Interroll PF 1100 Manuel utilisateur
Version 3.0 (June 2013)
EN - Translated from French
INSPIRED BY
EFFICIENCY
User manual
Interroll Pallet Roller Flow FIFO
PF 1100
Version 3.0 (June 2013)
EN - Translated from French
Manufacturer
Interroll Dynamic Storage
310, rue du Clair Bocage
Zone d'Activité Beaupuy 2
85000 Mouilleron le Captif
France
Tel. +33 251 37 12 32
Fax +33 157 67 99 71
www.interroll.com
Copyright for this manual
Interroll Dynamic Storage holds the copyright on this manual. The manual contains standards,
drawings, and illustrations which may not be disclosed, published, or duplicated, either fully or in
part, nor used for any other purpose than the installation referred to in this manual, without the
prior written consent of Interroll.
Pallet Flow Roller Flow FIFO
3
Version 3.0 (June 2013)
EN - Translated from French
Contents
About this manual
Remarks concerning the use of this manual................................................ 4
Warnings in this document........................................................................... 5
Additional symbols ....................................................................................... 5
Safety
General safety instructions .......................................................................... 6
Intended use ................................................................................................ 6
Unintended use............................................................................................ 6
Qualified personnel ...................................................................................... 7
Risks ............................................................................................................ 7
Product information
Product description ...................................................................................... 8
Components................................................................................................. 8
Technical characteristics of the Pallet Roller Flow FIFO ............................. 9
Transportation and storage
Transportation............................................................................................ 11
Storage ...................................................................................................... 11
Assembly and installation
Warnings concerning assembly ................................................................. 12
Assembly rules........................................................................................... 13
Lane assembly........................................................................................... 16
Step 1 - Assembly of the test bay .............................................................. 16
Step 2 – Lane test...................................................................................... 36
Step 3 - Lane assembly ............................................................................. 42
Start-up and operation
Warnings concerning operations ............................................................... 43
Checks before the initial start-up ............................................................... 44
Forklift requirements .................................................................................. 44
Loading and unloading methods................................................................ 45
Operation ................................................................................................... 46
What to do in case of an accident or failure............................................... 53
Cleaning, maintenance and repair
Cleaning..................................................................................................... 54
Remark in case of maintenance and repair ............................................... 54
Using a maintenance pallet........................................................................ 55
List of maintenance and inspection operations.......................................... 56
Troubleshooting
In the event of a failure .............................................................................. 60
Troubleshooting ......................................................................................... 61
Decommissioning and scrapping
Waste disposal........................................................................................... 63
Appendix
Identification of kits and spare parts on the modules................................. 64
Pallet Flow Roller Flow FIFO
About this manual
4Version 3.0 (June 2013)
EN - Translated from French
About this manual
Remarks concerning the use of this manual
Manual contents This manual provides remarks and important information about the various oper-
ating phases of the Pallet Roller Flow:
• Transport, assembly and start-up
• Safe operation, maintenance, troubleshooting, waste disposal
Validity of this manual This manual describes the Pallet Roller Flow as it is delivered by Interroll.
In the event of an installation involving non-standard containers or contents, specif-
ic recommendations, specific operations modes and all contractual documents are
provided along with this manual.
This manual is an integral part
of the product • To ensure safe, reliable operation and to benefit from the guarantee, before us-
ing the Pallet Roller Flow you must follow the recommendations in this manual
and the data in the order confirmation.
• Keep this manual near the Pallet Roller Flow.
• Give this manual to any operator or subsequent user of the Pallet Roller Flow.
• Interroll shall not be held responsible for damages or failures which may result
from ignoring the recommendations in this manual.
• Contact Interroll Customer Service if you have any questions after reading this
manual. The last page lists the details of the person to contact in your country.
Pallet Flow Roller Flow FIFO
About this manual 5
Version 3.0 (June 2013)
EN - Translated from French
Warnings in this document
The warnings in this document concern dangers which may arise while using the
Pallet Roller Flow. For relevant warnings see Safety, page 6, and the warnings at
the beginning of each chapter.
There are three categories of danger, indicated by the following key words:
• Danger
• Warning
• Caution
Structure of warnings
Additional symbols
This symbol displays safety instructions.
This symbol marks useful and important information.
This symbol marks the steps that have to be carried out.
Key word Meaning
Danger Indicates a hazardous situation, which, if not avoided, may
result in death or serious injury.
Warning Indicates a hazardous situation, which, if not avoided, may
result in death or serious injury.
Caution Indicates a hazardous situation, which, if not avoided, may
result in a minor or moderate injury.
Danger
Nature and source of hazard
Possible consequences of non-observance.
►Information about how to avoid the hazard.
Notice
This symbol identifies possible material damage.
►Information about how to avoid damage.
►
Pallet Flow Roller Flow FIFO
Safety
6Version 3.0 (June 2013)
EN - Translated from French
Safety
General safety instructions
The Pallet Roller Flow is designed according to the technical state of the art.
However, certain risks may still arise.
• Risks of physical injury or death to the user or bystanders
• Damage caused to the Pallet Roller Flow or to other material
Disregarding the warnings in this manual may lead to serious injury or even death.
►Always read this manual carefully and make sure you follow the safety instruc-
tions.
►Only qualified and specially trained personnel may work with the
Pallet Roller Flow .
►Always keep this manual at hand and make it accessible to all personnel.
►Always comply with the relevant national safety regulations in your company.
►Contact Interroll Customer Service if you have any questions after reading this
manual. The last page lists the details of the person to contact in your country.
Intended use
The Pallet Roller Flow is reserved exclusively for industrial use in suitable envi-
ronments. The installed lanes are intended for dynamic (gravity-based) storage
only of foreseen and previously approved isolated loads. They are reserved ex-
clusively for storing referenced or standardised containers.
Any other use is considered inappropriate.
The installation configurations must be applied. They are defined in the order con-
firmation and in this manual. All other changes concerning the components and
their location in the lane are not authorised.
To load and unload containers in the lanes, a suitable forklift must be used. This
forklift must meet all the following functions:
• inclinable upright or forks or not according to the provisions in the order confir-
mation
• upright height adapted to the rack height
Comply with the maximum loads recommended by the rack manufacturer and indi-
cated on the load plate. The content must not exceed the maximum load specified
by the container supplier or by the standards.
Unintended use
The Pallet Roller Flow may not be used to transport people, bulk products, or
small parts.
Applications which do not comply with the planned use of the Pallet Roller Flow
require prior written approval from Interroll.
Pallet Flow Roller Flow FIFO
Safety 7
Version 3.0 (June 2013)
EN - Translated from French
Qualified personnel
Qualified personnel are persons who read and understand this manual, and tak-
ing national regulations into account, can completely execute incidental work.
Only qualified and trained personnel may work with the Pallet Roller Flow taking
the following into account :
• The relevant manuals and diagrams
• The warnings and safety instructions in this manual
• The system specific regulations and requirements, see "Assembly and installa-
tion", page 12
• National or local regulations and requirements for safety and accident preven-
tion
Risks
The following list informs you about the various types of dangers or damage that
may occur when installing or working with the Pallet Roller Flow.
Personal injury ►The equipment may be used by qualified personnel only, in any of its operations
modes.
►Comply with the technical data provided in the order confirmation.
►Follow the assembly and operating instructions.
►Use suitable forklifts only.
►Check the installation and perform maintenance on a regular basis.
►Make sure that no one walks or stands underneath loads, or in the loading or
unloading zones of the dynamic storage lane. Take all necessary precautions
to prevent the presence of personnel within the lanes.
►Make sure that the loading / unloading rows include sufficient lighting so as not
to hinder handling operations.
Risk of injury : do not walk on the side profiles of the modules, or on the rollers with-
out using a safety harness.
Rotating parts ►Wear suitable work clothes and Personal Protection Equipment (safety shoes,
gloves, etc.)
►Tie up long hair or wear a cap.
►Remove jewellery such as necklaces or bracelets.
►Do not walk on the rollers.
►Only maintenance personnel is authorised to enter the lanes, and only in com-
pliance with current safety standards.
Pallet Flow Roller Flow FIFO
Product information
8Version 3.0 (June 2013)
EN - Translated from French
Product information
Product description
The Pallet Roller Flow is a dynamic storage system for heavy loads. It ensures
the controlled descent of pallets.
Speed controllers control the descent of loads at a constant speed.
On the unloading site, the separator isolates the pallet from the pressure of the
accumulated line of pallets.
Components
(1) Separator flap
(2) Side profile
(3) Handling rollers
(4) Separator stop
(5) Speed controller
(6) Cross-tie
(7) Pallet guide
(8) Loading plate
(9) Loading module
(10) Module riser
(11) Intermediate module
(12) Unloading module
(13) Lane end stop
(14) "Time plus" retarder
Pallet Flow Roller Flow FIFO
Product information 9
Version 3.0 (June 2013)
EN - Translated from French
Technical characteristics of the Pallet Roller Flow FIFO
Gravity-based system
Atmospheric conditions
Load 60 to 1250 kg per pallet
Regulated speed 0.3 m/sec from 60 to 1250 kg
Maximum instantaneous speed 0.6m/sec from loading to separation
Maximum deceleration 1 m/sec.2
Slope Specified in the order confirmation
Generally recommended slope: 4 %
Types of pallets handled by the
Interroll system
• Standardised EUR EPAL pallet 800
mm x 1200 mm (W X D),
see "Intended use", page 6
• Standardised EUR EPAL pallet 1000
mm x 1200 mm (W X D)
• Standardised GKN CHEP pallet 1000
mm x 1200 mm (W X D)
• Other containers: please contact
Interroll.
Forklifts Specified in the order confirmation
Ambient tem-
perature
during
operation
-30 °C to +40 °C
during assembly -30 °C to +40 °C
for transportation
and storage
- 30 °C to +80 °C
Humidity Up to max. 90%, without condensation
Pallet Flow Roller Flow FIFO
Product information
10 Version 3.0 (June 2013)
EN - Translated from French
Load contents The contents of the loads and their containers must not:
• Oxidise
• Corrode
• Decompose
• Block the lane's components
• Pollute steel or plastic components
• Prevent correct operation of any mechanisms
The Pallet Roller Flow must not be used in direct contact with food products.
Environment The Pallet Roller Flow is not suitable for use in an
environment presenting the following risks:
• Oxidisation (either atmospheric or via chemical attacks)
• Projection
• Decomposition
• Vibration
• Explosion
• Radioactive radiation
• Electromagnetic radiation
Exceptions are possible: please contact Interroll.
Autres manuels pour PF 1100
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Table des matières
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