IFM AC010S Manuel utilisateur

Original operating instructions

Compact AS-i E-STOP safety module

AC010S

80269280/00 08/2017

Contents

1 Preliminary note��3

1�1 Explanation of symbols��3

2 Safety instructions ��3

2�1 Safety-related requirements regarding the application��4

3 Items supplied��4

4 Functions and features ��4

5 Function and electrical connection ��5

6 Installation��6

6�1 Operating and display elements ��6

7 Electrical connection��7

8 Addressing��8

9 Operation��8

9�1 Response times��8

10 Safety characteristics��9

11 Technical data ��10

12 Scale drawing �� 11

13 Troubleshooting ��12

14 Maintenance, repair and disposal��12

15 Approvals/Certificates��12

1 Preliminary note

Technical data, approvals, accessories and further information at

www�ifm�com�

The instructions are part of the unit� They are intended for authorised persons

according to the EMC, Low Voltage and Machinery Directive and safety

regulations�

The instructions contain information about the correct handling of the product�

Read the instructions before use to familiarise yourself with operating conditions,

installation and operation�

Adhere to the safety instructions�

1.1 Explanation of symbols

►

Request for action



Important note

WARNING Warning of dangers which may lead to death or serious

irreversible injuries�

2 Safety instructions

• Follow the operating instructions�

• In case of non-observance of notes or standards, especially when tampering

with and/or modifying the unit, any liability and warranty is excluded�

• The unit must be installed, connected and put into operation by a qualified

electrician trained in safety technology�

• The applicable technical standards for the corresponding application must be

complied with�

• For installation the requirements according to EN 60204 must be observed�

• In case of malfunction of the unit please contact the manufacturer� Tampering

with the unit is not allowed�

• Disconnect the unit externally before handling it� Also disconnect any

independently supplied relay load circuits�

• After setup the system has to be subjected to a complete function check�

• In case of any questions - if required - contact the safety expert in charge of

your country�

WARNING

In case of improper handling of the product, the safety and physical

integrity of operators and machinery cannot be guaranteed.

Death or serious irreversible injuries may result�

►Note all remarks on installation and handling given in these instructions�

►The device must only be used under the specified operating conditions and in

accordance with use as prescribed below�

2.1 Safety-related requirements regarding the application

It must be ensured that the safety requirements of the respective application

correspond to the requirements stated in these instructions�

Observe the following requirements:

►Adhere to EN 14119 for interlocking devices associated with guards�

► Adhere to the specified operating conditions (→ chapter 11 Technical data).

Use of the unit in the vicinity of chemical and biological media is not permitted�

►In case of faults within the unit which result in the defined safe state: take

measures to maintain the safe state when the complete control system

continues to be operated�

►Replace damaged units�

3 Items supplied

1 compact AS-i E-STOP safety module, 1 AC010S operating instructions with the

reference number 80269280�

If one of the above-mentioned components is missing or damaged, please contact

one of the ifm branch offices�

4 Functions and features

The compact AS-i E-STOP safety module (AC010S) is used to detect safety-

related switching states� For this purpose a code table is transferred via the AS-i

system with 8 x 4 bits which is evaluated by the safety monitor (e�g� AC001S ��

AC004S, AC032S, AC041S).

When operated correctly, the system can be used in applications up to the

Performance Level e according to EN ISO 13849-1 or IEC 61508/SIL3 (see notes

Electrical connection).



Depending on the safety components used the complete safety system can

also be classified for a lower control category!

5 Function and electrical connection

Please refer to all information in the description of the configuration software (e�g�

E7050S) and the installation instructions of the unit. These documents provide

all required instructions concerning installation, configuration, operation and

maintenance of the compact AS-i E-STOP safety module�

Information on the parameterizable safety functions of the compact AS-i E-STOP

safety module can be found in the chapter "Monitoring devices" (two positively

guided NC contacts) of the configuration software manual.



The products described herein are designed to be components of a safety-

oriented machine or control system� A complete safety-related system

normally includes sensors, evaluation units, signalling components and

concepts for safe switch-off� It is the responsibility of each manufacturer of a

machine or installation to ensure a correct functioning of the whole system�

The manufacturer of the safe AS-i module, his subsidiaries and affiliates are

not in a position to evaluate all of the characteristics of a given machine or

product not designed by him�

The manufacturer accepts no liability for any recommendation that may be implied

or stated herein�

The warranty contained in the contract of sale is the sole warranty� Any statements

contained herein do not create new warranties or modify existing ones�

Compliance with the description of the configuration software and with the

operating instructions of the AS-i safety monitor and compact AS-i E-STOP safety

module is mandatory!



Maintenance requirement

A minimum of one testing per year is compulsory by a demand on the safety

function!

6 Installation

►Fasten the compact AS-i E-STOP safety module onto a mounting device� The

upper part of the housing must be fixed to the lower part using all four screws!

6.1 Operating and display elements



1: M12 connector

2: LEDs

3: LED

4: 4 mounting holes

5: E-STOP, illuminated

fool-proof to ISO 13850; pull to reset

6: 4 xing screws (upper part of the housing)

7 Electrical connection

Connect the compact AS-i E-STOP safety module to the AS-i system via the M12

connector� The supply comes from the AS-i system�

Do not connect the AS-i potential to an external potential�

M12 connector





1 AS-i +

3 AS-i -

M12 connector Pin

AS-i + 1

AS-i - 3

1: Do not change the electrical connections!

2: M12 connector

3: LED red / LED green / LED yellow (cannot be seen when the unit is closed)

4: LED red, alarm output

Data bits

Data bit D3 D2 D1 D0

In/Out SI-2 SI-2 SI-1 SI-1/O-1

Activated input channel Bit sequence D3-D0

SI-1 XX00

SI-2 00XX

SI-1 and SI-2 0000

none XXXX

Activated alarm output Bit sequence D3-D0

O-1 XXX1

X = random

The code words 0000, XX00 and 00XX cause the AS-i safety monitor to bring the

installation into the safe state�

For more details on the effect of the data bits on the transmission sequence refer

to the configuration software manual (see the chapter "Monitoring devices").

8 Addressing

When mounted the compact AS-i E-STOP safety module can be addressed via

the M12 connector and the jumper cable, e�g� EVC011 using the addressing unit

AC1154� Assign a free address between 1 and 31� At the factory the address is set

to 0�



Addressing via the M12 connector is only allowed when disconnected�

9 Operation

Check whether the unit operates correctly� Indication by LEDs on the PCB:

• LED green: supply voltage OK

• LED red is lit: AS-i communication error, slave does not participate in the

"normal" exchange of data, e�g� slave address 0

• LED red flashes: peripheral fault, e�g� sensor supply overloaded or shorted

• LED yellow: inputs switched

• LED alarm red: alarm output O-1 (unsafe)

(Through the host system the alarm output LED can be set as a static or

dynamic output.)



Overload and short circuit of the input supply are signalled to the AS-i

master (version 2.1) via the "periphery fault" flag in the status register.

Accessories (optional)

E-STOP label in four languages (German, English, French, Italian); order no.

E7003S�

9.1 Response times

The response time of the E-STOP safety module for a safety request is max�

10 ms�

Calculation of the total response time:

For the calculation of the response time of the complete system the response

times of the other components also have to be added (mechanical contacts, safety

monitor and external relays or contactors possibly connected to the safety monitor

output).

Example:

The response time of the E-STOP safety module for a safety request is max�

10 ms. In addition the response time of the safety monitor (e.g. AC001S) has to

be taken into account which is max� 40 ms including data transfer� The sum of

the individual responses results in a total response time of max� 50 ms before

application of the signal to AC010S until the safe outputs of the safety monitors

switch� Here, the switching times of the external relays and contactors connected

to the relay output of the safety monitor have not been taken into account�

10 Safety characteristics

Characteristics Value

Safety integrity level SIL 3

Category cat� 4

Service life T 20 years

PFDavg 7�9 • 10-6

PFHD1�8 • 10-10 / h

• These calculations were made on the basis of an ambient temperature of

40 °C�

• The device meets the requirements of EN ISO 13849-1: 2015; PL e

(category 4), SIL 3 (IEC 61508) and can be used in applications up to SIL 3 /

PL e�

• The PFD / PFH values and MTTFd values of the other components, especially

of the AS-i safety monitor, can be found in the corresponding documentation�

Explanation of the abbreviations:

SIL Safety Integrity Level Safety Integrity Level SIL 1-4 to IEC 61508� The

higher the SIL the lower the probability that a

safety function will fail�

PL Performance Level Capability of safety-related parts to perform a

safety function at predictable conditions to fulfil the

expected risk reduction�

PFDavg Probability of failure on

demand

PFHDProbability of Dangerous

Failure per Hour

T Life time Max� service life�

11 Technical data

Electrical design 2 safe inputs / 1 non-safe LED output

Operating voltage 26�5��31�6 V DC

Current consumption < 50 mA

Inputs

Wiring DC PNP

Voltage supply via AS-i

Voltage range ≥ 20 V DC

Short-circuit proof yes

Input current high/low 4 mA

LED output

Supply via AS-i yes

Short-circuit proof no

Integrated watchdog yes

Max� current load output 10 mA

LED red

Ambient temperature -25��60 °C

Protection rating IP 67

AS-Interface /

extended addressing mode possible version 2�1 / no

AS-i profile S-7�B�E

I/O configuration 7 [Hex]

Table des matières

Autres manuels IFM Unité de contrôle

IFM

IFM Ecomat100 CR1055 Mode d’emploi

IFM

IFM CR2033 Guide d'application

IFM

IFM ecomatDisplay CR1077 Manuel utilisateur

IFM

IFM ecomatDisplay CR1102 Manuel utilisateur

IFM

IFM ecomatDisplay CR1202 Manuel utilisateur

IFM

IFM CR3020 Manuel du propriétaire

IFM

IFM CR2011 Guide d'application

IFM

IFM SmartLine AC3218 Manuel utilisateur

IFM

IFM CompactLine AC2485 Manuel utilisateur

IFM

IFM ecomatDisplay CR1074 Manuel utilisateur

IFM

IFM Ecomat 300 AC2035 Manuel utilisateur

IFM

IFM AL2400 Manuel utilisateur

IFM

IFM AC3222 Manuel utilisateur

IFM

IFM ecomatDisplay CR1204 Manuel utilisateur

IFM

IFM ECOMAT 100 CR1500 Guide d'application

IFM

IFM IO-Link master-PROFINET AL1102 Manuel utilisateur

IFM

IFM AS interface E70188 Manuel utilisateur

IFM

IFM AC6002 Manuel utilisateur

IFM

IFM AS-i SmartLine AC3216 Manuel utilisateur

IFM

IFM AL4043 Manuel utilisateur

IFM

IFM AC2396 Manuel utilisateur

IFM

IFM CR2012 Guide d'application

IFM

IFM ecomatDisplay CR1151 Manuel utilisateur

IFM

IFM Ecomot 300 Quad M12 E70588 Manuel utilisateur

Manuels Unité de contrôle populaires d'autres marques

Festo

Festo Compact Performance CP-FB6-E Manuel de la liste des pièces

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuel utilisateur

JS Automation

JS Automation MPC3034A Manuel utilisateur

JAUDT

JAUDT SW GII 6406 Series Guide rapide

Spektrum

Spektrum Air Module System Manuel utilisateur

BOC Edwards

BOC Edwards Q Series Manuel utilisateur

KHADAS

KHADAS BT Magic Manuel utilisateur

Etherma

Etherma eNEXHO-IL Manuel utilisateur

PMFoundations

PMFoundations Attenuverter Manuel utilisateur

GEA

GEA VARIVENT Manuel utilisateur

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuel utilisateur

Altronix

Altronix LINQ8PD Instructions de montage

Eaton

Eaton Powerware Series Manuel utilisateur

WAGO

WAGO 750-407/040-000 Manuel utilisateur

Sony

Sony CCU-590 Manuel utilisateur

Graco

Graco 25D614 Manuel utilisateur

Task Force Tips

Task Force Tips YE-RF-900 Manuel de programmation

Shini

Shini SPV-U Series Manuel utilisateur