IFM Electronic Efector300 SD6001 Manuel utilisateur

Operating instructions

Compressed air meter

SD6001

80004719 / 00 10 / 2013

Contents

1 Preliminary note��4

1�1 Symbols used ��4

2 Safety instructions ��4

3 Functions and features ��5

4 Function��5

4�1 Processing of the measured signals��5

4�2 Volumetric flow monitoring��6

4�3 Consumed quantity monitoring (totalizer function) ��6

4�3�1 Consumed quantity monitoring with pulse output��6

4�3�2 Consumed quantity monitoring with preset meter ��6

4�4 Monitoring of temperatures��7

4�5 Volumetric flow monitoring / switching function ��7

4�6 Volumetric flow monitoring / analogue function ��8

5 Installation��8

5�1 Installation location ��8

5�2 Installation conditions ��9

5�3 Mounting position ��10

5�4 Installation in pipes �� 11

6 Electrical connection�� 11

7 Operating and display elements ��12

8 Menu��13

8�1 Menu structure��13

8�2 Explanation of the menu��14

9 Parameter setting ��15

9�1 General parameter setting��15

9�2 Settings for volumetric flow monitoring��16

9�2�1 Settings for limit value monitoring with OUT1��16

9�2�2 Settings for limit value monitoring with OUT2��17

9�2�3 Scaling of the analogue value for volumetric flow ��17

9�3 Settings for monitoring of consumed quantities��17

9�3�1 Settings for quantity monitoring by pulse output��17

9�3�2 Settings for quantity monitoring using the preset meter ��17

9�3�3 Settings for meter reset controlled by the program ��17

9�3�4 Switch off the meter reset��18

9�4 User settings (optional)��18

9�4�1 Determine the standard unit of measurement for volumetric flow ��18

9�4�2 Configuration of the standard display ��18

9�4�3 Setting the damping of the measured values ��18

9�4�4 Setting the error behaviour of OUT1 / OUT2��18

9�5 Service-Funktionen��19

9�5�1 Reading the min�/max� values for volumetric flow ��19

9�5�2 Reset all parameters to the factory setting ��19

9�6 Setting of the preset meter / pulse value (ImPS)��20

10 Operation��22

10�1 Read the set parameters ��22

10�2 Changing the display unit in the Run mode��22

10�3 Error indication ��22

10�4 General operating conditions��23

11 Technical data and scale drawing ��23

12 Factory setting ��23

1 Preliminary note

1.1 Symbols used

►Instruction

> Reaction, result

[…] Designation of buttons, switches or indications

→Cross-reference

Important note

Non-compliance can result in malfunctions or interference�

2 Safety instructions

• Please read this document prior to installing the unit� Ensure that the product is

suitable for your application without any restrictions�

• Work on compressed air equipment as well as mounting, setting for operation

and set-up of the unit must be carried out by suitably qualified personnel� When

doing so, state of the art, safety and accident prevention regulations must be

adhered to�

• Ensure that the installation is at a standstill and no pressure is applied before

mounting components into or removing them from compressed air equipment�

• Improper or non-intended use may lead to malfunctions of the unit or to

unwanted effects in your application� That is why installation, electrical con-

nection, set-up, operation and maintenance of the unit must be carried out by

qualified personnel authorised by the plant operator�

• Inallapplicationstestthecompatibilityoftheproductmaterials(→11Technical

data and scale drawing) with the media to be measured�

• In order to guarantee the correct condition of the device for the operating time it

is necessary to use the device only for media to which the wetted materials are

sufficientlyresistant(→Technicaldata).

• The responsibility whether the measurement devices are suitable for the

respective application lies with the operator� The manufacturer assumes no

liability for consequences of misuse by the operator� Improper installation and

use of the measurement devices results in a loss of the warranty claims�

For the scope of validity cULus: The device shall be supplied from an isolating

transformer having a secondary Listed fuse rated as noted in the following table�

Overcurrent protection

Control-circuit wire size Maximum protective device rating

Ampere

AWG (mm2)

26 (0�13) 1

24 (0�20) 2

22 (0�32) 3

20 (0�52) 5

18 (0�82) 7

16 (1�3) 10

3 Functions and features

The unit monitors the standard volume flow of operating compressed air�

It detects the 3 process categories volumetric flow, consumed quantity, medium

temperature�

Applications: compressed air equipment�

All data refer to standard volume flow according to DIN ISO 2533, i�e� volume flow

at 1013 hPa, 15°C and 0 % relative air humidity�

The general operating conditions of compressed air equipment apply�

Pressure Equipment Directive (PED): Devices with a measuring section comply

with art� 3 sec� (3) of the Directive 97/23/EC and are designed and manufac-

tured for stable gases of the fluid group 2 in accordance with sound engineering

practice�

4 Function

4.1 Processing of the measured signals

• The unit displays the current process values�

• It generates 2 output signals according to the parameter setting�

OUT1: 3 selection options �� parameter setting

switching signal for volumetric flow limit values ��(→9.2.1)

or pulse sequence for totalising meter ��(→9.3.1)

or switching signal for preset counter ��(→9.3.2)

OUT2: 2 selection options

switching signal for volumetric flow limit value ��(→9.2.2)

or analogue signal for volumetric flow ��(→9.2.3)

4.2 Volumetric flow monitoring

The flow rate is monitored by a calorimetric measuring system, the measured

signals by the electronics�

• 2 switching signals for volumetric flow limit values can be provided (output 1

andoutput2).Fortheswitchingfunctions→4.5.

• An analogue signal proportional to the volumetric flow (4��20 mA) can be

providedonoutput2.Fortheanaloguefunctions→4.6.

4.3 Consumed quantity monitoring (totalizer function)

The unit has an internal quantity meter which continuously totals the volumetric

flow� The sum corresponds to the current consumed quantity since the last reset�

• The current meter count can be indicated�

• In addition the value before the last reset is stored� This value can also be

indicated�

The meter saves the totalled consumed quantity every 10 minutes� After a power failure

this value is available as the current meter count� If a time-controlled reset is set, the

elapsed time of the set reset interval is also stored� So the possible data loss can be

maximum 10 minutes�

The meter can be reset as follows:

• Manualreset(→9.3.3).

• Time-controlledautomaticreset(→9.3.3).

4.3.1 Consumed quantity monitoring with pulse output

Output1providesacountingpulseifthevaluesetin[ImPS]isreached(→9.3.1).

4.3.2 Consumed quantity monitoring with preset meter

2 types of monitoring are possible:

• Time-dependent quantity monitoring

- Settings: [ImPS] = quantity x, [ImPR] = [no], [rTo] = time t�

- If the quantity x is reached during the time t, output 1 switches and remains

switched until the meter is reset�

- If the quantity x has not been reached after the time t, the meter is automati-

cally reset and counting starts again; output 1 does not switch�

• Quantity monitoring not time-dependent

- Settings: [ImPS] = quantity x, [ImPR] = [no], [rTo] = [OFF]�

- If the quantity x is reached, output 1 switches and remains switched until the

meter is reset�

4.4 Monitoring of temperatures

• The unit detects the current system temperature and shows it on the display

(→chapter10.2ChangingthedisplayunitintheRunmode).

4.5 Volumetric flow monitoring / switching function

OUTx changes its switching state if it is above or below the set switching limits

(SPx, rPx)� The following switching functions can be selected:

• Hysteresis function / normally open (fig� 1): [OUx] = [Hno]�

• Hysteresis function / normally closed (fig� 1): [OUx] = [Hnc]�

First the set point (SPx) is set, then the reset point (rPx) at the requested

distance�

• Window function / normally open (fig� 2): [OUx] = [Fno]�

• Window function / normally closed (fig� 2): [OUx] = [Fnc]�

The width of the window can be set by means of the distance between SPx and

rPx� SPx = maximum value, rPx = minimum value�







































 





1 2

HY = hysteresis; FE = window

When set to the window function the set and reset points have a fixed hysteresis of 0�25 %

of the final value of the measuring range� This keeps the switching state of the output stable

if the volumetric flow varies slightly�

4.6 Volumetric flow monitoring / analogue function

• The analogue start point [ASP] determines at which measured value the output

signal is 4 mA�

• The analogue end point [AEP] determines at which measured value the output

signal is 20 mA�

Minimum distance between [ASP] and [AEP] = 25 % of the final value of the

measuring range�

Factory setting Measuring range scaled





























MEW = final value of the measuring range

In the set measuring range the output signal is between 4 and 20 mA�

It is also indicated:

•Volumetric flow above the measuring range: output signal > 20 mA�

•Flow rate below the measuring range: output signal between 3�6 and 4 mA�

5 Installation

The rules and regulations for the installation and operation of compressed

air equipment must be observed�

5.1 Installation location

• Behind the cold dryer / near the load�

• If compressed air is fed into the main pipe through parallel pipes, the unit

should be mounted in the main pipe�

• Installation after the maintenance unit is also possible� If oil is used for the

loads, the unit must be mounted before the oiler�

5.2 Installation conditions

To achieve the specified measurement accuracy, the following mounting condi-

tions must be adhered to: defined inflow / outflow pipe lengths, defined flow cross-

sectional area, fixed installation depth and correct positioning of the measuring

elements�

The unit is delivered mounted on a pipe section meeting these conditions�

In case of turbulances at the inflow side additional baffled pipes (B) are recom-

mended:

changes to the pipe diameter B = 5 x pipe diameter

90° elbow B = 5 x pipe diameter

two 90° elbows, one plane B = 10 x pipe diameter

two 90° elbows, two planes B = 15 x pipe diameter

valve, slide B = 35 x pipe diameter

5.3 Mounting position

• Permitted mounting positions: pipe length vertical, any position (fig� 1, 2), pipe

length horizontal, unit vertical (fig� 3, 5), unit on side, pipe length left (fig� 4)�

• Avoid the mounting position shown in fig� 6 (unit on side, pipe length right)� If

the flow rate is low, the specified measurement accuracy cannot be adhered to�

1 2 3 4

5 6

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