INOXPA PHARMAVALVE Guide d'installation et d'utilisation

NST

LLATION, S

c/Te

Tel.:

(

Fax.:

Email:

RVIC

TRU

NOXPA

ers, 54

17820 B

irona (

(

34) 972

(34) 972

inoxpa

ww.inox

E AN

TION

ALV

S.A.

ptdo. 17

nyoles

pain)

- 57 52

- 57 55

inoxpa.c

a.com

ORIG

MAI

NAL MA

TENA

UAL’S

RANSLA

10.320.

ED.

ION

30.01EN

2009/09

EC DECLARATION OF CONFORMITY

(In accordance with Directive 98/37/EC, annex II, part A)

We, the manufacturer: INOXPA, S.A.

c/ Telers, 54

17820 Banyoles (Girona) - SPAIN

Hereby declare that the products

VALVE PHARMAVALVE 2009

Name Type

Year of

Manufacture

conform with the provisions of the Council Directives:

Machine Directive 98/37/EC, and comply with the essential requirements of said

Directive and the harmonised standards:

UNE-EN ISO 12100-1/2:2003

UNE-EN 953:1997

UNE-EN 563/A1/AC:2000

Pressure equipment directive 97/23/EC, the stated equipment has been designed

and manufactured in accordance with the requirements of this Directive.

Max working pressure: DN 6 / ¼” a DN 80 / 3” = 7 bar

Diameter: DN 25

Equipment category: SEP = Sound Engineering Practice, determined according to Article 3, Section

1.3.a, first paragraph, annex II, table 6

This material should not have the CE marking.

Diameter: DN 25 < X< or = DN 100

Equipment category: Category I, determined according to Article 3, Section 1.3.a, first paragraph,

annex II, table 6

This material MUST have the CE marking.

Conformity Evaluation Module: Module A

In conformity with Regulation (CE) No. 1935/2004 on materials and objects intended to come into

contact with foodstuffs (repealing 89/109/EEC), in accordance with which the materials in contact with

the product do not transfer its constituents to the foodstuffs in quantities large enough to put human

health at risk.

Declaration of Incorporation (Directive 98/37/EC, annex II, part B):

The aforementioned equipment shall not be commissioned until the machine in

which they will be incorporated has been declared as being in conformity with the

Machine Directive.

Banyoles, September 2009

ED. 2009/09 / 3

1.Safety

1.1. INSTRUCTION MANUAL

This manual contains basic instructions which should be fulfilled during the installation, starting and maintenance.

The contents published in the instruction manual is based on updated information.

INOXPA reserves the right to modify this instruction manual without prior notice.

1.2. START-UP INSTRUCTIONS

This instruction manual contains vital and useful information to correctly handle and maintain your valve.

Not only should the safety instructions indicated in this chapter be observed and fulfilled, but so should the special measures

and recommendations included in the other chapters of this manual. These instructions should be kept in a safe location near

the installation.

1.3. SAFETY

1.3.1. Warning symbols.

Danger for persons in general

Danger of injury caused by rotating

equipment parts.

Electrical danger

Danger! Caustic or corrosive agents.

Danger! Suspended loads

Danger to the correct operation of the

equipment.

Commitment to safety at the workplace.

Protective goggles requirement.

1.4. GENERAL SAFETY INSTRUCTIONS

Read the instruction manual carefully before installing and starting up the valve. Contact INOXPA in

case of doubt.

1.4.1. During the installation.

The

Technical Specifications

of Chapter 8 should always be observed.

The installation and use of the valve should always be carried out in accordance with applicable

regulations regarding health and safety.

Before starting up the valve, confirm that the assembly is correct and that the shaft is perfectly

aligned. Incorrect alignment and/or excessive force in securing the valve may cause serious

mechanical problems in the valve. Check that the diaphragm has been correctly assembled, as

incorrect assembly may cause serious damage to the valve.

1.4.2. During operation.

The

Technical Specifications

of Chapter 8 should always be observed. Never exceed the specified limits.

NEVER touch the valve and/or pipes that are in contact with the liquid during operation. If working

with hot fluids, there is a risk of burns.

4 ED. 2009/09 /

The valve contains parts operating with linear movement. Do not place your hands or fingers in the

valve shut-off area. This may cause serious injuries.

1.4.3. During maintenance

The

Technical Specifications

of Chapter 8 should always be observed.

NEVER disassemble the valve until the pipes have been drained. Bear in mind that the liquid in the

pipe may be dangerous or extremely hot. Consult the regulations in effect in each country in these

cases.

Do not leave parts loose on the floor.

All electrical work should be carried out by authorized personnel.

1.4.4. In compliance with the instructions.

Any non-compliance with the instructions may result in a risk for the operators, the environment and the machine, and may

result in the loss of your right to claim damages.

This non-compliance may result in the following risks:

•Failure of important functions of the machines/plant.

•Failure of specific maintenance and repair procedures.

•Possibility of electric, mechanical and chemical risks.

•Danger to the environment due to the release of harmful substances.

1.5. GUARANTEE

Any guarantee will be negated immediately and, as a matter of law and in addition, we will require compensation for any claims

of civil liability presented by third parties, in the instance of:

•The installation and maintenance work has not been carried out according to the instructions of this manual.

•The repairs are not carried out by our personnel or have been carried out without our written authorization.

•The parts used are not INOXPA genuine parts.

•Modifications have been carried out on our materials without written authorization.

•The material has been badly used, incorrectly used, or used with negligence or has not been used according to the

indications and intended use specified in this manual.

The general conditions of delivery already in your possession are also applicable.

No change can be made to the equipment without prior discussion with the manufacturer. For your

safety, please use original spare parts and accessories.

The use of other parts will exempt the manufacturer from any liability.

The service terms can only be changed with prior written authorization from INOXPA.

Please do not hesitate to contact us in case of doubts or if more complete explanations are required on specific data

(adjustments, assembly, disassembly, etc.).

ED. 2009/09 / 5

2.Table of Contents

1.Safety

1.1. Instruction manual ...........................................................................................................3

1.2. Start-up instructions.........................................................................................................3

1.3. Safety .............................................................................................................................3

1.4. General safety instructions................................................................................................3

1.5. guarantee........................................................................................................................4

2.Table of Contents

3.Delivery and Installation

3.1. Checking the shipmient ....................................................................................................6

3.2. Delivery and unpacking ....................................................................................................6

3.3. Storage ...........................................................................................................................6

3.4. Identification ...................................................................................................................7

3.5. Location ..........................................................................................................................8

3.6. Flow direction ..................................................................................................................8

3.7. Assembly.........................................................................................................................8

3.8. Inspecting and checking ...................................................................................................9

3.9. Welding...........................................................................................................................9

3.10. Air connection to actuator.............................................................................................10

4.Start-up

4.1. Start up.........................................................................................................................11

4.2. Operation ......................................................................................................................11

5.Operating problems: Causes and solutions

6.Maintenance

6.1. General .........................................................................................................................13

6.2. Maintenance ..................................................................................................................13

6.3. Cleaning ........................................................................................................................14

7.Assembly and disassembly

7.1. Disassembly / assembly of the manually actuated valve ...................................................15

7.2. Disassembly / assembly of the pneumatically actuated valve ............................................16

8.Technical Specifications

8.1. Valve dimensions ...........................................................................................................18

8.2. Section and parts list......................................................................................................20

6 ED. 2009/09 /

3.Delivery and Installation

3.1. CHECKING THE SHIPMIENT

On receipt of the valve check to verify that it agrees with the delivery note.

INOXPA inspects all its equipment before packing but we cannot guarantee that the goods will arrive undamaged to the user.

For this reason, the valve and any other components received should be checked and, if found not to be in good condition

and/or not complete the carrier should submit a report as soon as possible. Each valve has a manufacturing number engraved

on the nameplate. Indicate the manufacturing number in all documents and correspondence.

3.2. DELIVERY AND UNPACKING

INOXPA will not be responsible for the inappropriate unpacking of the valve and its components.

3.2.1. Delivery:

Check all the parts indicated on the delivery note.

•Complete valve.

•Its components (if supplied).

•Delivery note.

•Instruction manual.

3.2.2. Unpacking:

•Remove all traces of packing materials from the valve or parts.

•Inspect the valve or its constituent parts for possible damage caused during transport.

•Avoid any possible damage to the valve and its components.

3.3. STORAGE

If the valve and/or diaphragm are not going to be assembled for immediate use, but stored for later installation, they must be

stored in a closed area according to the following conditions:

Temperature from 15ºC to 30ºC

Relative humidity <60%

Away from sunlight Store in opaque bags

Open-air storage of the equipment is NOT allowed.

For valves that must be stored for a long period, the casing must be disassembled, as the diaphragm

may become excessively deformed and/or damaged. In order to disassembly the casing, see

paragraphs 7.1 and 7.2 of the Chapter

Assembly and Disassembly

For optimum performance of the diaphragms do not keep them in storage for more than 3 years. After this time, they may

degrade and lose their properties.

VALVULAS NEUMATICAS / AIR OPERATED VALVES

NºFIGURA: TAMAÑO:

FIGURE NR: SIZE:

TIPO ACTUADOR:

ACTUATOR TYPE:

PRESION DE TRABAJO:min /máx

WORKING PRESSURE:min /max

Nº FABRICACION: MODELO:

MANUFACTURING NR.: MODEL:

Serial Number

ED. 2009/09 / 7

VALVE TYPE

5- PHARMAVALVE

VALVE

V1 – DIAPHRAGM VALVE

MODEL

0– MANUAL

1– TANK-BOTTOM MANUAL

2– NC PNEUMATIC

3– TANK-BOTTOM NC PNEUMATIC

4– NO PNEUMATIC

5– TANK-BOTTOM NO PNEUMATIC

6– A/A PNEUMATIC

7– TANK-BOTTOM A/A PNEUMATIC

CASING DESIGN

0– L-CASING O.D. ASME

1– T-CASING O.D. ASME

2– 45o OUTLET O.D. ASME

CASING MATERIAL

06 - AISI 316L

DIAPHRAGM MATERIAL

52 - EPDM

61 - SILICONE

69 - PTFE

CONNECTION TYPE

0- SOLDAR

7- CLAMP

3.4. IDENTIFICATION

V1 5 0 0 77 06 52 015

NORMAL DIAMETER

015 - DN 1/2”

025 - DN 1''

040 - DN 1 1/2''

8 ED. 2009/09 /

The buyer or user will be responsible for the assembly, installation, starting and operation of the

valve.

3.5. LOCATION

Place the valve in such a way as to facilitate inspections and checks. Leave sufficient space around the valve for appropriate

inspection, disassembly and maintenance (See Section 3.9.1).

When installing the actuator, allow a minimum free surrounding space of about 100 mm so that the valve can be disassembled.

If there are accessories such as position sensors, travel limits, etc., you must allow an addition space for disassembly of these

elements.

3.6. FLOW DIRECTION

PHARMAVALVE valves can combine the drives with various types of bodies as described below.

The flow direction in L-type bodies can be as shown in figures

below. The flow in direction

is the recommended

direction, as there is less pressure loss and fewer dead zones, due to the direction of closure.

In T-type bodies, the normal direction is shown in figure

, as it minimises pressure losses and dead zones. T-type casings are

NOT 3-way valves; they act as a divider when the valve is closed, and as a T when it is open.

L-type shut-off valve

T-type shut-off valve

3.7. ASSEMBLY

Once the location of the valve is defined, the pipe can be connected by welding the bodies of the valve or by means of a clamp

fitting. In this case, do not forget the seals and to fully tighten the wing nut.

All the casings have hygienic clamp connections as standard at both the inlet and outlet. Butt weld connections are also

available as an option.

Before starting welding of the body to the piping or tanks, disassemble the valve to avoid damaging

the diaphragms.

Excessive stress should be avoided during the assembly of the valves and special attention should be given to the following:

•Vibration which may be produced in the installation.

•Expansion of the pipes during circulation of hot liquids.

•The weight that the pipes can withstand.

•Excessive intensity of welding.

10.320.32.00102

ED. 2009/09 / 9

To ensure that the valves are completely drainable, they must be placed in the positions shown in the figure above.

3.8. INSPECTING AND CHECKING

Check the following before use:

•Check that the clamps are fully tightened. See

the tightening torque in chapter 8.

Technical

Specifications.

•Open and close the valve (applying

compressed air to the actuator or moving

manually if a handle is available) several

times to ensure that it operates correctly.

Check that the diaphragm fully closes.

3.9. WELDING

The welding work can only be carried out by persons qualified, trained and equipped with the

necessary means to carry out this work.

Disassemble the valve before starting the welding work.

3.9.1. PHARMAVALVE - Butt Weld connections

•Disassemble the valve as indicated in Chapter 7.

Assembly and disassembly

•Weld the body of the valve into the pipe work preferably using orbital welding.

•When welding the valve body, it is very important to maintain the minimum distance (see figure below) enabling

disassembly of the valve for later checks and replacement of valve parts (diaphragm, actuator...).

DN A B

½” 110 110

1” 160 160

1 ½” 170 180

10.320.32.0003

10.320.32.00101

DRAINABLE POSITIONS NO

DRAINABLE

10.320.32.0012

CLAMP

DIAPHARGM

FLOW

10 ED. 2009/09 /

3.9.2. PHARMAVALVE - Tank Bottom.

The tank-bottom body is usually placed as shown in the figure below.

The distance of the body weld to another weld must be at least 3 times the tank thickness.

•In order to weld the casing on the tank, a hole with the following diameter must be made:

And the following conditions must be taken into account:

•Polish the edges of the hole being prepared for welding.

•Ensure that the body outlet is correctly oriented.

•Place the weld points on the exterior of the casing (TIG welding). The filler material is determined according to the

material of the body and tank.

•Seal and fill the space between the tank base and the main base with inert gas.

•Starting from the outside, weld the body in a single operation. Make sure that the material has melted and penetrated

correctly, and is free of pores and cracks. Use as little heat as possible (low intensity). High intensity may deform the

valve.

•Continue welding until the body is completely welded.

•Leave to cool gradually. Cool by air only

•Turn over the tank base and weld from the inside.

•Leave to cool gradually. Cool by air only.

•Polish the inside and outside until the required surface finish has been achieved.

3.10. AIR CONNECTION TO ACTUATOR

•Connect and check the air connections as needed: Double or Single acting

•INOXPA valves are supplied with Ø4 tube connections and a silencer in S/A actuators.

•Bear in mind the quality of the compressed air in accordance with the specifications described in chapter 8

Technical

Specifications.

The compressed air pressure for the actuators A/A (double acting) is less than in type NC (normally

closed)). See chapter 8

Technical specifications

Excessive pressure can seriously damage the diaphragm.

The pneumatic actuator is available in two versions:

• N-C: Spring closed, Air open

• A-A: Air closed, Air open

Valve size Diameter D

DN ½” 50mm

DN 1” 79mm

DN 1 ½” 100mm

M5 Thread

pneumatic

connections for all

sizes.

10.320.32.0005

10.320.32.0004

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