1-phase ..................................................................................................... 16

4.2.1 DL 0080 asynchronous 1-phase................................................................................................................... 16

4.2.2 DL 0113 asynchronous 1-phase................................................................................................................... 17

4.3 Connection diagrams of DL series asynchronous 1-phase ......................................................................................... 17

4.3.1 Cable connections............................................................................................................................................. 17

4.3.2 Connections in the terminal box ................................................................................................................... 18

5 Product information of DL series asynchronous 3-phase 19

5.1 Type plate of DL series asynchronous 3-phase.............................................................................................................. 19

5.2 Electrical data for DL series asynchronous 3-phase ..................................................................................................... 21

5.2.1 DL 0080 asynchronous 3-phase................................................................................................................... 21

5.2.2 DL 0113 asynchronous 3-phase................................................................................................................... 22

5.3 Connection diagrams of DM series asynchronous 3-phase ....................................................................................... 23

5.3.1 Cable connections............................................................................................................................................. 23

5.3.2 Connections in the terminal box ................................................................................................................... 25

6 Options and accessories 26

6.1 Asynchronous drum motors with frequency inverters .................................................................................................. 26

6.1.1 Torque depends on input frequency............................................................................................................ 26

6.1.2 Frequency inverter parameters..................................................................................................................... 26

7 Transport and storage 28

7.1 Transport ................................................................................................................................................................................... 28

7.2 Storage...................................................................................................................................................................................... 29

4 of 64

Version 1.2 (08/2022) en

Translation of original operating instructions

Table of Contents

8 Assembly and installation 30

8.1 Warning notices concerning the installation ................................................................................................................... 30

8.2 Installing the drum motor ..................................................................................................................................................... 30

8.2.1 Positioning the drum motor............................................................................................................................. 30

8.2.2 Installing the motor with mounting brackets.............................................................................................. 31

8.3 Belt assembly ........................................................................................................................................................................... 33

8.3.1 Belt adjustment................................................................................................................................................... 33

8.3.2 Tensioning the belt ............................................................................................................................................ 34

8.4 Belt tension ............................................................................................................................................................................... 35

8.4.1 Belt elongation................................................................................................................................................... 35

8.4.2 Measuring the belt elongation ...................................................................................................................... 36

8.4.3 Calculating the belt elongation..................................................................................................................... 37

8.5 Drum coating ........................................................................................................................................................................... 38

8.6 Sprockets .................................................................................................................................................................................. 38

8.7 Warning notices concerning the electrical installation ................................................................................................. 38

8.8 Electrical connection of the drum motor .......................................................................................................................... 39

8.8.1 Connecting the drum motor – with a cable .............................................................................................. 39

8.8.2 Connecting the drum motor – with a terminal box................................................................................. 39

8.8.3 Single-phase motor .......................................................................................................................................... 39

8.8.4 External motor protection............................................................................................................................... 39

8.8.5 Integrated thermal protection ....................................................................................................................... 40

8.8.6 Frequency inverter............................................................................................................................................ 40

9 Initial startup and operation 42

9.1 Initial startup ............................................................................................................................................................................ 42

9.1.1 Checks before the initial startup................................................................................................................... 42

9.2 Operation................................................................................................................................................................................. 42

9.2.1 Checks before every startup.......................................................................................................................... 43

9.3 Procedure in case of accident or fault.............................................................................................................................. 43

10 Maintenance and cleaning 44

10.1 Warning notices concerning maintenance and cleaning............................................................................................. 44

10.2 Preparation for maintenance and cleaning by hand....................................................................................................44

10.3 Maintenance ............................................................................................................................................................................ 44

10.3.1 Checking the drum motor............................................................................................................................... 44

10.3.2 Relubricating the drum motor........................................................................................................................ 44

10.3.3 Maintaining drum motors with optional, relubricating IP66 seals....................................................... 45

10.4 Oil change at drum motor................................................................................................................................................... 45

10.5 Cleaning.................................................................................................................................................................................... 45

10.5.1 Cleaning the drum motor with pressure washer...................................................................................... 46

Version 1.2 (08/2022) en

Translation of original operating instructions 5 of 64

Table of Contents

10.5.2 Hygienic cleaning.............................................................................................................................................. 47

11 Troubleshooting 48

12 Decommissioning and disposal 55

12.1 Shutdown.................................................................................................................................................................................. 55

12.2 Disposal..................................................................................................................................................................................... 55

13 Appendix 56

13.1 List of abbreviations............................................................................................................................................................... 56

13.2 Translation of the original Declaration of Conformity (CE)......................................................................................... 59

13.3 Translation of the original Declaration of Conformity (UKCA) .................................................................................. 60

6 of 64

Version 1.2 (08/2022) en

Translation of original operating instructions

Information about the manual

1 Information about the manual

In this instruction manual, the following drum motor types are described:

• DL series

Contents

This instruction manual contains important notes and information about the various operating phases of the drum

motor:

The instruction manual describes the drum motor as it is delivered by Interroll.

In addition to this instruction manual, special contractual agreements and technical documents apply to special

versions.

The instruction manual is part of the product

• Fortrouble-free,safeoperationandwarrantyclaims,readtheinstructionmanualrstandfollowtheinstructions.

• Keep the instruction manual close to the drum motor.

• Pass the instruction manual on to any subsequent operator or occupant.

• NOTICE! The manufacturer does not accept any liability for faults or defects due to non-observance of this

instruction manual.

• If you still have questions after reading the instruction manual, please contact Interroll customer service. Contact

persons close to you can be found on the Internet under www.interroll.com.

Version 1.2 (08/2022) en

Translation of original operating instructions 7 of 64

Safety

2 Safety

2.1 State of the art

The conveyor is designed according to the state of the art and is reliable in operation, once distributed. However, risks

may still arise.

Disregarding the notices in this manual may lead to serious injury.

• Carefully read the manual and follow its content.

• Observe local accident prevention regulations and general safety regulations that apply in the area of use.

2.2 Intended use

The drum motor is intended for use in industrial environments, supermarkets and airports and is used for transporting

general cargo, such as parts, cardboard boxes or boxes, as well as transporting bulk material such as granular

material,powderandotheruidmaterials.Thedrummotormustbeintegratedintoaconveyormoduleorconveyor

system. Any other use is considered inappropriate.

Useofthedrummotorisonlyallowedintheareasdescribedintheproductinformationchapter.Anymodications

thataectthesafetyoftheproductarenotpermitted.

Thedrummotormayonlybeoperatedwithinthedenedoperatinglimits.

2.3 Unintended use

The drum motor must not be used for transporting people.

The drum motor is not intended for use under impact or shock loads.

The drum motor is not designed to be used under water. Such a use leads to personal or fatal injuries from

electrocution as well as the penetration of water, resulting in a short circuit or motor damage.

The drum motor may not be used in an explosive atmosphere.

The drum motor may not be used as a drive for cranes or lifting devices or for the corresponding hoist ropes, cables

or chains.

Use of the drum motor for anything other than the intended purpose is subject to approval by Interroll.

Unlessotherwisestatedinwritingand/orspeciedinaquote,Interrollanditsdealersshallassumenoliabilityfor

productdamageorfailurewhichresultfromfailuretoobservethesespecicationandrestrictions(seethechapter

„Electrical data” of the respective series).

2.4 Personnel qualication

Unqualiedpersonnelcannotrecognizerisksand,asaresult,issubjecttogreaterdangers.

• Authorizeonlyqualiedpersonneltoperformtheactivitiesdescribedintheseinstructions.

• The operating company must ensure that personnel follow locally applicable regulations and rules about safety and

hazardswhileworking.

The following target groups are addressed in these instructions:

8 of 64

Version 1.2 (08/2022) en

Translation of original operating instructions

Safety

Operators

Operators have been instructed in operating and cleaning the drum motor and follow the safety guidelines.

Service personnel

The service personnel features a technical training or has undergone training by the manufacturer and performs the

maintenance and repair tasks.

Electricians

Persons working on electrical installations must have pertinent technical training.

2.5 Dangers

The following list informs you about the various types of danger or damage that may occur while working with the

drum motor.

Bodily injury

• Maintenanceorrepairworkondrummotorsmustonlybeperformedbyauthorizedservicepersonsinaccordance

with applicable regulations.

• Beforeturningonthedrummotor,ensurethatnounauthorizedpersonsareneartheconveyor

Electricity

Performanyinstallationandmaintenancetasksonlyafterfollowingthevesafetyrules:

• Disconnect

• Secure against reactivation

• Determinede-energizedstateatallpoles

• Ground and short circuit

• Cover or block neighboring live parts

Oil

• Do not ingest the oil. The oil used may contain harmful substances. Ingestion can lead to nausea, vomiting and/or

diarrhea. If oil is ingested, immediately seek medical assistance.

• Avoid contact with skin and eyes. Prolonged or repeated contact with skin without proper cleaning can clog the

pores of the skin and lead to skin problems such as oil acne and folliculitis.

• Wipe up spilled oil as quickly as possible to avoid slippery surfaces. Ensure that oil does not reach the environment.

Properlydisposeofdirtyragsorcleaningmaterialstoavoidself-ignitionandres.

• Extinguishoilreswithfoam,sprayingwaterorwatermist,drychemicalpowderorcarbondioxide.Donot

extinguish with a water jet. Wear suitable protective clothing, incl. breathing mask.

• Observethecorrespondingcerticatesatwww.interroll.com.

Version 1.2 (08/2022) en

Translation of original operating instructions 9 of 64

Safety

Rotating parts

• Do not reach into areas between drum motor and conveyor belts or roller chains.

• Tie long hair together.

• Never wear loose clothing.

• Never wear jewelery, such as necklaces or bracelets.

Hot motor parts

• Do not touch the surface of the drum motor. It can result in burns, even under regular operating temperature.

• Install corresponding warnings on the conveyor.

Working environment

• Do not use the drum motor in explosive atmospheres.

• Remove equipment or material which is not required from the workspace.

• Wear safety shoes.

• Clearly specify and monitor the way materials are placed on the conveyor.

Faults during operation

• Regularly check the drum motor for visible damage.

• In case of fumes, unusual noise or blocked or damaged materials, stop the drum motor at once and ensure that the

RollerDrive cannot be started accidentally.

• Contactqualiedpersonnelimmediatelytondthesourceofthefault.

• During operation, do not step on the drum motor or the conveyor/the system in which it is installed.

Maintenance

• Checktheproductregularlyforvisibledamages,unusualnoiseandrmseatingofttings,screwsandnuts.An

additional maintenance is not required.

• Do not open the drum motor.

Accidental motor start

• Take care during installation, maintenance work and cleaning or in the event of a drum motor fault: The drum

motor could start up unintentionally.

2.6 Interfaces to other devices

Hazardsmayoccurwhileintegratingthedrummotorintoacompletesystem.Thesearenotpartofthismanualand

havetobeanalyzedduringthedesign,installationandstartupofthecompletesystem.

• After assembling the drum motor in a conveyor module, check the whole system for a new potential dangerous

spot before switching on the conveyor.

• Additional constructive measures may be required.

10 of 64

Version 1.2 (08/2022) en

Translation of original operating instructions

General technical information

3 General technical information

3.1 Product description

The drum motor is a completely enclosed electrical drive roller. It replaces external components such as motors and

gears, which require frequent maintenance.

Thedrummotorcanbeusedinenvironmentswithhighcoarseandnedustexposureaswellasexposedtowaterjets

and spraying water and is resistant to most aggressive ambient conditions. In harsh environments and environments

with salt water, only stainless steel motors should be used. Thanks to its protection rating of IP66 and its stainless steel

design (upon request), the drum motor is also suitable for use in the food processing and pharmaceutical industries, as

well as for applications with high hygienic demands. The drum motor can be used with or without a drum coating to

increasefrictionbetweendrummotorandconveyorbelt,orwithaprolecoatingtodriveform-tdrivenbelts.

DL series drum motors are driven by an asynchronous three-phase induction motor. That motor is available at

dierentpowerlevelsandformostinternationalsupplyvoltages.

The drum motor contains oil as lubricant and coolant which dissipates the heat via the drum shell and the conveyor

belt.

3.1.1 Options

Integrated thermal overload protection

A thermal circuit breaker integrated in the winding head protects against overheating. The switch trips if the motor

overheats. However, it must be connected to a suitable external control device that interrupts the power supply to the

motor in case of overheating.

3.2 Dimensions of DL series drum motor

Some dimensions are listed as „FW+”. FW is the abbreviation for „Face Width” (drum width). This information is

located on the type plate of the drum motor.

All length-related dimensions in the catalog and in these operating instructions comply with the requirements of DIN/

ISO 2768 (medium quality).

The recommended distance between the mounting brackets (EL) while taking into account the maximum

thermal expansion and internal tolerances is EL + 2 mm.

Table des matières

Autres manuels Interroll Équipement industriel

Interroll

Interroll PF 1100 Manuel utilisateur

Interroll

Interroll SH 1100 Manuel utilisateur

Interroll

Interroll PF 1100 Manuel utilisateur

Interroll

Interroll SH 1210 Manuel utilisateur

Interroll

Interroll Diverter SH 1500 Manuel utilisateur

Interroll

Interroll SH 1400 Manuel utilisateur

Manuels Équipement industriel populaires d'autres marques

ABB

ABB Unifix AD Manuel

Mark 7

Mark 7 Evolution Manuel utilisateur

Husky

Husky HyPET Manuel utilisateur

bora

bora PM-1800 Manuel utilisateur

Grizzly

Grizzly T32428 Manuel utilisateur

Siemens

Siemens 8MF1 Series Manuel utilisateur

ABB

ABB HT610965 Manuel utilisateur

ABB

ABB SafeLink Manuel utilisateur

Phoenix

Phoenix PHX-150 Manuel utilisateur

ABB

ABB A165-L32 Manuel utilisateur

ABB

ABB HT842936 Manuel utilisateur

Rioned

Rioned UrbanJet Manuel utilisateur

Hermetica

Hermetica 10 Series Manuel utilisateur

HORNER

HORNER OEE Solution Manuel utilisateur

Hammerhead

Hammerhead HG375 Manuel utilisateur

SCHUNK

SCHUNK VERO-S NSE-A3 138 Instructions d'utilisation

ABB

ABB HT566657 Manuel utilisateur

Webasto

Webasto GSE CAN Manuel utilisateur