Inorea PB6014 Manuel utilisateur

BRAKE UNIT EXTERN

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www.inorea.com

9 rue du Lugan 33130 Bègles FRANCE

[email protected]m

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SUMMARY

1. FOREWORD...................................................................................................................................... 3

2. PRECAUTION.................................................................................................................................... 4

3. INSTALLATION ................................................................................................................................. 6

3.1. Conditions for use ................................................................................................................... 6

3.2. Sharp size................................................................................................................................. 6

3.3. Main Circuit specification........................................................................................................ 8

4. FUNCTION PARAMETER DESCRIPTION............................................................................................ 9

5. SINGLE UNIT RUNNING.................................................................................................................. 10

6. PARALLELED RUNNING.................................................................................................................. 10

6.1. Host and slage select of function setting .............................................................................. 11

6.2. Host and slave control connection........................................................................................ 11

7. VOLTAGE SET AND CALCULATION................................................................................................. 11

7.1. Why brake voltage 670V ?..................................................................................................... 11

7.2. PB60 brake unit characteristic :............................................................................................. 12

7.3. Brake unit function :.............................................................................................................. 12

7.4. Brake current calculation : .................................................................................................... 12

7.5. Brake resistor calculation and selection :.............................................................................. 13

7.6. Brake unit safty limit ............................................................................................................. 13

8. FAULT DIAGNOSIS AND SOLUTIONS.............................................................................................. 14

9. STANDARD SPECIFICATION............................................................................................................ 14

9.1. Model specification............................................................................................................... 14

9.2. Model designation................................................................................................................. 15

9.3. 400V specification and selection reference .......................................................................... 15

9.4. Brake resistor selection......................................................................................................... 15

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1. FOREWORD

Thank you very much for purchasing Inoréa Brake Unit.

Please read the manual carefully before the installation of the product in order to ensure that it can

be correctly installed and operated.

The function of brake unit and brake resistor is to feed back the regenerative consumption of motor

to the brake resistor when the motor decelerates, enhances the brake capability of the inverter,

ensures the motor to stop in a short time in the setting time. This product is not only suitable for Inoréa

inverter but also to all other brand inverters.

User could select the right capacity brake unit according to the inverter’s capacity and brake capability.

Please keep this user’s manual in good condition, for it will be helpful to the repair, maintenance, and

applications in the future.

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2. PRECAUTION

Please read the manual before the installation, operation and inspection of the product. For the safe

operation, remind you to pay special attention to the “Warning” and “ could lead to life harm or

private loss !

*Attention : Attention” in the manual.

*Attention : The potential danger will lead to slight or medium life harm or equipment damage. It

could also warn the violate operation.

WARNING

The potential danger

●Do not use any brake unit and brake resistor lack of or with damaged spares.

●Do not touch the internal spares for there are CMOS spares on the control card of the brake

unit. Otherwise it will damage the spares.

●Please add the fan or other cooling equipment when multiple brake units installed parallel in

the onecabinet.

●Ensure the right setting of brake unit and brake resistor.

●Do not make voltage resistance test on the brake unit, or it will lead semiconductor spares

damaged in the main circuit of the brake unit.

●Fix the srew when connecting, or the loose connection will lead fire or creepage.

●Do not touch the brake unit, the internal spares and printing board after the brake unit is

connected, otherwise it will lead to electric shock. There is high voltage direct current inside.

●Do not touch the heat sink of the brake unit and the brake resistors, otherwise it will lead to

scald or electric shock. There is high temperature and heated spares inside after the brake unit

is connected.

●The brake resistor should be with temperature and other protection. Because the brake unit

is defective when the brake resistor keeps heated, it should have been isolated itself. Inoréa

will not take the responsibility of such accident caused by no automatic isolation.

●The unit and brake resistor should be installed on the medium with flame retardancy.

●Connection is allowed only when the power is switched off and completely out of power.

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●Only well-trained personnel are allowed to use this unit.

●Ensure the correct connection before running.

●Ensure the right host and slave selection and voltage class before running.

●Only when the charge light is off and ensure the charge voltage is 0 with the multimeter, the

brake unit could be adjusted and repaired.

●During the running, do not touch any spares inside.

●Please refer to the content in the manual when analyze and manage the fault of the brake unit.

Any modification to the brake unit is not allowed otherwise the life harm and property loses

will not be burdened by Inoréa.

●This product is the accessories of the inverter, if it is used improperly which would not only do

damage to itself but also to the inverter. Please pay much attention to this.

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3. INSTALLATION

3.1. Conditions for use

Hangging Brake unit should be installed inside the house where is ventilative.

Ambient condition should accord with the followings: (1).Ambient temperature -10℃~40℃.0℃～40

℃

(2).Prevent dropping dust, powder, cotton fiber or fine metal powder from entering it.

(3).Prevent oil, salt and corrosive gas from entering it. (4).Avoid vibration.

(5).Avoid high temperature and moisture and avoid being wetted due to raining, with the humidity

below 90%RH (not dewing). (6).Prohibit the use in the dangerous environment where inflammable or

combustible or explosive gas, liquid or solid exists.

3.2. Sharp size

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3.3. Main Circuit specification

Connection diagram of Brake unit and Inverter

Note : The distance of the connection between the inverter and brake unit should as short as possible

less than 2cm.

No limitation to the distance between the brake resistor (Rb) and brake unit, but the shorter distance

may cause less faults because of the broken cable.

P,N is the “+”“-”of the DC bus in the inverter, P is positive, N is negative.

The DC cables should be winded to reduce the radiation and inductance.

Warning：Incorrect connection of the main circuit will lead the damage to the brake unit and

inverter.

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4. FUNCTION PARAMETER DESCRIPTION

Parameter setting switch and control terminal

Note：Only PB6034 have M，S slave and host selection，but other type no. The voltage class is set

OK during the factory setting.

Warning：Incorrect selection of the slave and host will lead abnormal running and

damage!

Description of control circuit terminal of the brake unit

Terminal

Specification

Note

Parameter

Setting

switch

Slave and host selection switch, when

M is ON, the brake unit is set to be

host brake unit

Factory

setting:

Slave and host selection switch, when

S is ON, the brake unit is set to be

slave brake unit.

Factory

setting:

OFF

Control

M1/M

Slave and host control terminal

S1/S2

Slave and host control terminal

TH1/

TH2

OH protection switch(always close)

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5. SINGLE UNIT RUNNING

Connection diagram of single brake unit and inverter

When 1 unit is used, please refer to the above diagram, connect the inverter, brake unit and

brake resistor and run it.

6. PARALLELED RUNNING

Ce manuel convient aux modèles suivants

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